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part of Aker © 2008 Aker Solutions Experiences with the use of RFID in Aker Offshore Partner CIAM Seminar Kverneland 21.sept.2010 Kjell Jarle Sandve, IM Project Manager

Experiences with the use of RFID in Aker Offshore Partner and events/Experiences with... · Experiences with the use of RFID in Aker Offshore Partner ... MIPS Mobile phase II in all

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Page 1: Experiences with the use of RFID in Aker Offshore Partner and events/Experiences with... · Experiences with the use of RFID in Aker Offshore Partner ... MIPS Mobile phase II in all

part of Aker

© 2008 Aker Solutions

Experiences with the use of RFID in Aker Offshore Partner

CIAM Seminar Kverneland 21.sept.2010Kjell Jarle Sandve, IM Project Manager

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© 2008 Aker Solutions part of AkerSlide 2

1. Who we are and what we do2. Barcode and RFID solutions in general3. Mobile solutions in Aker Solutions4. PDA/RFID pilot AOP Hinna5. MIPS Mobile Aker Stord/BP hook up project6. Summary

Content

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© 2008 Aker Solutions part of AkerSlide 3

Who we are and what we doAker SolutionsJune 2010

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© 2008 Aker Solutions part of AkerSlide 4June 2010

Who we are and what we do

Slide 4

Where we are

Only key locations marked

AberdeenÅgotnesArendalArkhangelskBakuBarcelonaBatamBeijingBergenBrisbaneCalgaryCanonsburgCharlestonCopenhagenCuritibaDhahranDubai

DurbanEgersundErkelenzHortenHoustonKakinadaKölnKrakowKristiansandKristiansundKuala LumpurKyungnamLagosLinzLouisvilleLuandaMacae

MelbourneMobileMoscowMossMumbaiMuscatOsloParisPerth PorsgrunnPunePusanRaesfeldRio de JaneiroSantiagoSeoulShanghai

SolentSt JohnStavangerStjørdal StocktonStord TokyoTorontoTranbyTucsonUlvilaVancouver VerdalWarringtonZoetermeer

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© 2008 Aker Solutions part of AkerSlide 5

Barcode and RFID solutions in general

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© 2008 Aker Solutions part of AkerSlide 6

The technology basics

■ Barcodes■ Radio-Frequency Identification■ PDA – Personal Digital Assistant

● A personal digital assistant (PDA) is a handheld computer,.

■ Mobile ICT● Mobile information and communication technology such as PDA’s, WLAN,

GPRS and similar media comprises mobile ICT. Keywords are online, real-time and availability

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© 2008 Aker Solutions part of AkerSlide 7

RFID fundamentals - Tag FrequencyThere are a number of RF ranges for tags, including: 100-140 kHz, 13.56 MHz, 862-928 MHz, 2.45 GHz– each have very specific market applicability

Frequency Capabilities

125 kHz

Read Range - shortGood Penetration in Moist EnvironmentsSlow Data Range

13.56 Mhz

Read Range up to 3'Good Penetration in Moist Environments

869, 902-928 MHz Read Ranges up to 15'Fast Data Rates

2.45 GHz Read Range up to 3'

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© 2008 Aker Solutions part of AkerSlide 8

Exampel LF RFID tags

LF tags in use at Hinna

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© 2008 Aker Solutions part of AkerSlide 9

Typical RFID and barcode system

WLAN/GPRS

Network

domain

WAN/LAN

Middleware

domain

Tag and device

domain

Business

application

domain

ERP system

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© 2008 Aker Solutions part of AkerSlide 10

OLF Guideline No.112: Deployment of RFID in the oil and gas industry

Deployment of RFID on the

NCS for the domains:

Personnel Containers Drill strings Mobile equipment Fixed equipment

The guideline is based on

ISO standardsThe Guideline is available at:http://www.olf.no/guidelines/112-olf-guideline-for-deployment-of-radio-freqency-

identification-rfid-in-the-oil-and-gas-industry-article19582-301.html

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© 2008 Aker Solutions part of AkerSlide 11

Mobile solutions inAker Solutions, ED&S

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© 2008 Aker Solutions part of AkerSlide 12to edit this text Slide 12

PHASE 2

ABS Mobility Strategy

MIPS Mobile phase I Mobility Platform

Complete tracking of personnel and material

Transport &LogisticsSystem

PHASE 1 PHASE 3

2009- 2010Q3/08-Q1/09 2010 ->Warehouse operators

Realtime data

Material tracking

Transport operators

Track & trace

Transport planning

RFID

All operators gone mobile

Mobility solutions implemented in all diciplinesMIPS Mobile phase II

Transport & Logistics

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© 2008 Aker Solutions part of AkerSlide 13

MobileDevices

PD

A/S

martP

hone

Tablet PC

/Ultra lite

PC

/Laptop

SoftwareIntegration layer (SOA)

SQ

L-Server

SA

P

OR

AC

LE

MO

VE

X

FRA

ME

S

Other 3rd party

Administrative/ Management

Deploym

ent

Authentication (A

D)

Data E

ncryption

Help D

esk / Logging

Data m

anager

MOBILITY PLATFORM

RFID

Bar codes

Cam

era

GP

S

GP

RS

/CD

MA

WLA

N/LA

N

SATE

LITE

BLU

ETO

OTH

PD

A Application

Developer A

pplication

Managem

ent Console

HWIntegration Connectivity

Application

Interface

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© 2008 Aker Solutions part of AkerSlide 14to edit this text Slide 14

Mobile Platform – new business opportunities

■ New technology – increased business values● Business critical software real-time available on mobile wireless

devices● Focus on usabillity● Reduce need of manual input● Optimized Work Processes – reduced time used● Quality improvement

Mobile Platform

MC / Com Prefabrication Installation

E&P Warehouse Transport Logistics

Tools & Service

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© 2008 Aker Solutions part of AkerSlide 15to edit this text Slide 15Mobile Business 2008 Slide 15

PDA – Development = User experience

•Start with the user•Rough environment- no stylus•Intuitive interaction/navigation•Reduce need of manual input•Content on a ”need to know basis”•Functionality on a ”need to know basis”•Simplify ”back-end” functionality

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© 2008 Aker Solutions part of AkerSlide 16

Hinna pilot

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© 2008 Aker Solutions part of AkerSlide 17

The project which started in 2005 was organised in two phases

MIPS implemented for Hinna Utstyrsbase

Phase 2Phase 1

2002 2003 2005 2006 2007 2008

Handheld terminals (Minec) implemented,based on Dolphin

PDA project starts

Cooperation with ABS regarding PDA and software management

PDA scanning phase 1 implemented

PDA two-way communication for MIPS tested and implemented

• Handheld solution - new functionality and adaptive interface

• Possibility handheld solution offshore• Start using handheld solution at

Prefab• Improved functionality and extended

use at Direct material• Expected improved stability at Indirect

material

• Online communication between MIPS and PDA

• Improved functionality and extended use onshore and offshore

Source: Presentation for AKMH.ppt

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© 2008 Aker Solutions part of AkerSlide 18

Enterprise & Business

Application Domain

Middleware Domain

(Business Process / Integration)

Network / Connectivity

Domain

Device and Front-end Domain

Technical solution – PDA project HinnaSystems Management Domain

Object Directory Domain MIPS master for objects

Docking stations(LAN)

Real time (WLAN)

Tempus ftp server – possible to download new client SW

Tagged Object Domain

RFID – LF tags (125 kHz)

Bar codesStandard Code 39 Standard Code 128 (cable drums)

RFID reader

Bar code reader

.Net runtime miljø (WM 4.2)

Drivers

(Bar Code / RFID)

MIPS PDA Client

File Store (Log files)

Sql Server

MS Web Server

- Web Services

- Interface tables (function call and parameters/data)

Communication (Web Services/ActiveSync

4.2)

PSC Falcon 4220

Security Domain (WLAN - MAC access, data encrypted, X.509/SSL connection, user/password, PDA ID authentication)

Security SSL and data compression

Web Services

MIPS

-PDA user auth./admin

-PDA auth.

-Master RFID

- Interface tables

Nomadix

MAC authentication

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© 2008 Aker Solutions part of AkerSlide 19

PDA use in value chain

MRR

PDA

Withdrawal MMTMMTPO

PDA PDA PDA PDA

Procurement Warehouse Installationsite

Supplier Fabricationsite

Warehouse/ Base

•Final MRR•Drum reg. •Withdrawal

•Picking list•Return•Drum withdrawal•Transfer•Inventory count

•Object status•Weld VT•Weld NDT

•Consignment•MMT•Object status•Return•Tool status•Requisition

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© 2008 Aker Solutions part of AkerSlide 20

1.3.1 TellingFremgangsmetode for telling:1. Velg 1. Warehouse2. Velg 1.3 lagertransaksjoner3. Velg 1.3.1 Telling4. Scan lokasjon og trykk på artikkel. (Kan og

scanne artikkel direkte)5. Velg artikkel og trykk velg6. Viser artikkel og kvantum

- Rett kvantum trykk påregistrer. Gå til bilde 8

- Endre kvantum klikk felt forkvantum å gå til bilde 7

7. Trykk Clr. Legg deretter inn rett kvantum og trykk Ent.

8. Bekreft, trykk Yes.9. Trykk Yes for å registrere data10. Trykk ok. Går til bilde 3

1 2 3

456

7 8 9 10

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part of Aker

© 2008 Aker Solutions

MIPS Mobile Solutions Aker Stord/ AOP

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© 2008 Aker Solutions part of AkerSlide 22

MIPS Mobile Phase 1 Aker Stord (in production at AST, AOP Hinna, Heerema, Bifab)

MIPSklient

Filter

MRR

MobileServerMIPS

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© 2008 Aker Solutions part of AkerSlide 23to edit this text

Slide 23

WarehousePrefab. site

Object status – real time tracking of objects

SENT TO WAREHOUSE

Base site Installation

RECEIVED WAREHOUSEINTERNAL TRANSFERSENT TO BASE SITERECEIVED BASE SITEINTERNAL TRANSFERSENT TO INSTALLATION RECEIVED INSTALLATIONINSTALLED

MIPSklient

OBJECT STATUS

Out in the field

In office

+O84392

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© 2008 Aker Solutions part of AkerSlide 24

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© 2008 Aker Solutions part of AkerSlide 25

Artikkel Mottak – Første artikkel

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part of Aker

© 2008 Aker Solutions

MIPS Mobile implementation for BP PH hook-up project at AOP Hinna and project sites in Netherland and UKSummary Feb. 1, 2010

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© 2008 Aker Solutions part of AkerSlide 27to edit this text Slide 27

Overall project milestone plan BP PH hook-up project

01.09 01.10 01.1201.11 01.01 01.02

AS-IS setup Hinna

AS –IS Software adaptions

AS-IS Implementation Hinna

AS-IS Production Hinna

Setup step 1

Setup step 2

Setup step 3

Development multi-project

Development group/roleDev

elop

men

tS

etup

Impl

emen

tatio

n

15.11 15.0115.10

Training and field support ProductionDevelopment and setup

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© 2008 Aker Solutions part of AkerSlide 28

MIPS Mobile at AOP Hinna

MIPS Mobile at Heerema, the Netherlands

MIPS Mobile at Aker Stord

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© 2008 Aker Solutions part of AkerSlide 29

Summary

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© 2008 Aker Solutions part of AkerSlide 30

How can the technology benefit Aker Solutions?

■ Internally the technology can improve efficiency, increase productivity and provide for more efficient project execution

■ Reduce losses on expensive equipment■ Reduce project costs through efficient use of personnel■ Improved control related to governmental regulations■ Improved data quality

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© 2008 Aker Solutions part of AkerSlide 31

Key Success criteria’s

■ Customer involvement■ Clear scope definition and clear on what is not a part of the scope■ Clear view of deliverables■ Use experience from last project■ Change control■ Approval of all sprints■ Financial monitoring and follow up■ Regular meetings and reporting

15.04.09 Slide 31

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© 2008 Aker Solutions part of AkerSlide 32

Summary

■ Establish a mobile strategy■ Keep it simple!!!

● It’s not possible to solve everything at once

■ Standardize the mobile platform● Infrastructure● Hardware● Device management● OS● Operations● Applications● Security

■ The mobile world is still immature, but groving fast!

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© 2008 Aker Solutions part of AkerSlide 33

Automatic data capture in the oil and gas industry

■ We want the focus on work processes rather than technology

■ Data collection identifiers can be both: ● Barcodes● RFID

■ RFID in the oil and gas is not used to the same extent as in retail and other industries

■ Hardware limitations, both PDAs and RFID tags (metal & water)● Standardization for oil and gas with regard to tags and PDA not

mature● Combination between RFID tag and PDA provides few possible

variations ● UHF technology not mature for offshore so far● LF technology short read distance

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© 2008 Aker Solutions part of AkerSlide 34

Thank you!

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© 2008 Aker Solutions part of AkerSlide 35

Copyright

Copyright of all published material including photographs, drawings and images in this document remains vested in Aker Solutions and third party contributors as appropriate. Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permission and applicable acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction.

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© 2008 Aker Solutions part of AkerSlide 36

Disclaimer

This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the regions and industries that are major markets for Aker Solutions ASA and Aker Solutions ASA’s (including subsidiaries and affiliates) lines of business. These expectations, estimates and projections are generally identifiable by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets for Aker Solutions’ businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange rates and such other factors as may be discussed from time to time in the Presentation. Although Aker Solutions ASA believes that its expectations and the Presentation are based upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Aker Solutions ASA is making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Aker Solutions ASA nor any of its directors, officers or employees will have any liability to you or any other persons resulting from your use.Aker Solutions consists of many legally independent entities, constituting their own separate identities. Aker Solutions is used as the common brand or trade mark for most of these entities. In this presentation we may sometimes use “Aker Solutions”, “we” or “us” when we refer to Aker Solutions companies in general or where no useful purpose is served by identifying any particular Aker Solutions company.