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February 2, 2004 Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored by: National Science Foundation

February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

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Page 1: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

February 2, 2004

Grainger Center for Electric Machinery and Electromechanics1

Energy Source Diversification

Patrick ChapmanAsst. Professor

UIUC

Sponsored by: National Science Foundation

Page 2: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics2

What is a diversified energy source?

> 1 energy source Power flow both to and from some sources “Source” may be energy storage Overall ability of multiple sources exceeds the ability of

one alone– reliability– environmental responsibility– adaptability– interchangeability

Page 3: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics3

Motivation

Incorporate more ‘preferred’ energy sources– wind– solar– fuel cell

Conversion methods that adapt to various sources and loads– address wide market with single product

Take advantage of deregulation laws

Page 4: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics4

Research Areas

Circuit topologies Energy source allocation (static control) Dynamic control Simulation Experimentation

Page 5: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics5

Conceptual Diagram

Source-to-load conversions Source-to-source conversions Load-to-source conversions

S o u rc e 3

S o u rc e 2

S o u rc e 1

L o a d 1

L o a d 2

= P o w e r C o n v e rte r s

Page 6: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics6

Selected Applications

Classic two-input: Uninterruptable Power Supply

InverterR ec tifie r 110 VA C

Page 7: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics7

Solar/Battery

Provide average AC power from solar only

Inverter 110 VA CSolar B oos t

Page 8: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics8

Solar/Battery; Flexible Bus Voltage

Allows more flexibility in battery management

Inverter 110 VA CSolar B oos t

B id irec t.dc-dc

Page 9: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics9

Fuel Cell / Battery

Provides dynamic capability to fuel cell system

Inverter 110 VA CB oost

B id irec t.dc-dc

F.C .

Page 10: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics10

Three-Source Systems

AC Line, Fuel Cell, Battery– (plus capacitor)

Inverter 110 VA CB oost

B id irec t.dc-dc

F.C .

R ec t,PFC )

Page 11: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics11

Multiplicity of Same Source

Unbalanced sources, alternative locations

Inverte r 110 VA C

Solar B oos t

So lar B oos t

So lar B oos t

Page 12: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics12

Restricted Switch Types

More general switch schematic symbols Forward-conducting, bidirectional-blocking

(FCBB):

GTO, some cases SCR, MOSFET-diode, IGBT-diode, MCT,RB-IGBT (new)

Page 13: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics13

Circuit Topologies

Straightforward approaches– “n” sources, “n” converters (or similar)– dc link– ac link

New topologies– “n” sources, “1” converter (with “n” inputs)– embed sources in the converter

Page 14: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics14

Standard DC Link

Essentially rectifier-inverter circuit– only we attach different sources and loads

D C /D C

A C /D CD C /A C

D C /D C

D CA C L oad

L oad

Page 15: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics15

DC Link with ‘Phase Leg’ Approach

Model after standard bridge inverters, active rectifiers– requires inductive load/source impedance (not

shown)

In 1 In 2 In 3In M

O ut 1 O ut 2 O ut 3O ut N

Page 16: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics16

AC Link

Use transformer, coupled inductors– isolation possible– less scalable

D C /A C

A C /A C

A C /A C

A C /D C

D C

A C L oad

L oad

Page 17: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics17

Prior Work

First ‘multiple-input’ converter from Matsuo, et al, c. 1990

‘Multiple input’ can be interpreted more broadly– e.g. three-phase rectifier has three inputs

Here, consider the narrow interpretation– three inputs could handle three different sources

(but doesn’t have to)

Page 18: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics18

Matsuo’s Circuit

An AC link topology Used in

– solar/battery– wind/solar/utility

Shown experimentally

Dynamic AnalysisIN

-V

+o u t2

-V

+o u t1

V N (to load 2 )

(to load 1 )

N P N

N 1

N 2

I 2

V 2

N P 2

I 1

V 1

N P 1

.

.

.

.

.

.

Page 19: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics19

Caricchi’s circuit

Caricchi, et al, developed DC link version, c. 2001

Shown in– hybrid automobile– wind/solar/utility

Can be used with fewer switches

– depends on directionality of sources, loads

Boost only from source to cap.

Buck only from cap. to load

. . . . .V 1 V 2

I 2I 1+

V-o u t

Page 20: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics20

DC Link Circuit

Uses one inductor for each load, source– or requires load, source to have inductive series

impedance

Essentially the standard phase legs we know well, applied to multi-source

Uses capacitive energy storage– could be battery instead, but high voltage

Page 21: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics21

Buck-Derived Two-Input

Ordinary buck topology– diode cathode goes to a second source, not ground

Sebastian, et al, showed high efficiency attainable– diversification not studied.

I o u t

+V

-o u t

V 1

V 2

Page 22: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics22

Multiple-Input Buck

Standard buck with parallel inputs Originally shown by Rodriguez, et al, with only

two inputs– shown with solar/battery

I o u t

I 2

I 1

+V

-o u t

V 1

V 2

Page 23: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics23

New, Recent Work at UIUC

Multiple-input buck-boost (MIBB)

I o u t

IN

I 2

I 1

I L

-V+

o u t

V 1

V 2

V N

Page 24: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics24

MIBB Characteristics

Buck and boost operation Similar, but simpler, than Matsuo’s approach Scalable to n inputs Can regulate output voltage with an prescribed power

flow from each input (in theory) Probably has some niche in energy source

diversification field In base form, only accommodates unidirectional

source/load– can modify a bit to get bidirectional

Page 25: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics25

Cousins of the MIBB

Multiple-input flyback– add isolation, turns ratio

I o u t

IN

I 2

I 1

I L

-V+

o u t

V 1

V 2

V N

N NP 1:

Page 26: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics26

Multiple-Input, Multiple-Output

Flyback with multiple, isolated outputs

IN

I 2

I 1

-V+

o u t2

-V+

o u t1

V 1

V 2

V N

(to load 2 )

(to load 1 )

N P

N 1

N 2

Page 27: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics27

Multiple Output, Some Isolated

IN

I 2

I 1

I L

-V

+o u t2

-V

+o u t1

V 1

V 2

V N

N P :N 1

Page 28: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics28

With a bidirectional load/source

Battery load/source concept

I o u t

IN

I2

I1

-V+

o u t

V 1

V 2

V N

(to load)

(batte ry - a sourceor load)

unid

irec

tiona

lso

urce

s

Page 29: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics29

MIBB with Multiplicity of Sources

Battery balancer– (other, probably better balancers exist…)

IN

I 2

I 1

I L

N P :N 1

c e ll 1

c e ll 2

B a tte ryP a c k

c e ll N

c e ll 1N +

Page 30: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics30

Steady-State Analysis

Many switching strategies possible– first attempts involve simple common-edge,

constant frequency, approach

0

1q N

q 2

q 1

T

D T1

D T2

D TN

Page 31: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics31

Steady-State Analysis, cont’d

Begin with basic MIBB, continuous mode The instantaneous inductor voltage

Setting the average to zero, solving for Vout:

maxL i i out ii

v qV V q

0

0

maxT

i ii

out T

ii

qV dtV

q dt

1 max

ieff ii

outi

i

D VV

D

Page 32: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics32

Effective Duty Cycle

The effective duty cycle is the time a switch conducts nonzero current

Can be shown:

1

1

1 1

1 1

0,

,

i

i eff jj

eff i i i

i ieff j eff jj j

D D

D

D D D D

Page 33: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics33

Two-Input Case

V1 > V2, D1 > D2– normal buck-boost, single input

V1 > V2, D2 > D1

11

11out

DV V

D

1 1 2 1 2

21out

DV D D VV

D

Page 34: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics34

Selecting Duty Cycles

Given prescribed:– Power, Pi, for each source

– Output Voltage, Vout– Input Voltages, Vi

**

** *

1iouteff i

jiout j

j jj

PD V

PVV P

V

Page 35: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics35

Plausibility of Duty Cycles

Sum of all effective duty cycles less than one?

YES, since: May be issues with extreme duty cycles

– same for all converters

1 ?eff jj

D

**

** *

1 ?jout

jj jout j

j jj

PV

P VV P

V

* 0jj

P

Page 36: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics36

Correcting for Nonideal

Simple switch-drop model More complicated models possible Feedback to cancel nonidealities

Page 37: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics37

Experimental Continuous Mode

Vary one duty cycle of three Hold all other constant, constant R load

25 35 45 55 65D 1 (% )

30

40

50

60

V o ut (V )M easuredIdea lC ons tan t-D rop

Page 38: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics38

Discontinuous Mode

Inductor current is zero for some portion of each cycle

p j jeff jj j

Ti i D V

L

| |i jiL

t do n

T

D Tef f j( )

Page 39: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics39

Average Output Voltage

Energy balance

Output Voltage– similar to standard buck-boost

21

2 p out out out out donLi CV v V I t

2out p

RLV i

T

Page 40: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics40

Characteristics of Discontinuous Mode

Very sensitive to parameters– feedback a must

Improve accuracy by including– switch drop model– core loss model

taken from Micrometals data sheets iterative procedure with switch-drop model as starting point

Page 41: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics41

Experimental, Discontinuous

Vary one duty cycle, hold others constant

M easuredIdea lSw itch-d ropSw itch-d rop + co re loss

20

30

40

50

30 40 50 60 70

V o ut (V )

D 3 (% )

Page 42: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics42

Other Work at UIUC

Multiple-input flyback– currently being investigated– successful simulation, analysis

Multiple-input boost– n boost converters with common output capacitor– power from unlike solar array sources– simulation, design stage

Page 43: February 2, 2004Grainger Center for Electric Machinery and Electromechanics 1 Energy Source Diversification Patrick Chapman Asst. Professor UIUC Sponsored

Grainger Center for Electric Machinery and Electromechanics43

Work to be Done

Dynamic analysis Dynamic control

– case-by-case? Static control

– power management– case-by-case

Evaluation of topologies Interchangeable sources Topology restructuring