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Fabrication Laboratory Facilities Committee Meeting January 10, 2018

FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

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Page 1: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Fabrication LaboratoryFacilities Committee Meeting

January 10, 2018

Page 2: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Technology Education 6‐12CURRICULUM REVIEW CYCLE & BOARD UPDATES

• MAR 17, 2016 BCTC Meeting• Concept of MakerSpaces Shared in Technology Presentation

• DEC 6, 2016 Board Facilities Meeting• Concept of FabLab Presented to Facilities Committee

• FEB 16, 2017 BCTC Meeting• Technology Education Stage 1  Curriculum Review Report to Board

• AUG 14, 2017 Board Facilities Meeting• Facilities Committee w/Interest to Secure Architect

• NOV 13, 2017 Board of Directors Meeting• Technology Education Curriculum Review Update to Board• Secondary Course Update in Technology Education

Page 3: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

• In 21st century schools, students become makers and learners, teachers become facilitators and activators, and physical spaces become learning studios and learning commons.

• The future of education cannot be about giving students the skills to fill jobs; it must be about fostering in them the skills to create and sustain jobs.  One of the most essential skills in today’s world: the ability to innovate.• Great innovators create useful solutions facilitated by a variety of design skills: needs 

assessments, user research, interviewing, data analysis, and experimentation. 

21st Century Schools

Page 4: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

21st Century Schools

Wissahickon School District K‐12 Vision:“In a Twenty‐First Century learning environment, it is the intention of the Wissahickon School District to promote a culture in which students construct meaning through doing. Students will be given the opportunity to engage in purposeful and authentic real world challenges that require them to apply their learning in cross‐disciplinary and innovative ways. In our efforts to prepare students to be both career and college ready, we will provide problem‐based learning opportunities in flexible learning environments that require them to think creatively and critically, and collaborate with othersfrom the school community and well beyond.”

Page 5: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

21st Century Teaching and Learning• K‐12 opportunities for WSD students to engage in hands‐on activities that support academic learning and promote experimentation, collaboration, and a can‐do mindset.

• Elementary – Role of the librarian restructured to support collaborative, cross‐curricular projects (pilot commenced in 2015‐16, with full implementation in Fall 2017)

• Middle School – Maker Space, implemented in Fall 2015, is a place to extend learning through exploration of interdisciplinary applications, digital fabrication (3D printer), assembling simple structures, and technical challenges

• Integration of computer science activities and programs (e.g. Hour of Code, Boys and Girls Who Code, Secondary Robotics teams)

• The district’s goal is to continue to create meaningful experiences for our students that make learning so powerful and memorable that they’ll continue to seek out these types of experiences through high school and post‐graduation.

Page 6: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Engineering Program• Engineers find solutions to pressing problems by turning their ideas into a reality.

• Our goal is to foster a program offering transformative learning experiences in an engaging, hands‐on environment that empowers students to develop high demand knowledge and skills needed to thrive in the global economy.

• Adopt a problem‐solving mindset• Real‐world applications and challenges• Develop collaborators and thinkers• Learn from mistakes and through reflection• Pertinent to all learners regardless of their career path

Page 7: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Engineering Program

What it will be…• Learning happening mostly through making, doing, building, shaping and inventing • Emphasizes the notion of learning to design through the process of making• Dream up, design and make almost anything imaginable using cutting‐edge software and equipment to bring digital ideas to a physical reality

• Projects and problems provide a venue for students to invent, prototype, design, innovate, collaborate, and make mistakes

What it will not be…• A prescribed series of steps from start to completion• Limiting cookie‐cutter products• Traditional ‘shop’ class

Page 8: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Engineering Program

The Engineering Design Process anchors the redesigned Engineering program within the Technology Education program.  Students will learn to solve real problems by applying both academic knowledge and innovative thinking to design solutions, by conducting research, creating and testing prototypes, sharing results, and reflecting on those results.

The design cycle is all about reiteration, trying something again and again until it works, and then, once it works, making it better.

Page 9: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Engineering ProgramHow will our program shift?• Individual and collaborative team activities, projects, and problems 

• Develop planning, documentation, communication, and other professional skills, including project management, peer review, and an understanding ethical issues related to professional practice and product development  

• Digital and manufacturing equipment/tools support creation of physical models of design elements and product building using varied materials, including wood, plastics, and metal

• Reverse engineering to disassemble/analyze products and manufacturing systems

• Mathematical concepts and statistical analysis essential to potential solutions to meet physical constraints, alternate design solutions, and estimating associated costs

• Understand site development for residential and commercial facilities, meet applicable building codes, and analyze the implications of various construction materials and utilities, systems, and services

Page 10: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Engineering ProgramHow will our program continue to grow?• Extends to problems that engage a broader range of engineering, further developing strategies that enable students to direct their own learning 

Mechanisms and Machines…Solar Energy…

EXPLORE AND SOLVE PROBLEMS INVOLVING

Thermal Energy…

Aerospace Flight…Strength of Structures…

Wind Energy…Automation, Kinematics, Manufacturing…

HOW WILL WE BESTSUPPORT THESE TYPES OF 

COURSES?

WHS FAB LAB!

Page 11: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

What is the Fab Lab?• The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative solutions using cutting‐edge technology and manufacturing tools. The labs are meant to stimulate creativity and spark innovation.

• A fab lab is not solely a tinker lab, a woodshop, a metal shop, or a computer lab, but it contains elements found in all of these spaces – it is designed to accommodate a wide range of activities, tools, materials, and equipment. 

• A physical, intellectual, and collaborative space where students can  come together to develop new ideas and test new ideas. 

Page 12: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Computer Design Software

Collaborative Work Stations

Wood Manufacturing Equipment

Metal Manufacturing Equipment

Routing, Cutting, Etching

Table‐Top Milling 3D Printing Prototype Testing

What is the Fab Lab?

Page 13: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Opportunities for cross‐curricular collaboration• Marketing and Entrepreneurship, Interior Design, Artistic Design, STEM

Career and College Readiness• Interdisciplinary activities designed to develop life‐long skills such as problem‐solving, critical and creative thinking, communication, collaboration, and perseverance

• Support students in the exploration of career opportunities in a variety of areas such as engineering, technology, design, and manufacturing. 

• Post High School Excellence Plan

Changes in the PA Certification • Industrial Arts  Technology Education 

Influential Factors Supporting our Program

Page 14: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Influential Factors Supporting our ProgramHigher Education Fabrication Laboratories: 

• Harvard University Fabrication Laboratory – Graduate School of Design (https://fablab.gsd.harvard.edu/)

• University of Pennsylvania PennDesign Fabrication Lab – School of Design (https://www.design.upenn.edu/fab‐lab/about)

• Columbia University Fabrication Lab – Graduate School of Architecture, Planning, and Preservation (https://www.arch.columbia.edu/research/labs/4‐fabrication‐lab)

• University of Maryland Fabrication Lab – School of Architecture, Planning, and Preservation (http://arch.umd.edu/mapp/fabrication‐lab)

• University of Washington Fabrication Lab – College of Built Environments (http://be.washington.edu/spaces/digital‐hand‐fabrication/) 

• Purdue University Fabrication Lab – School of Engineering (https://design.gatech.edu/digital‐fabrication‐lab) 

• Georgia Tech Digital Fabrication Lab – College of Design (https://design.gatech.edu/digital‐fabrication‐lab) 

• Cal Poly Digital Fabrication Lab – College of Architecture and Environmental Design (https://dfab.calpoly.edu/) 

Page 15: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Fabrication Lab ProjectConcept Rendering and Cost Proposal

Page 16: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Current Classroom Spaces

Page 17: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

WI SSAHIC KON HIGH SCHOOL - FAB LAB

MANU F ACTURING LAB

CORRIDOR

ENGINEERING LAB

CLA S SROOM

TOILETTOILET

COMPUTER LAB

CUS T.

STORAGE

STORAGE

NEW CONSTRUCTION

EXISTING CONSTRUCTION

BRESLIN RI D YARD FADERO ARCHITECTS

STORAGE

TOILETTOILETCUSTODIAN

SCALE: 1/8" = 1'-0"

12.13.17

COURT YARD

F ACU LTY ROOM(office)

MANU F ACTURING LABB

CORRIDOR

ENGINEERING LAB

TOILETTOILET

COMPUTER LAB

CUS T.

STORAGE

STORAGE

metal storage shelves

3D printers

marker board

E.

8" helical head jointer

16" os planer

monitor marker board

3D printers

marker board

wall cabinets metal storage shelves

welding screen

wall cabinets

weld

ing to

olca

binet

powe

rtoo

l cab

.

radial arm saw

20" bandsaw

plasma cutter 20" drill press

spray booth

blue r

ubbe

r floo

rter

razzo

floor

blue rubber floor concrete floor concrete floor terrazzo floor

lathe

flam./corr.cabinet

eyewash

marker board monitor marker board mig

tig

low wall

marker board monitor marker board

vent hood

vacuum duct

wall cabinets

wood / lumber storageracks

flat materialstorage rack mobile robotics

storage workbench

4 station 12locker

workbench w/vises

vacuum dustcollection system

80 gal. aircompressor

tech ed toolcabinet

electricity toolcabinet

woo

dwork

ingtoo

l cab

inet

4 station 12locker

workbench w/vises

table saw w/mobile base

belt / discsander

12" compoundmiter saw

c & c laserengraver

c & c router(full enclosure)

flam./corr.cabinet

bench top drillpresses

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

large cap.storage cab.

counter w/ basecabinets below

tall storagecabinet

4 stationworkbench w/

vises

new classroomdoor with visionpanel

new classroomdoor locationwith vision panel

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

counter w/ basecabinets below

counter w/ basecabinets below

new corridorvision panels

20" scrollsaw

glue clampbench

mobile glue& stain bench

mobileclamp rack

welding benchw/drawers

counter w/ basecabinets below

gene

ral sh

op to

olca

binet

build

ing tra

des

tool c

abine

t

large cap.storage cab.

benchgrinders

utilitysink

student projectdisplay case

teacher'swardrobes

new corridorvision panels

new classroomdoor locationwith vision panel

counter w/ basecabinets below

shelf above forstudent displayand storage

counter w/ basecabinets below

shelf above forstudent displayand storage

shelf above forstudent displayand storage

clearance formaterial handling

exist. cmu to beremoved, intumescentpaint applied to existsteel column.

intumescent paint appliedto exist. steel column. (typ.for exposed steel columns)

Fab Lab Location

Page 18: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

WISSAHICKON HIGH SCHOOL -FAB LAB

MANUFACTURING LAB

CORRIDOR

ENGINEERING LAB

CLASSROOM

TOILETTOILET

COMPUTER LAB

CUST.

STORAGE

STORAGE

NEW CONSTRUCTIONEXISTING CONSTRUCTION

BRESLIN RIDYARD FADERO ARCHITECTS

STORAGE

TOILETTOILETCUSTODIAN

SCALE: 1/8" = 1'-0"

12.13.17

COURTYARD

FACULTY ROOM(office)

metal storage shelves

3D printers

marker board

E.

8" helical head jointer

16" os planer

monitor marker board

3D printers

marker board

wall cabinets metal storage shelves

welding screen

wall cabinets

wel

ding

tool

cabi

net

pow

erto

ol ca

b.

radial arm saw

20" bandsaw

plasma cutter 20" drill press

spray booth

blue

rubb

er fl

oor

terr

azzo

floo

r

blue rubber floor concrete floor concrete floor terrazzo floor

lathe

flam./cor r.cabinet

eyewash

marker board monitor marker board mig

tig

low wall

marker board monitor marker board

vent hood

vacuum duct

wall cabinets

wood / lumber storageracks

flat materialstorage rack

mobile roboticsstorage workbench

4 station 12locker

workbench w/vises

vacuum dustcollection system

80 gal. aircompressor

tech ed toolcabinet

electricity toolcabinet

woo

dwor

king

tool

cabi

net

4 station 12locker

workbench w/vises

table saw w/mobile base

belt / discsander

12" compoundmiter saw

c & c laserengraver

c & c router(full enclosure)

flam./cor r.cabinet

bench top drillpresses

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

large cap.storage cab.

counter w/ basecabinets below

tall storagecabinet

4 stationworkbench w/

vises

new classroomdoor with visionpanel

new classroomdoor locationwith vision panel

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

counter w/ basecabinets below

counter w/ basecabinets below

new corridorvision panels

20" scrollsaw

glue clampbench

mobile glue& stain bench

mobileclamp rack

welding benchw/drawers

counter w/ basecabinets below

gen

eral

sho

p to

olca

bine

t bu

ildin

g tra

des

tool c

abin

et large cap.

storage cab.

benchgrinders

utilitysink

student projectdisplay case

teacher'swardrobes

new corridorvision panels

new classroomdoor locationwith vision panel

counter w/ basecabinets below

shelf above forstudent displayand storage

counter w/ basecabinets below

shelf above forstudent displayand storage

shelf above forstudent displayand storage

clearance formaterial handling

exist. cmu to beremoved, intumescentpaint applied to existsteel column.

intumescent paint appliedto exist. steel column. (typ.for exposed steel columns)

MANUFACTURING LABL

CORRIDOR

ENGINEERING LAB

TOILETTOILET

COMPUTER LAB

CUST.

STORAGE

STORAGE

metal storage shelvestom he

3D printerser

marker board

E.E

8" helical head jointeradhe

16" os planeros"

monitormarker board

3D printersp

marker board

wall cabinets metal storage shelveseeta g

welding screen

wall cabinets

wel

ding

tool

cabi

net

pow

erto

ol ca

b.oo

radial arm saw

20" bandsaw

plasma cutter20" drill press

spray booth

or concrete floor concrete floor terrazzo floor

lathe

flam./cor rr.cabinet

eyewashe

marker boardmonitormarker board migm

tig

low wall

marker boardm monitormmarker board

vent hoodnt hoont hoo

vacuum duct

wall cabinetsw

wood / lumber storageracks

flat materialstorage rack

mobile roboticsstorage workbench

4 station 12taslockero

workbench w/kborvisesv

vacuum dustcollection system

80 gal. aircompressor

tech ed toolcabinet

electricity toolcabinet

woo

dwor

king

woo

dwor

king

tool

cabi

net

tool

cabi

net

4 station 12locker

workbench w/vises

w/w w/ table sawtable saww mobile baseas

belt / discsander

12" compoundmiter saw

c & c laserengraver

c & c router(full enclosure)

flam./cor r.fcabinet

bench top drillpresses

4 stationwork benchhww/ drawerssw

4 stationwork benchhww/ drawerssw

4 stationwork benchhww/ drawerssw

4 stationwork benchhww/ drawerssw

large cap.e storage cab.stora e

counter w/ basecabinets below

tall storagecabinet

4 stationworkbench w/

vises

new classroomdoor with visionpanel

new classroomdoor locationwith vision panel

4 stationwork benchhww/ drawerssw

4 stationwork benchhww/ drawerssw

counter w/ basecabinets below

counter w/ basecabinets below

20" scrollsaw

glue clampbench

mobile glue& stain bench

mobileclamp rackclamp rack

welding benchchw/drawerswers

counter w/ basebcabinets belowelo

gen

eral

sho

p to

olca

bine

t bu

ildin

g tra

des

tool c

abin

etlarge cap.

storage cab.

benchgrinders

utilitysink

student projedisplay case

teacher'swardrobes

new corridorvision panels

new classroomdoor locationwith vision panel

counter w/ basecabinets below

shelf above forbostudent displaydand storagera

counter w/ basecabinets below

shelf above forstudent displayand storage

shelf above forstudent displayand storage

clearance formaterial handlinggin

exist. cmu to beremoved, intumescentpaint applied to existsteel column.

intumescent paint appliedto exist. steel column. (typ.for exposed steel columns)

o

ee

Fab Lab Location

Page 19: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

WISSAHICKON HIGH SCHOOL - FAB LAB

MANUFACTURING LAB

CORRIDOR

ENGINEERING LAB

TOILETTOILET

COMPUTER LAB

CUST.

STORAGE

STORAGE

NEW CONSTRUCTIONEXISTING CONSTRUCTION

BRESLIN RIDYARD FADERO ARCHITECTS

SCALE: 1/8" = 1'-0"

12.13.17

metal storage shelves

3D printers

marker board

E.

8" helical head jointer

16" os planer

monitor marker board

3D printers

marker board

wall cabinets metal storage shelves

welding screen

wall cabinets

wel

ding

tool

cabi

net

pow

erto

ol c

ab.

radial arm saw

20" bandsaw

plasma cutter 20" drill press

spray booth

concrete floor concrete floor terrazzo floor

lathe

flam./cor r.cabinet

eyewash

marker board monitor marker board mig

tig

low wall

marker board monitor marker board

vent hood

vacuum duct

wall cabinets

wood / lumber storageracks

flat materialstorage rack

mobile roboticsstorage workbench

4 station 12locker

workbench w/vises

vacuum dustcollection system

80 gal. aircompressor

tech ed toolcabinet

electricity toolcabinet

woo

dwor

king

tool

cab

inet

4 station 12locker

workbench w/vises

table saw w/mobile base

belt / discsander

12" compoundmiter saw

c & c laserengraver

c & c router(full enclosure)

flam./cor r.cabinet

bench top drillpresses

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

large cap.storage cab.

counter w/ basecabinets below

tall storagecabinet

4 stationworkbench w/

vises

new classroomdoor with visionpanel

new classroomdoor locationwith vision panel

4 stationwork benchw/ drawers

4 stationwork benchw/ drawers

counter w/ basecabinets below

counter w/ basecabinets below

new corridorvision panels

20" scrollsaw

glue clampbench

mobile glue& stain bench

mobileclamp rack

welding benchw/drawers

counter w/ basecabinets below

gen

eral

sho

p to

olca

bine

t b

uild

ing

trade

sto

ol c

abin

et

large cap.storage cab.

benchgrinders

utilitysink

student projectdisplay case

teacher'swardrobes

new corridorvision panels

new classroomdoor locationwith vision panel

counter w/ basecabinets below

shelf above forstudent displayand storage

counter w/ basecabinets below

shelf above forstudent displayand storage

shelf above forstudent displayand storage

clearance formaterial handling

exist. cmu to beremoved, intumescentpaint applied to existsteel column.

intumescent paint appliedto exist. steel column. (typ.for exposed steel columns)

Fab Lab Concept Rendering

Page 20: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Summary of Construction Costs

a. Construction (Primarily renovation costs 4800 SF x $185) $987,100

b. Architectural and Engineering Fees (10%) $83,904

c. Schematic Design Credit $(16,000)

c. Land Development Fees $0

Sub-Total $1,055,004

Additional Construction Related Costs

Additional Construction Related Costs (includes reports, agency approval fees, printing, contingency, miscellaneous expenses @ 15%)

$158,251

Furnishings & Equipment $100,000

Technology $100,000

Sub-Total $358,251

Estimated Project Cost $1,413,255

Project Costs

Page 21: FabricationLaboratory Facilitiesmtg 1.10.18 finaldraft...•The fabrication laboratory (Fab Lab) is a place where students can collaborate, design, prototype, test, and build innovative

Project Costs• Expansion beyond the current Technology Education classroom space necessary to allow space for engineering workstations and manufacturing equipment while meeting safety requirements

• Potential cost  savings within Computer lab space

• Computer lab will be supported by the 1:1 student laptops and repurposed monitors

• Searching for grant opportunities to support funding of equipment, tools, and materials