FE Series All-Electric Injection Molding Machines

High Efficiency/Energy Saving/High Precision/Easy-To-Use

Address: No.22, Ke Yuan 3 Road, Hi-tech Industrial Zone,

Ronggui, Shunde, Foshan City, Guangdong Province,

China (P.C: 528306)

Tel: 86-757-2926 5150

E-mail: imm@yizumi-group.com

A combination of internationally dominant all-electric injection molding machine technology and actual situation of market application

FE60S-FE260SWidely used in electronics, appliances, photoelectric and digital products,

automotive, aerospace, medical devices, food and cosmetic packaging, sporting and recreational goods and other industries

0302

Contents

02Applicable Industries

Features

Control System

Application Examples

FE60S Machine Specifications

FE120S Machine Specifications

FE180S Machine Specifications

FE260S Machine Specifications

04

06

08

10

11

Yizumi FE Series All-electric Injection Molding Machines

Benchmarked Against Japanese Technology Machine structure and performance comparable with Japanese counterparts

10

11

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ALL-ELECTRIC INJECTION MOLDING MACHINES ALL-ELECTRIC INJECTION MOLDING MACHINES

Robust frame design with overall heat treatment ensuring sturdiness,drability and high resistance to deformation in long-term operation

Consistency and progress in R&D technology result in a simpler and smoother injection molding process, and provide better investment return and experience for customers.

High-efficiency, High-precision, Energy-saving, Environment-friendly, Safe & Reliable

New Clamping Mechanism

By changing the arrangement of toggles only and keeping the size of important parts unchanged, the negative caster angle structure of clamping unit helps increase mold opening force by over 20%, lengthen the toggle stroke by nearly 15%, remarkably improve the work efficiency of machine and optimize the motion characteristics. The new toggle structure will bring substantial economic benefits.

Top Plasticizing Unit

0504

Intelligent Mold Protection

High-rigidity platens and highly-sensitive smart mold protection system are used to ensure the safe use of mold.

Quick Recovery of Reference Point

High-accuracy absolute encoder is used in the ser vo system, which ensures stable torque, speed and position while making sure the reference point of linear axis will be kept during an outage. One-button zero return after mechanical adjustment is available.

模保

Mold protection test with

50℃ PVC water pipes

High Efficiency and Repeatability Energy-saving & Environment-friendly

FE Series All-electric Injection Molding MachinesAdopting Japanese machine style with strengthened structural design and more solidity

Screws made of various materials such as 38CrMoALA, SACM645, SKD61, SKH-9, 9Cr18Mov and nickel-tungsten alloy plating are available as options. Screws are subject to surface treatment, like nickel-tungsten alloy brush plating which makes the screw material more resistant to peeling, corrosion and acid, improves the surface finish of screw and eliminates defects in material plasticizing, such as browning, black spot, uneven mixing and under-purging.

The shortest cycle time in fully-automatic production is within 3 seconds. Capable of multiple synchronized movements and fast response, the machine offers customers with satisfactory production efficiency and product quality. Dedicated ultra-fast ball screws, with the advantages of accurate positioning, low noise and long life, are adopted to handle high load. The machine also consists of the most advanced pressure sensors with high sensitivity, precision and resolution. Other features of the machine include fast and accurate real-time signal transmission through Ethernet, SSR temperature control that further stabilizes the temperature and 1ms fully closed loop control circuit. Without the influence of external factors, high repeatability in injection metering and molding is guaranteed.

The use of electric power source instead of hydraulic oil brings a cleaner production environment. Intelligent lubrication with high-performance grease avoids pollution and waste in the use of lubricating oil. Sufficient lubrication and nearly zero mechanical wear ensure high repeatability of injection molding. Professional low-noise design makes the machine suitable to be used in large-scale injection molding workshop.

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ALL-ELECTRIC INJECTION MOLDING MACHINES ALL-ELECTRIC INJECTION MOLDING MACHINES

Convenient data management and exporting Convenient data management and one-key data exporting

· 12-inch LCD vert ical screen and high value -added soft ware make the operating system more user-friendly. Three-minute mastery of the machine operation greatly enhances efficiency.· Visual free programming via graphical icons and various standardized synchronized movements are available for more efficient injection molding. · Multiple inter faces for connection of PC-based controller to peripheral equipment, supporting online printing. · One-button data importing and exporting simplifies the operation. · An overview page for entering technical parameters of injection molding. · I n s t r u c t i o n a n d wa r n i n g w i l l b e g i ve n i n o p e r at i o n to f a c i l i t at e modularization of functions and provide convenience for the beginners.

Easy Operation

·Clamping force matches the position, which effectively ensures safety of machine and mold.·Intelligent variable motion of the carriage not only improves the operation efficiency, but also guarantees the ser vice life of nozzle and safety of mechanical bearing. ·Interlock of the control and mechanical systems avoids accidental injury due to improper operation. ·Multi-level user access effectively protects the data and equipment.

Safe Operation

·Multi-angle rotary housing of operator’s panel, which is maintenance-friendly·Flexible I/O extension modules for adding extra functions as needed, in favor of troubleshooting·Multi-language display selection, convenient for different users to learn and use·Wireless or wired remote transmission is available . ·Long-term use reduces life-cycle cost of the equipment.

Convenient System Maintenance and Upgrade

Quality Control

· statistical process control (SPC)·Process capability index (CPK) analysis, with accurate and effective display, informs you of the status of production. ·Use multi-waveform monitoring during the injection molding process to control the stability of production.

Real-time display of details of production process data control (PDP) and

Real-time control of the operating state of machine with process monitoring Quick operation guide offering simplicity and convenience

Intelligent Production Management

0706

Quick view and alteration of technical parameters

Data importing/exporting

The Most Advanced And User-friendly European Controller

More user-friendly and efficient, easy to learn and maintain

One-key

data exporting

Data printing

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ALL-ELECTRIC INJECTION MOLDING MACHINES ALL-ELECTRIC INJECTION MOLDING MACHINES

Product: LCP connector Test Result: Good dimensional stability, consistent linearity, no warping, dimensional accuracy of the pin hole up to 0.01mm, no broken filament and short shot in the hole, high-precision and high-efficiency production, stable molding and high rate of conforming products.

Dedicated bi-metallic screw for LCP, with high resistance to wear and corrosion, accurate metering and stable plasticizing

Application Example: High Efficiency & Energy Saving

Product: light guide plate

Characteristics of Product: ultra-thin, light and high light transmittance

Application Example: Precision & Stability

Energy-saving

Monthly Electricity Consumption (kWh, 24 hours/day)

Common Hydraulic Press Servo Injection Molding Machine

All-electric Injection Molding Machine

0908

Stability of injection molding Stability of product weight

Φ4~5mm

Φ2~3mm

5m

m

0.412mm

0.401mm

0.403mm

0.411mm

0.401mm

0.412mm

Nozzle flange

Thermocouple

Heater

Heater of nozzle

Yizumi’s all-electric injection molding machines solve customer’s production difficulties in the following ways: 1. The screw is subject to surface treatment and brush plating of nickel-tungsten alloy. The technology of physical vapor deposition enhances the resistance to peeling so that the surface of screw gets smoother and resistant to corrosion and defects like browning and black spot in plasticizing are eliminated. The rate of qualified light guide plates is greatly increased. 2. Mold opening and closing is finished in 1 second and fully-automatic cycle time is 5 seconds. Daily output of the machine which works in a two-cavity mold for eight consecutive hours is 11520 pieces, which is a guarantee of productivity. 3. The cost of electric power consumption for producing light guide plate is negligible, which creates better investment return and value experience for customers. 4. Machine adopts temperature control at the feeding port of plasticizing unit. The water flow is regulated according to the actual temperature, which avoids waste of water due to unlimited all-day use

Superior Plasticizing Device (Transparent Level)We provide you with the most suitable products of advanced design and capable of producing high-quality reliable parts.

High Dynamic Performance

Curve of Injection Speed Response

Inje

ctio

n Sp

eed

(mm

/s)

Feedback Speed (mm/s)

Command Speed (mm/s)

Sampling Time (ms)

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ALL-ELECTRIC INJECTION MOLDING MACHINES ALL-ELECTRIC INJECTION MOLDING MACHINES

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Dimensions & Weight

Item UnitSpecifications

　

Clamping Unit

Clamp Type

Max.Clamping Force

Space Between Tie Bars

Platen Size

Max.Opening Stroke

Mold Thickness

Locating Ring Diameter

Type of Ejector Drive

Ejector Force

Ejector Stroke

kN(t)

W[mm]×H[mm]

mm

mm

kN

mm

Five-point Toggle Clamp

588(60)

360×320

500×470

250

365-150

100

Electric (Five-point)

20

65

Injection Unit

　Plasticizing Device Model

Screw Diameter

Max. Injection Pressure

Max. Holding Pressure

Shot Volume

Shot Weight

Plasticizing Capacity

Injection Rate

Screw Stroke

Max. Injection Speed

Max. Screw Speed

Number of Temperature Control Stage

Heating Power

Nozzle Contact Force

Nozzle Protrusion

Carriage Stroke

Hopper Capacity

mm

MPa

MPa

3cm

g

kg/h

3cm /s

mm

mm/s

rpm

kW

kN

mm

mm

L

20

354

283

23.6

22.4

13

94.2

75

300

400

5

25

274

219

46.6

44.3

26

172

95

300

400

5

28

250

200

58.5

55.6

37

184.6

95

300

400

5

20

50

275

50

15

50

275

50

15

50

275

50

3.9

Machine Dimensions & Weight (L×W×H)mm/ t 4000×1150×1700 / 2.8

HPV20

25

362

290

49

47

26

147.2

100

300

400

5

6.1

43

45

335

30

5000×1330×2100 / 5.6

28

289

231

77

74

37

184.6

125

300

400

5

6.6

43

45

335

30

32

275

220

113

108

53

241.2

140

300

400

5

7.6

43

45

335

30

36

218

174

143

137

76

305.2

140

300

400

5

8.5

43

45

335

30

Five-point Toggle Clamp

1176(120)

510×460

720×670

375

460—150

100

Electric (Five-point)

32

100

FE60S FE120S

HPV32

　

HPV36

FE180S FE260S

Five-point Toggle Clamp

1764(180)

560×560

800×795

450

600-200

120

Electric (Five-point)

45

120

28

343

274

70

67

26

184.6

114

300

400

5

6.9

43

50

380

50

32

327

262

129

124

53

241.2

160

300

400

5

7.8

43

50

380

50

36

259

208

163

156

76

305.2

160

300

400

5

8.4

43

50

380

50

40

209

168

201

193

101

376.8

160

300

400

5

10.3

43

50

380

50

5121×1365×2020 / 6.6

Five-point Toggle Clamp

2548（260)

660×610

1000×966

600

750-250

120

Electric (Five-point)

58

150

36

345

276

163

157

76

305

160

300

400

6

40

280

224

251

241

101

376

200

300

400

6

45

221

177

318

305

136

476

200

300

400

6

50

179

143

471

452

185

589

240

300

400

6

15

45

50

430

50

45

50

430

50

45

50

430

50

45

50

430

50

7000×1850×2400 / 12

1110

HPV40

mm

mm

mm

　

(L×W×H)mm/ t

W[mm]×H[mm]

max[mm]×min[mm]

(ultra high pressure) (ultra high pressure)

Machine Dimensions & Weight

Clamp Type

Max.Clamping Force

Space Between Tie Bars

Platen Size

Max.Opening Stroke

Mold Thickness

Locating Ring Diameter

Type of Ejector Drive

Ejector Force

Ejector Stroke

Plasticizing Device Model

Screw Diameter

Max. Injection Pressure

Max. Holding Pressure

Shot Volume

Shot Weight

Plasticizing Capacity

Injection Rate

Screw Stroke

Max. Injection Speed

Max. Screw Speed

Number of Temperature Control Stage

Heating Power

Nozzle Contact Force

Nozzle Protrusion

Carriage Stroke

Hopper Capacity

(ultra high pressure) (ultra high pressure)

Injection Unit

Clamping Unit

Specifications

Dimensions & Weight

Item Unit

W[mm]×H[mm]

W[mm]×H[mm]

max[mm]×min[mm]

ALL-ELECTRIC INJECTION MOLDING MACHINES

mm

MPa

MPa

3cm

g

kg/h

3cm /s

mm

mm/s

rpm

kW

kN

mm

mm

L

kN(t)

kN

ALL-ELECTRIC INJECTION MOLDING MACHINES