EXPERTS IN ULTRAVIOLET DISINFECTION · food and beverage brands and manufacturers world wide. DECHLORINATION High doses of UV light at >200nm provides a chemical-free solution to

Food & Beverage Collection ULTRAVIOLET DISINFECTION SYSTEMS

EXPERTS IN FOOD AND BEVERAGE WATER TREATMENT

EXPERTS IN DISINFECTIONULTRAVIOLET

UV SYSTEMS FOR FOOD & BEVERAGE As a market leading supplier to the food and beverage industry for over 30 years, atg Evoqua are proud to have one of the largest and most specialised UV ranges, that has been carefully designed and engineered to match the requirements of the global food and beverage industry.

From independent 3rd party validated UV systems for process water, to specialised systems for applications such as de-chlorination and liquid sugar treatment, worldwide atg Evoqua clients have benefited from the flexibility and tailored approach to UV design.

Unlike many manufacturers with a one design fits-all approach, atg Evoqua have designed and engineered five unique product ranges comprising over 40 UV systems to solve the most complex and critical challenges in the industry. With a large client base ranging Coca Cola to British Sugar, key experience of process applications and a strong commitment to R&D, atg Evoqua are the clear choice when guaranteed performance reliability and tailored engineering need to come as standard.

With a number of emerging pathogens now displaying increased resistance to chlorine disinfection, the food and beverage industry are tightening up their already stringent

“ONE OF THE LARGEST & MOST FLEXIBLE UV DISINFECTION PRODUCT RANGES

AVAILABLE IN THE FOOD & BEVERAGE INDUSTRY WORLDWIDE”

FOOD & BEVERAGE COLLECTION

safety and quality standards. Waterborne micro-organisms are responsible for adverse effects on colour, flavour, odour and shelf life of products, not forgetting the potential health risks to consumers. It is therefore, the fundamental objective of food and beverage manufacturers to eliminate micro-organisms from process water, product water and sugar solutions in order to overcome this problem.

atg Evoqua UV treatment eliminates all types of water-borne micro-organisms (bacteria, moulds, spores, viruses and yeasts), this is an established method of disinfecting drinking water throughout the world. As a chemical-free and low maintenance technology, UV disinfection is a proven solution for a range of process applications, from CIP rinsing to liquid sugar and is of great importance where chemicals cannot be used in the process due to the need to avoid changes in the organoleptic properties of end products.

Disinfection with UV light is a chemical-free method of ensuring that any micro-organisms found to be present in fluids are unable to replicate and thus remain inert. Correctly sized UV systems can also be used to de-chlorinate and de-ozonate process and make-up water.

www.atguv.com | T: +44(0) 1942 216 161 | [email protected] INDISINFECTIONULTRAVIOLET www.atguv.com | T: +44(0) 1942 216 161 | [email protected]

FOOD & BEVERAGE COLLECTION - APPLICATIONS

SOLUTION Mains Water De-Chlorination RO Membrane Protection Storage Tanks Product Water Process Water Wash Water Liquid Sugar /

SweetenersWastewater & Water-reuse De-Ozonation

SSL Range O

SX Range O O O O O O

UVM Range O O O

UVLA Range O O O O O O O

WF Range O O O O O O O

www.atguv.com | T: +44(0) 1942 216 161 | [email protected]

LIQUID SUGARYeasts and moulds are major contaminant in concrentratedliquid sugar solutions. atg Evoqua have designed a specific range of liquid sugar UV disinfection systems to deal with the high viscosities encountered in sugar solutions up to 67 brix. The SSL (sugar solution) range utilises the latest in thin-film quartz and UVC lamp technology, with specially designed UV chambers. The leading SSL System range has been adopted by leading food and beverage brands and manufacturers world wide.

DECHLORINATIONHigh doses of UV light at >200nm provides a chemical-free solution to alternative costly and energy heavy dechlorinating techniques of feed/process water for use in food and beverage production.

MAKE UP & PRODUCT WATEREffectively applied as a final treatment at point of use, installation can be on a recirculation loop or at strategic points feeding mixing vessels. UV systems can be fully automatic, which is particularly relevant when the water use is intermittent, such as a in a batch process.

PROCESS WATEREquipment such as sprayers and heat exchangers, which rely on recirculating water, will vastly benefit from water supplies purified by UV treatment. Final rinse water for RTE (Ready To Eat) products are also extensively disinfected using UV technology.

STORAGE TANKSStorage tanks are particularly susceptible to contamination and bacterial breeding. When installed on a re-circulation loop, UV disinfection ensures stored water remains in perfect condition by inhibiting bacterial growth.

RO MEMBRANE PROTECTIONUV disinfection is proven to protect RO membranes from bio fouling and can significantly increase membrane life by eliminating harmful bacteria from feed water.

KEY FEATURES

• Can improve the shelf life of products

• Chemical free and environmentally friendly

• Doesn’t affect the colour, pH or taste

• Effective against all known bacteria, moulds,

spores and viruses

• Effective against chlorine resistant organisms

such as Cryptosporidium and Giardia

• More cost effective than ozone disinfection

and pasteurisation

MAINS WATERTo protect against the risk of chlorine resistant pathogens, such as Cryptosporidium and Giardia in mains and borehole water, UV disinfection is a widely adopted disinfection barrier for process water used throughout the beverage industry.

BOTTLED WATEREven high-quality borehole and spring waters can contain natural flora and fauna. The only appropriate method of disinfection is by UV treatment. UV will vastly enhance shelf life, without affecting the natural taste or mineral balance.

BREWINGCutting of high-gravity brews poses risk of contamination by deaerated liquor, where disinfection of process water is required. UV is an effective and convenient technology as units function automatically. Additionally, CIP rinse systems usually rely on UV for non-chemical disinfection.

WASTEWATER & WATER RE-USEProcess plant effluents can be treated and re-used, reducing water consumption and ensuring all discharges meet with local environment regulations.

ENSURING A STERILE ENVIRONMENT IS MAINTAINED, WITHOUT AFFECTING THE TASTE

OF THE FINAL PRODUCT, UNLIKE ALTERNATIVE CHEMICAL TREATMENTS.

FOOD & BEVERAGE COLLECTION - SUGAR SYRUP RANGE

KEY FEATURES

SUGAR SYRUP RANGE The atg Evoqua Technology’s Sugar Syrup range has been specifically designed and developed for the treatment of liquid sugar solutions and liquid sweeteners. The market leading design provides an advanced, low maintenance disinfection solution that is both easy to install and simple to operate.

The Sugar Syrup UV ranges are proven to effectively protect against a range of micro-organisms, such as thermophilic bacteria in high viscosity liquids, including liquid sugar solutions up to 69 brix, with a UV Transmittance as low as 10-15%.

The Sugar Syrup range utilises the latest in advanced thin-film quartz and UVC lamp technology, with specially designed UV chambers to ensure an even UV dose distribution into the liquid sugar solution and high disinfection performance (typically 99.9% reduction in micro-organisms).

System features include sanitary finishes and connections, plus a range of control and instrumentation options, including MODBUS & PROFIBUS.

UV disinfection has many advantages over alternative methods and as a physical, chemical free technology. It does not introduce toxins or residual substances into either the ingredients or the manufacturing process. Importantly UV does not effect the chemical composition, taste, odour, texture or pH of food or beverage products.

The Sugar Syrup UV systems can be used either on a recirculation loop from the liquid sugar storage tanks or immediately prior to the point of use, ensuring incoming microbiological contaminants are destroyed and there is minimal chance of post-treatment contamination.

As liquid sugar solutions have a high density and low UV Transmittance, typically between 10 - 40% UVT, all atg Evoqua UV systems for liquid sugar disinfection utilise high intensity, medium pressure UV lamps and the unique thin-film quartz technology to ensure optimum disinfection performance.


UV SYSTEM CAPACITY

SSL RANGE 15% UVT 30% UVT 40%UVT DOSE*

SSL-25-4 3 m3/hr 7 m3/hr 8 m3/hr 50 mJ/cm2



• Chemical free, environmentaly friendly solution

• Does not introduce toxins or residues into the ingredient or manufacturing process

• Does not effect the chemical composition, taste, odour, texture or pH

• Effective against all known bacteria, moulds, spores nd viruses

• Fully automatic process and cannot be overdosed

• More cost effective than pasteurisation

• Proven solution for sugar solutions up to 69 Brix, at as low as 10% UVT

• Sugar Syrup range utilises the latest in advanced thin-film quartz and UVC lamp

technology

• Small installation footprint, easy to install and simple operate

*Minimum 50 mJ/cm2 wall dose

DS-015 / Rev 5 - 2019

KEY FOOTPRINT DIMENSIONSUV System SSL-25-4 SSL-73-4 SSL-273-4

Performance

Certification CE Marked / FDA Documentation Pack

UV Dose Range Minimum Wall Dose / Average UV Dose

Applications Liquid Sugar Solutions / Sweeteners / Very Low UVT% Applications

UV Lamps and Monitoring

Lamp Power 2.5 kW 7.3 kW 7.3 kW

Lamp Number 1 1 2

Lamp Life 9,000 Hours

Lamp Design Medium Pressure

UV Monitoring AT-463 (4-20 mA) - IP66 with High Temperature Adaptor

UV Chamber

Connection Size (mm/inch) DN80/3” DN80/3” DN80/3”

Connection Type BS4504 PN10 RF Flange

Design Pressure 10 Barg Design (15 Barg Test)

Material Construction 316L Stainless Steel

Internal / External finish 0.8 µm Ra / 0.8 µm Ra

Lamp Access Dual Ended Access

Quartz Type Thin-Film Technology - High Purity Quartz Sleeve

Mounting Feet

Wiper System N/A

Temperature Probe AT-487 (PT-100) - IP66

Vent & Drain Ports N/A

Ingress Protection IP66

Installation Horizontal

Chamber Options 0.4 µm Polish Upgrade / Electropolish Upgrade / Super Duplex 25% Chrome Steel / Connection Types

Spectra II - Local Control Cabinet

Design Epoxy Coated Mild Steel - IP54 Standard

Control Type Microprocessor

Interface Soft Touch Push Button With 4 Line Text Display / 7” Touch Screen HMI - Full Colour Display (Optional)

Communication Options Modbus / Data Stream (Other Fieldbus Options Available)

Lamp Power Supply Choke Electronic Ballast

Power Consumption 2,750 W 8,030 W 16,060 W

Mains Power 400 V (Other Voltages Available)

Power Requirements 3 Ph + N + E

Frequency 50 Hz (60 Hz Option)

Protection Door Locked Isolator, MCB & Earth Leakage Protection

Operating Temperature Max Working Ambient +45 oC

Operational Information Please See SPECTRA II Datasheet For Further Information & Upgrade Options

UV System SSL-25-4 SSL-73-4 SSL-273-4

Chamber Dimensions

A 628 mm 1005 mm Special

B 169 mm 167 mm Special

C 290 mm 670 mm Special

D 600 mm 975 mm Special

E 300 mm 300 mm Special

F 175 mm 175 mm Special

G 175 mm 175 mm Special

Dry Weight 30 kg 36 kg Special

Wet Weight 32 kg 37 kg Special

Spectra II - Dimensions

Width 740 mm 740 mm 740 mm

Height 760 mm 1300 mm 1300 mm

Depth 290 mm 660 mm 660 mm

Weight 55 kg 105 kg 130 kg

Standard Cable Length 5 metres

Max Cable Distance* 20 m 40 m 40 m

* For full dimensions, please see the specific GA drawing.


* It may be possible to extend the cable length beyond the figures given, if this is required please contact us for details.* SSL -273-4 comes with 1 panel + 2 chambers as standard

FOOD & BEVERAGE COLLECTION - SX RANGEFOOD & BEVERAGE COLLECTION - SX RANGE

SX RANGEThe SX series utilises the very latest in medium pressure UV lamp technology and flow efficient in-line chamber design. Offering increased treatment capacity and flexibility for the environmentally friendly process of UV disinfection, the SX series provides solutions for a range of food and beverage applications including: -

9 CIP (Clean In Place) Rinse Water 9 Cryptosporidium Protection 9 Mains Water Disinfection 9 Process Water 9 Product Water 9 RO Membrane Protection 9 Wash Water 9 Wastewater Discharges

Featuring both single lamp and multi-lamp configurations and using a range of medium pressure UV lamps, the specially designed in-line UV reactors provide optimum flow distribution and hydraulic performance.


Performance based on 95% UVT (T10), at end of lamp life RED - Independently 3rd Party Validated Performance, Using Bioessay Testing - US EPA UVDGM Validation

UV SYSTEM CAPACITY

SX RANGE 40 mJ/cm2 RED 120 mJ/cm2 RED

SX-225-8 380 m3/hr 95 m3/hr

SX-425-10 600 m3/hr 110 m3/hr

SX-635-16 1600 m3/hr 420 m3/hr

SX-850-20 3500 m3/hr 950 m3/hr

SX-1873-30 5500 m3/hr 1000 m3/hr

INDEPENDENT VALIDATION FOR GUARANTEED PERFORMANCETo ensure disinfection performance against harmful micro-organisms, including chlorine resistent pathogens such as Cryptosporidium and Giardia, the SX range has been independently 3rd party tested using the very latest in biometric testing protocols (USEPA UVDGM).

This validation of disinfection performance by independent experts is now a key requirement for many food and beverage manufacturers worldwide, who as part of the risk analysis have adopted municipal drinking water regulations that require all UV systems treating potable water to have undergone an approved 3rd party performance validation test.

KEY FEATURES




• Effective against all known bacteria, moulds, spores and viruses


• Small installation footprint, easy to install and simple operate

• Guaranteed performance of 3 (99.9%) to 5 (99.999%) log reductions of Cryptosporidium

• Validation certificates for UV doses of 10 mJ/cm2 RED to 120 mJ/cm2 RED

KEY FOOTPRINT DIMENSIONS


Design Epoxy Coated Mild Steel - IP54 Standard (304 & 316L Panel Enclosure Options Available)


Interface Soft Touch Push Button with 4 Line Text Display / 7” Touch Screen HMI - Full Colour Display (optional)

Communication Modbus / Data Stream (Other Fieldbus Options Available)


Power Consumption 1430 W 2860 W 5500 W 11000 W 23100 W

Mains Power 230 V (Other Voltages Available) 400 V (Other Voltages Available)

Power Requirements 1 Phase + Neutral + Earth 3 Phase + Neutral + Earth

Frequency 50 Hz (60 Hz Optional) 50 Hz / 60 Hz

Protection Door Locked Isolator , MCB & Earth Leakage Protection


Operational Information Please See SPECTRA II Datasheet for Further Information & Upgrade Options

FOOD & BEVERAGE COLLECTION - SX RANGE DS-038 / Rev 1

For full dimensions please see the specific GA drawing.

* It may be possible to extend the cable length beyond the figures given, if this is required please contact us for details.


Spectra II / Spectra II Touch - Local Control Cabinet



Interface Soft Touch Push Button with 4 Line Text Display / 7” Touch Screen HMI - Full Colour Display

Communication Modbus RTU / Data Stream (Other Fieldbus Options Available)


Power Consumption 5.500 W 11,000 W 23,100 W 44,000 W 66,000 W 144,540 W


Power Requirements 3 Phase + Neutral + Earth

Frequency 50 Hz (60 Hz Optional)

Protection Door Locked Isolator , MCB & Earth Leakage Protection


Operational Information SPECTRA II Spectra II Touch

UV System SX-225-8 SX-425-10 SX-635-16 SX-850-20 SX-1250-20 SX-1873-30

Chamber Dimensions

A 818 mm 818 mm 922 mm 1070 mm 1080 mm 1490 mm

B 559 mm 557 mm 608 mm 680 mm 695 mm 845 mm

C 400 mm 500 mm 600 mm 800 mm 800 mm 1340 mm

D 350 mm 350 mm 350 mm 450 mm 450 mm 650 mm

E 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm

F 204 mm 230 mm 290 mm 358 mm 358 mm 515 mm

G 170 mm 203 mm 290 mm 358 mm 358 mm 515 mm

Dry Weight 71 kg 98 kg 210 kg 391 kg 391 kg 905 kg

Wet Weight 93 kg 132 kg 292 kg 568 kg 568 kg 1605 kg

Panel Dimensions Spectra II Spectra II Touch

Width 740 mm 940 mm 740 mm 740 mm 1000 mm 2000 mm

Height 1000 mm 1400 mm 1300 mm 1600 mm 2000 mm 2000 mm

Depth 340 mm 340 mm 660 mm 660 mm 650 mm 650 mm

Weight 110 kg 250 kg 155 kg 200 kg 380 kg 840 kg


Max Cable Distance* 20 m 20 m 20 m 20 m 20 m 40 m

UV Chamber

Connection Size (mm/inch) DN100/4” DN100/4” DN200/8” DN250/10” DN400/16”

Connection Type BS4504 PN10 RF Flange (Other Options Available)



Internal / External Finish 0.8 µm Ra Internal / 1.6 µm Ra External

Lamp and Wiper Access Single Sided Access

Quartz Type High Purity Quartz Thimble

Mounting Feet (Optional)

Wiper System Automatic Wiper System (Optional)


Vent & Drain Ports Yes

Installation Horizontal or Vertical

Chamber Options 0.4 µm Ra Internal Polish Upgrade / Electropolish Upgrade / Super Duplex 25% Chrome Steel / Connection Types

UV Chamber

Connection Size (mm/inch) DN200/8” DN250/10” DN400/16” DN500/20” DN500/20” DN800/32”




Internal / External Finish 0.8 µm Ra Internal / 1.6 µm Ra

Lamp and Wiper Access Single Sided Access


Mounting Feet (Optional)

Wiper System Automatic Wiper System (Optional)



Installation Horizontal or Vertical (Lamps must be horizontal)

DS-0008 / Rev 5 - 2019



UV System SX-225-8 SX-425-10 SX-635-16 SX-850-20 SX-1250-20 SX-1873-30

Performance

3rd Party Validation USEPA Ultraviolet Disinfection Guidance Manual (UVDGM) 2006

Validated UVT% Window >58% >70% >70% >70% >43% >70%

Certification CE Marked


Lamp Power 2.5 kW 2.5 kW 3.5 kW 5.0 kW 5.0 kW 7.3 kW

Lamp Number 2 4 6 8 12 18


Lamp Design TWISTLOKTM Quick Release, Enhanced Safety - Medium Pressure

UV Monitoring Validated ÖNORM UV Monitor - AT-900 (calibrated) - IP66

Variable Power 100% Power to 50% Power (variable automatic dose pacing)

FOOD & BEVERAGE COLLECTION - WF RANGE

WF RANGE The new WF range is designed to be the most compact UV system on the market. Together with its hydraulically optimised UV chamber design and leading polychromatic lamp technology, the WF design is also one of the most efficient and best performing UV systems in its class.

Featuring 8 models in the range, in single lamp and twin lamp configurations, the WF series design for food and beverage applications provides an ‘ultra compact’ retrofit solution that will easily install into the tightest of water treatment plant rooms.

As standard, the WF range includes UV intensity monitoring, over temperature control, automatic quartz cleaning systems and enhanced safety quick release TwistlokTM UV Lamps, allowing the functionality and design of the WF range of UV systems to meet the expectations and requirements of food and beverage manufacturers worldwide.

Operators will also benefit from the inclusion of atg Evoqua’s premium SPECTRA II control system as standard, which includes a wide range of features such as data stream monitoring, process interlocks and programmable set points.

Treating flow rates from as little as 1 m3/hr to over 400 m3/hr, the WF range is perfectly suited to a range of food and beverage applications including: -

9 CIP (Clean In Place) Rinse Water 9 Mains Water Disinfection 9 Process Water 9 Product Water 9 RO Membrane Protection 9 Wash Water 9 Wastewater Discharges


UV SYSTEM CAPACITY

WF RANGE 30 mJ/cm2* 40 mJ/cm2*

WF-115-3 55 m3/hr 42 m3/hr

WF-115-4 60 m3/hr 48 m3/hr

WF-125-6 90 m3/hr 70 m3/hr

WF-215-6 160 m3/hr 125 m3/hr

WF-215-8 190 m3/hr 145 m3/hr

WF-225-8 245 m3/hr 190 m3/hr

WF-230-10 265 m3/hr 200 m3/hr

WF-430-12 565 m3/hr 420 m3/hr

Performance based on 95% UVT (T10), at end of lamp lifeMinimum 30 mJ/cm2 and 40 mJ/cm2 wall dose shown*

KEY FEATURES






• Ultra compact installation footprint, easy to install and simple operate

• Vertical or horizontal installation

• Very low maintainence

FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1DS-013 / Rev 5 - 2019

Why choose atg UV?

KEY FOOTPRINT DIMENSIONSUV System WF-115-3 WF-115-4 WF-125-6 WF-215-6 WF-215-8 WF-225-8 WF-230-10 WF-430-12

Performance


UV Lamps and MonitoringLamp Power Range kW 0.75 - 1.5 0.75 - 1.5 1.25 - 2.5 0.75 - 1.5 0.75 - 1.5 1.25 - 2.5 1.5 - 3.0 1.5 - 3.0

Lamp Number 1 1 1 2 2 2 2 4



UV Monitoring AT-463 (4-20 mA) IP66 (AT-900 Optional)

Variable Power 100% to 50% Power (Automatic Dose Pacing)

UV Chamber

Connection Size (mm/inch) DN 80/3” DN 100/4” DN 150/6" DN 150/6" DN 200/8" DN 200/8” DN 250/10" DN 300/12"




Internal / External Finish Electropolished

Lamp and Wiper Access Single Ended Access

Quartz Type High Purity Quartz Sleeves

Mounting Fixed Brackets

Wiper System Manual Wiper System (Optional) / Automatic Wiper System (optional)




Installation Horizontal or Vertical (Lamps must be Horizontal)

Chamber Options 0.4 Ra & 0.8 Ra Internal Polish Upgrade / Super Duplex 25% Chrome Steel / Connection Types / Sample Tap / Level Switch / Bleed Solenoid

UV System WF-115-3 WF115-4 WF-125-6 WF-215-6 WF-215-8 WF-225-8 WF-230-10 WF-430-12

Chamber Dimensions

A 520 mm 520 mm 635 mm 635 mm 635 mm 635 mm 795 mm 795 mm

B 158 mm 158 mm 215 mm 215 mm 215 mm 215 mm 305 mm 305 mm

C 362 mm 362 mm 420 mm 420 mm 420 mm 420 mm 490 mm 490 mm

D 370 mm 370 mm 485 mm 485 mm 485 mm 485 mm 625 mm 625 mm

E 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm

F 231 mm 231 mm 292 mm 292 mm 292 mm 292 mm 321 mm 346 mm

G 120 mm 120 mm 180 mm 180 mm 180 mm 180 mm 233 mm 258 mm

H 160 mm 160 mm 180 mm 180 mm 180 mm 180 mm 190 mm 190 mm

J 275 mm 275 mm 390 mm 390 mm 390 mm 390 mm 560 mm 560 mm

K 315 mm 315 mm 430 mm 430 mm 430 mm 430 mm 610 mm 610 mm

L 80 mm 80 mm 80 mm 80 mm 80 mm 80 mm 140 mm 140 mm

M 120 mm 120 mm 120 mm 120 mm 120 mm 120 mm 180 mm 180 m

Dry Weight 27 kg 26 kg 57 kg 57 kg 53 kg 53 kg 80 kg 90 kg

Wet Weight 30 kg 29 kg 67 kg 66 kg 62 kg 62 kg 98 kg 110 kg

Spectra II - DimensionsWidth 740 mm 740 mm 740 mm 740 mm 740 mm 740 mm 740 mm 940 mm

Height 600 mm 600 mm 760 mm 1000 mm 1000 mm 1000 mm 1000 mm 1400 mm

Depth 250 mm 250 mm 290 mm 340 mm 340 mm 340 mm 340 mm 340 mm

Weight 55 kg 55 kg 60 kg 75 kg 75 kg 75kg 130 kg 250 kg

Cable Length 20 m



Design Epoxy Coated Mild steel - IP54 Standard


Interface Soft Touch Push Button with 4 Line Text Display / 7” Touch Screen HMI - Full Colour Display (Optional)

Communication Modbus / Data Stream (other fieldbus options available)

Lamp Power Supply Choke

Power Consumption 1650 W 2750 W 3300 W 5500 W 6600 W 13200 W

Mains Power 230 V(Others Available)

400 V(Others Available)



Power Requirements 1Ph + N + E 2 Ph + N + E 1 Ph + N + E 3 Ph + N + E

Frequency 50 Hz (60 Hz Optional)



Operational Information Please See SPECTRA II Data sheet (Upgrade to Spectra II Touch Optional)

FOOD & BEVERAGE COLLECTION - UVM RANGEFOOD & BEVERAGE COLLECTION - UVM RANGEFOOD & BEVERAGE COLLECTION - UVM RANGE - OZONE DESTRUCTION & DE-CHLORINATION

www.atguv.com | T: +44(0) 1942 216 161 | [email protected] INDISINFECTIONULTRAVIOLET

Mechanism of UV for De-Chlorination: -Chlorine gas dissolves in water to form hydrochloric acid and hypochlorous acid. HOCl and OCl- are the dominant forms of chlorine in aqueous solution at a pH of 5 – 9. Both these chemical species absorb UV within a wavelength range of 250 - 350 nm with the HOCl peak at 292 nm and ClO- between 270 and 310 nm. This absorption characteristic is such that medium pressure lamps have a distinct advantage over low pressure lamps. Photolysis of HOCl and OCl- proceeds as follows:

The hydroxyl radical (•OH) reacts with dissolved organic matter (DOM), and the chlorine radical (Cl•) is reduced to the chloride ion by DOM. The UV dose required is at least a magnitude higher than that required for UV disinfection.

KEY FEATURES

• Chemical free alternative for removing unwanted organic substances from process water

• Does not effect the chemical composition, odour, pH, taste or texture


• Enviromental friendly solution

• Fully automatic proces and cannot be overdosed

• Proven and widely used technology for ozone destruction and de-chlorination

• Ultra compact installation footprint, easy to install and simple to operate

• Very low maintenance

OZONE DESTRUCTIONOzone is also a very powerful and effective oxidizing agent, mainly used to degrade organic contaminants. The same chemical properties that allow ozone to react with organic material give it the ability to react with organic material within the human body and potentially cause harmful health consequences. Breakdown of residual ozone is therefore essential before the ozonated water can be used.

Mechanism of UV for Ozone Destruction: -The mechanism for removing ozone is through UV energy severing one of the oxygen bonds in an ozone molecule. Ozone strongly absorbs UV in the 210 - 300 nm range. As a result of this reaction, each ozone molecule is converted into one oxygen radical and one oxygen molecule. Free oxygen radicals will then combine with each other to form oxygen molecules.

Although ozone is readily destroyed by UV, it requires a higher UV dose than used for disinfection (inactivation of micro-organisms) – approximately three to four times the UV disinfection dose is required.

DE-CHLORINATION USING UV SYSTEMSDe-chlorination by treatment with medium pressure UV avoids all the pitfalls associated with both sodium meta-bisulphite and GAC. At high doses, UV is very effective at removing free chlorine from water. Other benefits of using UV for this purpose are:-• It eliminates labour and the safety hazard of mixing

sodium metabisulphate• It eliminates the risk of introducing microorganisms

onto reverse osmosis membranes (via sodium metabisulphite injection)

• The water receives a high UV disinfection dose• There is a degree of TOC destruction• There is an overall improved water quality at point-

of-use

UVM RANGEThe UVM range provides an advanvced solution for the application of photocatalytic applications in the food and beverage industry including; Ozone Destruction, De-chlorination and TOC reduction.

Using ultra-high power, polychromatic medium pressure lamp technology in specially engineered UV reactors, the UVM range is designed to reliably deliver the high power density and increased UV doses required to initiate photocatalytic changes to the water. In order to break down and remove unwanted

and hazardous substances from ingredients used in food, beverages and pharmaceuticals that could effect the taste, texture, PH, colour or shelf life of a product.

Featuring 5 UV systems in the UVM range, with single lamp (1) and multi-lamp (2 - 6) lamp configurations, the UVM range provides one of the most powerful and flexible photocatalytic UV treatment solutions available in the food and beverage market worldwide.



UV System UVM-25-4 UVM-25-6 UVM-73-4 UVM-260-8 UVM-460-10 UVM-660-10 UVM-860-12

Performance

Validation N/A



Lamp Power 2.5 kW 2.5 kW 7.3 kW 6.0 kW 6.0 kW 6.0 kW 6.0 kW

Lamp Number 1 1 1 2 4 6 8



Standard UV Monitoring AT-463 (4-20 mA) - IP66

Variable Power 100% Power to 50% Power (Variable Automatic Dose Pacing)

UV Chamber

Connection Size (mm/inch) DN80/3” DN100/4” DN80/3” DN150/6” DN200/8” DN200/8” DN250/10”




Internal / External Finish 1.6 µm Ra / 1.6 µm Ra

Lamp and Wiper Access Dual Ended Single Ended Single Ended Single Ended Single Ended Single Ended Single Ended


Mounting Feet

Wiper System Manual Wiper System (Optional for 1 lamp systems) / Automatic Wiper System (Optional)




Installation Horizontal

Chamber Options 0.4 µm & 0.8 Ra Internal Polish Upgrade / Electropolish Upgrade / Super Duplex 25% Chrome Steel / Connection Types




Interface Soft Touch Push Button with Simple Text display / 7” Touch Screen HMI - Full Colour Display (optional)

Communication Modbus / Data Stream (Other Fieldbus Options Available)


Power Consumption 2,750 W 2,750 W 8,030 W 13,200 W 24,400 W 3,600 W 52,800 W



Frequency 50 Hz (60 Hz Optional) 50 Hz / 60 Hz


Operating Temperature Max Working Ambient+45 oC

Operational Information Please see SPECTRA II Data sheet (Upgrade to Spectra II Touch Optional)

UV System UVM-25-4 UVM-25-6 UVM-73-4 UVM-260-8 UVM-460-10 UVM-660-10 UVM-860-12

Chamber Dimensions

A 1043 mm 872 mm 1643 mm 1211 mm 1211 mm 1211 mm 1226 mm

B 289 mm 453 mm 289 mm 480 mm 505 mm 505 mm 550 mm

C 320 mm 280 mm 920 mm 560 mm 510 mm 510 mm 450 mm

D 500 mm 500 mm 1100 mm 700 mm 700 mm 700 mm 700 mm

E 250 mm 250 mm 1200 mm 250 mm 250 mm 250 mm 250 mm

F 175 mm 225 mm 175 mm 250 mm 275 mm 275 mm 325 mm

G 175 mm 225 mm 175 mm 250 mm 275 mm 275 mm 325 mm

Dry Weight 30 kg 45 kg 36 kg 78 kg 108 kg 110 kg 161 kg

Wet Weight 35 kg 56 kg 45 kg 111 kg 159 kg 157 kg 233 kg


Width 740 mm 740 mm 740 mm 740 mm 740 mm 740 mm 740 mm

Height 760 mm 760 mm 1300 mm 1300 mm 1300 mm 1600 mm 1600 mm

Depth 290 mm 290 mm 660 mm 660 mm 660 mm 660 mm 550 mm

Weight 55 kg 55 kg 105 kg 110 kg 134 kg 160 kg 180 kg

Standard Cable Length 5 m

Max Cable Distance 20 m 20 m 40 m 20 m 20 m 20 m 20 m


* It may be possible to extend the cable length beyond the figures given, if this is required please contact us for details.

FOOD & BEVERAGE COLLECTION - UVLA RANGE

UVLA RANGE The UVLA series offers a range of high quality, reliable single and multi-lamp UV disinfection systems, utilising the very latest in monochromatic amalgam UV lamp technology.

Featuring traditional, axial style UV chambers and a range of market leading design features such as UV intensity monitoring, over temperature protection and process interlocks, the UVLA range provides a cost effective, premium solution for the environmentally friendly process of UV disinfection.

The UVLA series offers solutions for a vast range of water treatment applications, including: mains water, process water, cooling loops, water features, potable drinking water, food and beverages and wastewater.

Featuring 10 UV systems in the range, with configurations of 1 to 4 lamps, customised chamber designs, selectable instrumentation options and a choice of 3 local control panels, the UVLA series provides one of the most flexible and cost effective solutions available in the food and beverage industry.

Performance Advantages:- 9 120 Watt, 200 Watt, 325 Watt UV lamps 9 ATEX hazardous area versions available 9 Capacities from 0.1 m3/hr - 2,000 m3/hr 9 Effective for a large range of applications 9 Greater than 12,000 hour lamp life 9 Single and multi-lamp configurations 9 Traditional U and S shape UV chamber designs 9 WRAS Approval and CE Marked

Operational Benefits:- 9 Closed system design installs directly into the pipe work 9 Dry UV monitors and temperature probes 9 Easy to operate with no specialist training required 9 High efficiency amalgam UV lamps and easy to install 9 Horizontal and vertical installation options 9 Multiple flange size, type and mounting options 9 Quick release enhanced safety ‘Twistlok’ lamps 9 Robust, chemical free manual or automatic wiper system 9 Simple and cost effective to run and maintain 9 Single sided maintenance / access


UV SYSTEM CAPACITY

UVLA RANGE 30 mJ/cm2 40 mJ/cm2

UVLA-120-4 7 m3/hr 5 m3/hr

UVLA-200-4 13 m3/hr 9 m3/hr

UVLA-340-4 22 m3/hr 16 m3/hr

UVLA-200-6 19 m3/hr 14 m3/hr

UVLA-340-6 30 m3/hr 22 m3/hr

UVLA-200-8 22 m3/hr 17 m3/hr

UVLA-340-8 35 m3/hr 26 m3/hr

UVLA-2200-6 30 m3/hr 23 m3/hr

UVLA-3200-8 60 m3/hr 44 m3/hr

UVLA-4200-8 85 m3/hr 63 m3/hr

KEY FEATURES

• Chemical free, environmentally friendly solution





• Ultra compact installation footprint, easy to install and simple operate

• Vertical or horizontal installation

• Very low maintenance

Performance based on 95% UVT (T10), at end of usable lamp lifeMinimum 30 mJ/cm2 and 40 mJ/cm2 wall dose shown*



UV System UVLA-120-4 UVLA-200-4 UVLA-340-4 UVLA-200-6 UVLA-340-6 UVLA-200-8 UVLA-340-8

Chamber Dimensions

A 1034 mm* 1311 mm* 1734 mm* 1536 mm 1959 mm 1534 mm 1957 mm



D 960 mm 1240 mm 1650mm 1297 mm 1720 mm 1297 mm 1720 mm

E 250 mm* 250 mm* 250 mm* 250 mm 250 mm 250 mm 250 mm





Synergy 2 - Dimensions

Width 425 mm

Height 275 mm

Depth 167 mm

Weight 9 kg


Maximum Cable Distance Other Cable Lengths Available On Request

UV lamps and monitoring

Lamp Power 120 W 200 W 325 W 200 W 325 W 200 W 325 W


Lamp Life Greater Than 12,000 Hours

Lamp Design TWISTLOK PLUSTM Quick Release, Enhanced Safety - Low Pressure Amalgam

UV Monitoring AT605 - IP66 (Optional) / AT-463 (4-20 mA) - IP66 (Optional) / AT-900 Validated ÖNORM - IP66 (Optional) (Synergy 3 Required)


Performance

Certification WRAS Appoved, CE Marked (UVLA-200-4 validated to USEPA UVDGM 2006)


* Dimension is increased if a wiper is fitted

FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVLA RANGE Rev 1



Chamber Dimensions

A 1034 mm* 1311 mm* 1734 mm* 1536 mm 1959 mm 1534 mm 1957 mm



D 960 mm 1240 mm 1650mm 1297 mm 1720 mm 1297 mm 1720 mm

E 250 mm* 250 mm* 250 mm* 250 mm 250 mm 250 mm 250 mm






Width 600 mm

Height 600 mm

Depth 210 mm

Weight 25 kg


Maximum Cable Distance 10 m 10 m 10 m 10 m 10 m 10 m 10 m


Lamp Power 120 W 200 W 325 W 200 W 325 W 200 W 325 W



Lamp Design TWISTLOK PLUSTM Quick Release, Enhanced Safety - Low Pressure Amalgam

UV Monitoring AT605 - IP66 (Optional) / AT-463 (4-20 mA) - IP66 (Optional) / AT-900 Validated ÖNORM - IP66 (Optional) (Synergy 3 Required)

UV Chamber

Connection Size (mm/inch) DN50/2” DN50/2” DN50/2” DN80/3” DN80/3” DN80/3” DN80/3”


Design Pressure 10 Barg Design (15 Barg test)


Internal / External finish 1.6 µm Ra / 1.6 µm Ra

Standard Body Design Open Access Chamber

Mounting Adjustable PVC Pipe Clips

Lamp and Wiper Access Dual Ended Dual Ended Dual Ended Single Ended Single Ended Single Ended Single Ended

Quartz Type High Purity Quartz Sleeve

Wiper System Manual Wiper System (Optional) / Automatic Wiper System (Optional)

Temperature Probe AT-487 (PT-100) - IP66 (Optional)

Vent & Drain Port Yes


Installation Horizontal or Vertical Horizontal Horizontal or Vertical Horizontal Horizontal or

Vertical Horizontal

Chamber Options0.4 µm and 0.8 µm Ra Internal Polish Upgrade / Electropolish Upgrade /

Super Duplex 25% Chrome Steel / Tri-Clamp Connections


Lamp Power Supply High Frequency Electronic Ballast

Power Consumption 132 W 220 W 358 W 220 W 358 W 220 W 358 W

Mains Power 230 V


Frequency 50 Hz / 60 Hz


Operational Information Spectra II (Spectra II Touch Optional)


Performance

Certification WRAS Appoved, CE Marked (UVLA-200-4 validated to USEPA UVDGM 2006)


* Dimension is increased if a wiper is fitted




UV Monitoring & Temperature Probe AT-463 UV Monitoring AT-900 UV Monitor

SPECTRA II Included Costed Option

FOOD & BEVERAGE COLLECTION - UVLA RANGE DS-004 / Rev 5 - 2019



Lamp Power 200 W 200 W 200 W 325 W 325 W 325 W 325 W 325 W 325 W

Lamp Number 2 3 4 3 4 6 6 8 8


Lamp Design TWISTLOK PLUSTM Quick Release, Enhanced Safety - Low Pressure High Output Amalgam

UV Monitoring AT605 - IP66 (optional) / AT-463 - 4-20 mA - IP66 (optional) / AT-900 Validated ÖNORM - IP66 (optional)

UV Chamber

Connection Size (mm/inch) DN100/4” DN150/6” DN150/6” DN150/6” DN150/6” DN150/6” DN200/8” DN200/8” DN250/10”




Internal / External Finish 1.6 µm Ra / 1.6 µm Ra

Standard Body Design Open Access Chamber

Mounting Adjustable PVC Pipe Clips Feet

Lamp and Wiper Access Single Ended Access

Quartz Type High Purity Quartz Sleeve

Wiper System Automatic Wiper System (optional)


Vent & Drain Port Yes


Installation Horizontal or Vertical Horizontal

Chamber Options0.4 µm and 0.8 µm Ra Internal Polish Upgrade / Electropolish Upgrade /

Super Duplex 25% Chrome Steel / Tri-Clamp Connections


Lamp Power Supply High Frequency Electronic Ballast

Power Consumption 440 W 660 W 880 W 1,072 W 1,430 W 2,145 W 2,145 W 2,860 W 2,860 W

Mains Power 230 V


Frequency 50 Hz / 60 Hz


Operational Information Spectra II (Spectra II Touch Optional)

UV System UVLA 2200-6

UVLA 3200-8

UVLA 4200-8

UVLA 3340-8

UVLA 4340-8

UVLA 6340-8

UVLA 6340-10

UVLA 8340-10

UVLA 8340-12

Chamber Dimensions

A 1536 mm 1534 mm 1534 mm 1957 mm 1957 mm 1957 mm 1955 mm 1955 mm 1966 mm

B 453 mm 481 mm 481 mm 478 mm 478 mm 478 mm 506 mm 506 mm 552 mm

C 930 mm 870 mm 870 mm 1300 mm 1300 mm 1300 mm 1240 mm 1240 mm 1170 mm

D 1297 mm 1297 mm 1297 mm 1720 mm 1720 mm 1720 mm 1720 mm 1720 mm 1720 mm

E 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm

F 225 mm 250 mm 250 mm 250 mm 250 mm 250 mm 275 mm 275 mm 325 mm

G 147 mm 177 mm 177 mm 177 mm 177 mm 177 mm 275 mm 275 mm 325 mm

Dry Weight 52 kg 79 kg 79 kg 89 kg 89 kg 91 kg 125 kg 126 kg 184 kg

Wet Weight 76 kg 122 kg 122 kg 146 kg 146 kg 145 kg 214 kg 213 kg 314 kg


Width 600 mm 600 mm 600 mm 600 mm 600 mm 800 mm 800 mm 800 mm 800 mm

Height 600 mm 760 mm 760 mm 760 mm 760 mm 760 mm 760 mm 760 mm 760 mm

Depth 210 mm 250 mm 250 mm 250 mm 250 mm 290 mm 290 mm 290 mm 290 mm

Weight 27 kg 31 kg 32 kg 31kg 32 kg 38 kg 38 kg 40 kg 40 kg


Maximum Cable Distance 10 m

UV System UVLA 2200-6

UVLA 3200-8

UVLA 4200-8

UVLA 3340-8

UVLA 4340-8

UVLA 6340-8

UVLA 6340-10

UVLA 8340-10

UVLA 8340-12

Performance

Certification WRAS Appoved, CE Marked




UV Monitoring & Temperature Probe AT-463 UV Monitoring AT-900 UV Monitor AT-487 TEMPERATURE PROBE

SPECTRA II Included - Included

SPECTRA II Touch Included Costed Option Included


FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVLA RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1FOOD & BEVERAGE COLLECTION - UVM RANGE Rev 1EXPERTS IN UV TREATMENT

WHY CHOOSE ATG EVOQUA?

• Dedicated, UK based after sales and technical support team

• Designed and manufactured in the UK

• Established in 1985 with over 30 years of experience in water treatment applications

• Independently owned, specialist manufacturer of UV disinfection systems

• ISO 9001 accredited

• One of the largest range of low and medium pressure UV systems available within the market

• Passion for customer service, innovation and quality

• Worldwide distribution and service network

UV SYSTEM DESIGN & QUALITYatg Evoqua are experts in the application of Ultraviolet light, offering both medium pressure and low pressure amalgam lamp technologies. This allows for high quality, cost efficient solutions for a variety of applications.

Flexible designs ensure atg Evoqua can provide advanced technology solutions for both new installations and retrofits of existing units, in a range of difficult and challenging environments. With a vast product range, which caters for a variety of applications, from only a few m3/hr to full scale water treatment works treating in excess of over 2500 m3/hr in a single compact system, atg Evoqua can provide effective solutions for almost any specification.

In addition to our standard products, atg Evoqua can offer Untied States Environmental Protection Agency, Ultraviolet Disinfection Guidance Manual (US EPA UVDGM) Validated systems. The US EPA method is one of the most modern and rigorous testing regimes available for UV systems, allowing for flexible operation of the Validated UV equipment. In addition, atg Evoqua utilise advanced 3D CAD and CFD model production to aid Ultraviolet chamber designs and lamp orientation, ensuring our units achieve optimum performance.

atg Evoqua’s attitude to design and manufacture is driven by a ‘quality first’ approach. As an ISO 9001 company and world market leader, atg Evoqua have a developed a reputation worldwide for quality and reliability. Our dedication to research and developments ensures atg Evoqua’s systems use the very latest in break through modern technology and process understanding to provide world class, innovative water treatment solutions to clients both big and small.

Our skilled team of engineers ensure that every system designed meets the most stringent standards set by the Ultraviolet industry. From industry specified materials and large flow volumes, to units designed for restricted space and operation within hazardous environments, atg Evoqua can design, manufacture and install bespoke site-specific units to meet almost any requirement.

In addition to the individual design and engineering standards of our clients, atg Evoqua’s design, testing and manufacturing experience for UV systems includes: US EPA UVDGM 2006, FDA, NORSOK, NiPH, NVI, GOST, NSF, WRAS, DWI, WIMES and IMO design standards.

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LISTENING TO &WORKING WITH

atg EvoquaGenesis HouseRichmond Hill

WiganWN5 8AA

UK

tel: +44(0)1942 216161 online: www.atguv.com email: [email protected]

CONTACT US TODAY

OUR CUSTOMERS FOR OVER 30 YEARS

Rev 5EXPERTS IN FOOD & BEVERAGE WATER TREATMENT

Documents

EXPERTS IN ULTRAVIOLET DISINFECTION · food and beverage brands and manufacturers world wide. DECHLORINATION High doses of UV light at >200nm provides a chemical-free solution to