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    Quality Management System EMIRATES TECHNO CASTINGFZE-SHARJAH & L.L.C.-AJMAN,

    U.A.ETitle:Ferrite Count Measurement Ref. No. ETC / WI / Q15

    Type of

    document

    Work Instruction Rev. No. 00 Date 16.02.2012

    Page 1 of3

    Revision History

    Authorization Details

    Rev Date Reason for revision Revised byApproved

    by

    00 16.02.2012 Initial Issue

    Description Name Title Signature Date

    Prepared By V K Pilania Metallurgist

    Reviewed By Prashanth E Lab Incharge

    Approved By Raja M QA Head & MR

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    Quality Management System EMIRATES TECHNO CASTINGFZE-SHARJAH & L.L.C.-AJMAN,

    U.A.ETitle:Ferrite Count Measurement Ref. No. ETC / WI / Q15

    Type of

    document

    Work Instruction Rev. No. 00 Date 16.02.2012

    Page 2 of3

    Scope

    This procedure is aimed to measure the ferrite count (ferrite percentage /ferrite number) in the stainless steel.

    Responsibility

    Test Lab In-charge / Metallurgist

    Apparatus

    Fischer Feritescope MP 30

    Reference Materials:ASTM E 562

    Procedure

    A.Test Sample Analysis

    1. Calibrate the instrument before initial use to measure the ferrite content inaustenitic and duplex steel according to the magnetic induction method.

    2. The calibration should be performed with three standards of austenitic resp.duplex steel with delta ferrite contents of approx. 10 %, 30 % and 80 % aswell as a Fe base marked in equivalent ferrite numbers. The calibrationprocedure is outlined in the specification manual.

    3. Locate the area in the testing piece where ferrite count has to be measured.Inspect visually for fissures, which can indicate low ferrite levels.

    4. Testing area should be polished to have a smooth and continuous surface.

    5. Select the application mode whether ferrite percentage or ferrite number hasto be measured.

    6. Bring the probe into contact with the material surface and hold it in placeuntil an audible sound is heard. This should take no longer than threeseconds.

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    Quality Management System EMIRATES TECHNO CASTINGFZE-SHARJAH & L.L.C.-AJMAN,

    U.A.ETitle:Ferrite Count Measurement Ref. No. ETC / WI / Q15

    Type of

    document

    Work Instruction Rev. No. 00 Date 16.02.2012

    Page 3 of3

    7. Record the ferrite count (FN or %) reading. Perform five successivemeasurements in the same area by lowering the probe perpendicular to thespecimen. Record each measurement.

    8. Measurements can be downloaded via installed software to printer andcomputer.

    9. Report the statistical evaluation including minimum, maximum and meanvalue, number of measurements, standard deviations.

    10.All the measurements should be recorded minimum for three years.

    Acceptance criteria

    As per ASTM Std. & Customer Specification