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MARCH 2017, DR. MARKUS HÄUPL EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT

EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

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Page 1: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

MARCH 2017, DR. MARKUS HÄUPL

EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT

Page 2: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

STRABAG AT A GLANCE PROCESS CONTROL DATA MANAGEMENT

ENABLING

ENVIRONMENTS

SUPPORTING POLICIES

Page 2 March 2017

1 2 3

4 5

Page 3: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

STRABAG AT A GLANCE 1

Page 4: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

STRABAG AT A GLANCE

1 March 2017 Page 4

● Output volume 2015: € 14.3 bn

● Net income 2015: € 182 m

● 73,000 employees

● > 700 locations in more than 80 countries

● Highly innovative: Central Technical Division

with over 885 engineers

● Equity ratio: > 30%

● Strong brands: STRABAG & Züblin

● Investment grade rating by S&P: BBB, outlook stable

FACTS & FIGURES MARKETS

OUTPUT VOLUME BY REGION (2015)

Source: www.gtai.de, company information

#2 #1

#1 #1

#2 #1

#2

#1

Saudi

Arabia

Oman Abu Dhabi

Qatar

#3

Colombia

Chile

Germany 44%

Austria 14%

CEE 26%

Rest of Europe

10%

Rest of World

6%

Page 5: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

A EUROPEAN-BASED TECHNOLOGY GROUP FOR

CONSTRUCTION SERVICES

„STRABAG is a European-based technology group for construction services,

a leader in innovation and financial strength. We create added value for our

clients by integrating the most diverse services and assuming responsibility

for them: We bring together people, materials and machinery at the right place

and at the right time in order to realise even the complex construction

projects – on schedule, of quality and at the best price.“

1 March 2017 Page 5

Page 6: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

DIVERSIFIED SPECTRUM OF ACTIVITIES

Page 6 1

1 North + West: Germany, Poland, Benelux, Scandinavia, Ground and Hydraulic Engineering

2 South + East: Austria, Switzerland, Hungary, Czech Republic, Slovakia, Adriatic, Rest of Europe, Railway Structures, Environmental Technology, Russia and

Neighbouring Countries

3 International + Special Divisions: International, Tunnelling, Services, Real Estate Development, Infrastructure Development, Construction Materials

March 2017

N+W1 S+E² I+S³

Residential Construction ● ●

Commercial and Industrial Facilities ● ● ●

Public Buildings ● ● ●

Production of Prefabricated Elements ● ● ●

Civil Engineering ● ● ●

Bridges ● ● ●

Power Plants ● ● ●

Environmental Technology ●

Railway Structures ● ●

Roads, Earthworks ● ● ●

Waterways ● ●

Landscape Architecture and

Development ● ●

N+W1 S+E² I+S³

Paving ● ● ●

Large-Area Works ● ● ●

Sports and Recreational Facilities ● ●

Protective Structures ● ● ●

Sewer Systems ● ● ●

Production of Construction Materials ● ● ●

Ground Engineering ●

Tunnelling ●

Real Estate Development ● ●

Infrastructure Development ●

Operation/Maintenance/Marketing of

PPP Projects ● ●

Property and Facility Services ●

Page 7: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

PRODUCTION OF CONSTRUCTION MATERIAL

STONE/GRAVEL

• In the field of stone/gravel, own cover was 17 %. The number of active production sites was 167.

• With 275 asphalt mixing plants we covered 81 % of our group asphalt needs in 2015.

• With 27 % the supply with concrete from own production came from 146 concrete mixing plants.

• The six cement works covered a slightly smaller portion of our need for this material, with 22 %.

OWN CONSTRUCTION MATERIAL NETWORK IN FISCAL YEAR 2015

ASPHALT CONCRETE

1 Page 7 March 2017

30

million

tonnes

15,6

million

tonnes

3,5

million

146,5

Million

tonnes

3,7

Million

tonnes

9,5

Million

Page 8: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

PRODUCTION SITES IN CENTRAL / EASTERN EUROPE

1 Page 8 March 2017

Asphalt mixing plants

Concrete mixing plants

Gravel

Stone

Page 9: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

PROCESS

CONTROL

2

Page 10: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS ECONOMIC PRODUCTION FACTORS

Page 10 2

March 2017

FACTORS OF PRODUCTION

Page 11: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

COMBINATION OF PRODUCTION FACTORS BUSINESS PROCESSES

Page 11 2

March 2017

BUSINESS PROCESS

Page 12: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

RAW MATERIAL AND PRODUCTION PLANT: RESOURCES & PRODUCTS

Page 12 2

March 2017

PROCESSES: PRELIMINARY INVENTORY

Page 13: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

RAW MATERIAL AND PRODUCTION PLANT: PERSONS, MOBILE UNITS & FACILITIES

Page 13 2

March 2017

PROCESSES: PRELIMINARY INVENTORY

Page 14: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: VALUE-ADDING PROCESSES & PRODUCTION FACTORS

Page 14 2

March 2017

PROCESSES: STRUCTURING

Page 15: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: VALUE-ADDING PROCESSES & PRODUCTION FACTORS

Page 15 2

March 2017

PROCESSES: DETAIL EXTRACTING

Page 16: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: SUB PROCESSES AND PRODUCTION FACTORS

Page 16 2

March 2017

PROCESSES: DETAIL EXTRACTING

Page 17: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: SUB PROCESSES AND PRODUCTION FACTORS

Page 17 2

March 2016

PROCESSES: DETAIL EXTRACTING

Page 18: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: VALUE-ADDING PROCESSES & PRODUCTION FACTORS

Page 18 2

March 2017

PROCESSES: DETAIL HAULING

Page 19: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

BUSINESS PROCESSES: COMBINATINO THROUGH PRODUCTION FACTORS

Page 19 2

March 2017

PROCESSES: COMBINATION

Page 20: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 20 2

March 2017

PROCESSES: EXAMPLE

Page 21: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 21 2

March 2017

PROCESSES: EXAMPLE

Page 22: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

TYPICAL OFFICE-WORKPLACE

OFFICE-WORKPLACE SALE, DISPATCHING, DELIVERY NOTES, ACCOUNTING

Page 22 2

March 2017

Page 23: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

TRUCK-SELFSERVICE-TERMINAL

WORKPLACE TRUCK SELFSERVICE TERMINAL VS „OFFICE-WORKPLACE“

Page 23 2

March 2017

Page 24: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

WHEELLOADER-TERMINAL

WORKPLACE WHEELLOADER-TERMINAL VS „OFFICE-WORKPLACE“

Page 24 2

March 2017

Page 25: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

DATA

MANAGEMENT

3

Page 26: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 26 3

March 2017

DATA MANAGEMENT AND -ANALYSIS

Data management and –analysis (Knowledge)

Management of all accumulated data and structured assignment to

the process participants

Person

Machine / plant & Energy,

Commodity (= deposit + products)

and their analysis in the context of their interaction within the business

processes (process organisation) as well as their conditions, which are

determined by the organisational structure.

Page 27: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

DATA STRUCTURE

Strukturing of the data by Master Data References in terms of

the organisational structure through organisational groups (= divisions / business units)

the organisational departments resp. plants / storage sites in org. unit types

the process organisation by mapping of business processes (= functionality of software)

the process participants (operational types) on business processes / work flows

> People, grouped by functions

> Equipment, grouped by device groups and –typs (= reference devices)

the factors of production, that are consumed / produced within the business processes

> Services – from people excl./incl. devices (reference services)

> Goods – Commodity, supplies, energy (reference article)

the storage of goods, referenced by reference storage sites and storage types

many other defined references within the system (vehicle types, addresses, …)

DATA STRUCTURE: ACCORDING OF COMPANY STRUCTURE VS. BUSINESS PROCESSES

Page 27 3

March 2017

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Page 28 3

March 2017

DATA STANDARDS

Master data references – Data standards

Virtual Data Layer – Data References

Establishment of an industry-specific, cross-company, international

(multi-lingualism!) and especially physically distinct (observable)

operating and corporate data structure. These structure allready

represents an operational business process model itself.

Physical data layer:

An assignment of all real operational data towards the virtual data

layer must be possible, the operational data is referenced.

Page 29: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 29 3

March 2017

ORGANISATIONAL PYRAMID FOR DATA- & PROCESS ORGANISATION / BUSINESS PROCESSES

Page 30: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 30 3

March 2017

ORGANISATIONAL PYRAMID FOR DATA- & PROCESS ORGANISATION / BUSINESS PROCESSES

Grafik: Dr. M. Häupl

STRUCTURED IMPLEMENTATION IN SIMILAR OPERATIONS / PLANTS

Page 31: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

SOFTWARETOOL – ERP-SYSTEM

3 Page 31 March 2017

Page 32: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 32 3

March 2017

DATA ANALYSIS WITH BI-TOOLS – EXAMPLE 1 OUT OF 3

Transparent analysis of operational

Information and data through a

Business-Intelligence Tool

All Data are available as follows:

> Standardized

> Structured

> Multilingual

> Cross-operational

Definition of a cross-operational

indicator system

Development of an efficient controlling

Painfull analysis in Excel is not a must

any more

Account access controll

Page 33: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 33 3

March 2017

DATA ANALYSIS WITH BI-TOOLS – EXAMPLE 2 OUT OF 3

Cross-enterprics analysis

of comparable parameters like

> Energy consumption

- Fuels

- Heating fuels

> Resource consumption

- Spare parts

- Wear parts

> Use of commodities

- Raw material

- Auxiliary material

> Activities

- productiv / non-productiv

- Main-, secondary activities

- Job description

Presentation of information

> Graphic

> Tabular

Page 34: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

Page 34 3

March 2017

DATA ANALYSIS WITH BI-TOOLS – EXAMPLE 3 OUT OF 3

Professionell representation of maps:

Site maps

Overview of desposits

Analsysis of ownership

Internationaler graphical comparison of

information by means of geo-referenced

data

Prefabricated standard maps for an

rapid retreaval of data

Maps up to size A0 may be generated

Page 35: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

ENABLING

ENVIRONMENTS

4

Page 36: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

MAIN ENABLER: TOP MANAGEMENT

Advantages for the management in the following respects:

Company-wide standard for all types of operations

Uniform transnational and inter-enterprise information

Design of an inter-enterprise indicator system

Measures to increase productivity are verifiable

Technical an commercial controlling grow together

An efficient controlling of operations is ensured

STRUCTURED DATA AND PROCESSES: ANDVANTAGES FOR THE MANAGEMENT

Page 36 4

March 2017

Page 37: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

SUPPORTING

POLICIES

5

Page 38: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

SUPPORTING POLICIES

Following policies had a major impact on the project:

EU Building Products Directive, REGULATION (EU) No 305/2011 OF THE

EUROPEAN PARLIAMENT AND OF THE COUNCIL laying down harmonized

conditions for the marketing of construction products and repealing Council

Directive 89/106 / EEC.

Sample-oriented testing of aggregate grains / grain mixtures within the factory

production control (WPK) according to different product standards, e.g. TL

Gestein, TL SoB, EN 13285, EN 12620, EN 13043, EN 13242, EN 13055, EN

13139, EN 13450, DBS 918 061, DBS 918 062, NVN 6240 (As well as other

country-specific and also freely definable regulations)..

Registration Office Ordinance in Austria

Various laws for fiscalization in Croatia, Hungary, and Slovenia.

Federal Law on Sustainable Waste Management (Abfallwirtschaftsgesetz 2002 -

AWG 2002) StF: Federal Law Gazette I No. 102/2002

Page 38 5

March 2017

Page 39: EXTRACTION PROCESS CONTROL & (BIG) DATA MANAGEMENT · PRODUCTION OF CONSTRUCTION MATERIAL STONE/GRAVEL • In the field of stone/gravel, own cover was 17 %. The number of active production

STRABAG SE

MARCH 2017

TEAMS WORK.