EXTERNAL ALARM INSTALLATION &SMART PACK CONFIGURATION
GUIDE(OUTDOOR AC/FAN COOLED SITE) EXTERNAL ALARM INSTALLATION
GUIDE(OUTDOOR SITE) LIST OF ALARMSAlarm No. 1 : Rectifier & BTS
Cabinet Door AlarmAlarm No. 2 : Rectifier Major AlarmAlarm No. 3 :
Rectifier Minor AlarmAlarm No. 4 : Low DC VoltageAlarm No. 5 : Heat
Management Alarm(For AirConCabinet Only)Alarm No. 7 : Temperature
Alarm(For FanCool CabinetOnly) COLOR CODING of ALARMSAlarm No. 1 :
Green & White GreenAlarm No. 2 : Blue & White BlueAlarm No.
3 : Violet and White VioletAlarm No. 4 : Grey & White GreyAlarm
No. 5 : Black/Blue & Blue/BlackAlarm No. 7 : Light Blue &
Light Blue/Black REQUIRED MATERIALAlarm CableKroneRackCAT-5 cable
7-9 metersSoldering IronOther basic tools OVERVIEWAlarm Cable is
very long, so cut it in to 2 pieces1cable will be used for taking
Alarms from Rectifier Smart Pack I/Ostports to Krone2Cable with
connector at one end will be used for taking Alarmsndfrom Krone to
BTS EAC port (2G Cabinet) STEP 1: KRONE INSTALLATIONInstall the
Krone on the Rack and fix this rack in the rectifier cabinetas
shown in the next slideUse proper size bolts and washer and should
be tightenSee the picture in next slide I STEP 2: ALARM CABLE
INSTALLATION (BTS --- Krone)Connect the Alarm cable connector on
EAC port at BTS (2GCabinet)Bring the other end of Alarm cable to
Rectifier through the RoxtecPunch the Alarm cable on the lower side
of Krone according to theAlarms sequence i.e. 1,2,3,4 (Left to
Right)The alarm cable should be fixed properly with ties and
properlyroutedSee picture in next slide IMPORTANTAll the rest of
the alarms which are not used must be looped as shown above in
thepicture. There are total of 10 spaces in the Krone for the
alarms Patching so to make aloop for Alarm# 11 (Genset Failure)
& Alarm# 12 (Genset Low Fuel) we just twist thecables from the
end to each other separately(Should be Soldered)& tape them
nicely(Dont Hang Them) STEP 3: INSTALLATION ON THE RECTIFIER
CHIPSUse the other piece of Alarm cable and punch it on the upper
side ofKrone according to Alarms Sequence i.e. 1,2,3,4 (L to R)
STEP 3Route this cable properly with ties and fix it near the
Rectifier I/OportsConnect Green & White Green (Alarm nu 1) with
Pins 8 & 9 of CON1(X1)Connect Grey & White Grey (Alarm nu
4) with Pins 9 & 10 of CON2(X2)Connect Violet & White
Violet (Alarm nu 3) with Pins 15 & 16 ofCON2 (X2)Connect Blue
& White Blue (Alarm nu 2) with Pins 18 & 19 of
CON2(X2)Connect Light Blue & Light Blue Black (Alarm nu 7) with
Pins 12 & 13of CON2 (X2)(Only for Fan Cool Rectifier Cabinets)
CON 2(X2)CON 1(X1) HEAT MANAGEMENT ALARMAir condition in the door
usuallyhas Red & Yellow cable for AirCondition AlarmThis cable
is connected to Pins 3& 4 on CON1Remove this cable from there
&punch it on KroneAir Con Alarm cable HEAT MANAGEMENT
ALARMRemove this cable from pins & punch it on Krone as
shownAir Con Alarm cable TESTING HEAT MANAGEMENT ALARMTo test Heat
Management Alarm cover the AC from outside with plasticso that no
air can go through as shown belowAir Condition covered with plastic
sheet STEP 4: 900 BTS CABINET DOOR SENSORThe BTS Cabinet door
sensor cable is verysmall so we have to extend itTake 1 pair from
CAT-5 Cable and solderit with the sensor wires in BTS
(900Cabinet)Route this cable properly and fix it nearSmart Pack I/O
portsConnect this pair with pins 3 & 4 ofCON 2BTS Cabinet
doorSensor STEP 4: 1800 BTS CABINET DOOR SENSOR(If Applicable)The
BTS Cabinet door sensor cable is verysmall so we have to extend
itTake 1 pair from CAT-5 Cable and solderit with the sensor wires
in BTS (1800Cabinet)Route this cable properly and fix it nearSmart
Pack I/O portsConnect this pair with pins 5 & 6 ofCON 2BTS
Cabinet doorSensor STEP 5: RECTIFIER CABINET DOOR SENSORUsually
Rectifier door Sensor cables are already connected to theCON 1
(X1)If it is not connected then connect Rectifier Door Alarm Cable
withpins 1 & 2 of CON 1 (X1)Rectifier Door SensorRectifier Door
cable connected topins 1 & 2 of CON 1 SMARTPACK CONFIGURATION
GUIDE(OUTDOOR RECTIFIER.) REQUIRED MATERIALEltek Power Suite (This
is easily available in CD with manualpresent at sites)PCCable for
connection between PC and Smart pack (This cable isalso found at
sites) OVERVIEWAll the Alarm configuration is already done &
saved as a AlarmConfiguration file, except the configuration for
Door (Rectifier & BTS)Alarm (Alarm# 1) which needs to be
configured as followsWe will assign Alarm Output 2 for the output
of Door Alarm (AlarmNo. 1)We will use Digital Inputs 1 (pins
1&2,CON1/X1), Digital Input 4 (pins3&4,CON2/X2 ) &
(pins 5&6 of CON2) for Rectifier BTS900 and BTS1800 (if
applicable) cabinet door respectively. STEP 1: INSTALLATION OF
SOFTWAREInstall the Eltek Power Suite software properly in your
PCInstall the drivers which are also available in CD STEP 2:
CONNECTING TO SMART PACKConnect the data cable to your PC and Smart
PackRun the software from the Icon on your desktopYou will see the
window which is next slide When this window appears press the
ConnectButton If you have installed the drivers correctly then
press Find COM port #Button. You will get a COM port number
hereEnter this port # hereSet Bits per Second to 38400 or
9600Password is 3Press the Connect button When you are connected
you will see this windowDouble- click on Control Unit 1 Go to Alarm
Group Configuration Tab Check this box infront of Door Alarm.All
other checkboxes should be Un-CheckedIf you dont findany DoorAlarm
writtenunder theAlarm Groupcolumn thenyou can editone of
thesevacant AlarmUncheck all the Checked boxes under the column
Alarm Output2Group andNow try to find door alarm written in the
column Alarm Groupwrite DoorIf it is not there then edit any Alarm
Group which is free and write there DoorAlarmAlarmCheck the Alarm
Output2 in front of Door AlarmPress Apply at the bottomAfter this
Click the Input Handler Tab You will Click the Door open linkIf it
is not there then just click the First Link and make the settings
asshown in the next slide Make sure Enable is checkedGive 3 sec
Time delayChange the description, put it Rectifier Door and press
ChangeGo to the Alarm Group Scroll bar and select Door AlarmPress
OK Now press the ProgInput 1.4 link In the description write 900
Door and press changeOther settings are same as in 2 slides
backPress OK Now press the ProgInput 1.5 link In the description
write 1800 Door and press changeOther settings are same as in 4
slides backPress OK TEMPERATURE ALARM SETTINGS FOR FAN
COOLRECTIFIER CABINET ONLYCheck this box infront of temperaturein
alarm output4. Allother check boxesshould be Un-CheckedIf there is
notemperaturealarm writtenunder theAlarm Groupcolumn then,edit one
ofthese vacantAlarm Groupand writeTemperature TEMPERATURE ALARM
SETTINGS FORFAN COOL RECTIFIER CABINET ONLYDouble click on
thetemperature inPower Explorerunder Battery BankThis windowwill
appearafter clickingtheTemperature inthe PowerExplorer. TEMPERATURE
ALARM SETTINGS FORFAN COOL RECTIFIER CABINET ONLYClick on the
BatteryTemp 1.1This windowwill appearafter clickingthe
Batterytemp1.1 in thesmall extensionwindow TEMPERATURE ALARM
SETTINGS FORFAN COOL RECTIFIER CABINET ONLYIn the alarm groupselect
theTemperature for andadjust the Scales.Now apply the settings
aspermanent. SPECIAL INSTRUCTIONSThe pictures which are pasted in
slidesSHOULDNTbe considered as model pictures,because this
installation was done by an Engineer without proper tools
andequipmentConnect the Alarm cable connector on EAC port at2G BTS
Cabinet (Important)So who so ever will install the Alarm cable
mustinstall it properlyand with goodqualityCables should befixed
and tiedproperlyThere should beno lose connectionson the I/O
pinsThe sensor cable which is to be extendedmust be
solderedproperly and coveredproperly with tapePatching on
KroneSHOULDNTbe loseAll the External Alarms which are not used must
be looped properly & if there isno space of looping then just
twist them together separately (Should beSoldered) & tape them
nicely (Dont Hang them) THANK YOU
