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Slide 1
RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA-LBNO General Meeting
Experience in Tank Building
Slide 2
RHYAL ENGINEERINGRHYAL ENGINEERING
ContentsContents
Introduction to Rhyal Engineering
Cryogenic Tank Construction
Laguna Project Challenges
Slide 3
RHYAL ENGINEERINGRHYAL ENGINEERING
Rhyal EngineeringRhyal Engineering
Formed in 1998 with an experienced tank construction management team and workforce
One of UK’s leading specialist storage tank contractors
Extensive fabrication and construction experience
Serving all industry sectors
Strong culture of team work and partnering principles
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Aviation Fuel Storage Tanks – Isle of Grain Terminal, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Aviation Fuel Storage Tanks – Isle of Grain Terminal, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Aviation Fuel Storage Tanks – Isle of Grain Terminal, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Bio-ethanol Storage Tanks – Kingsbury Terminal, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Bio-ethanol Storage Tanks – Kingsbury Terminal, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Typical Access Restrictions – Pembroke Refinery, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Typical Access Restrictions – Pembroke Refinery, UK
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Storage Tank and Vessels – Nitrogen Sphere
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Storage Tank and Vessels – Crude Oil Tank
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RHYAL ENGINEERINGRHYAL ENGINEERING
Past ProjectsPast Projects
Storage Tank and Vessels – LNG Tanks
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RHYAL ENGINEERINGRHYAL ENGINEERING
Involvement with LAGUNAInvolvement with LAGUNA
Experienced tank contractor
Assist with design and planning from the contractors perspective
Generate cost estimates for the tank at proposed locations
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RHYAL ENGINEERINGRHYAL ENGINEERING
Cryogenic Tank ConstructionCryogenic Tank Construction
LNG Tank Construction Sequence
Case Study – Recent LNG Tank Build
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Install foundation, slip-form cast outer concrete shell walls
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Roof structure & plates – kingpost method
Temporary
Kingpost
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Roof structure & plates – blown roof method
Phase 1 – Construct roof at floor level
Temporary
Kingpost
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Roof structure & plates – blown roof method
Phase 2 – Raise roof with air cushion
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Roof structure & plates – blown roof method
Phase 2 – Raise roof with air cushion
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Roof structure & plates – blown roof method
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Complete concrete surround
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Install & weld outer tank shell & floor liner
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Lay insulation and temp sensors
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Install & weld inner tank floor & shell
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Construction SequenceLNG Tank Construction Sequence
Install piping, hydrostatic test and insulate
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RHYAL ENGINEERINGRHYAL ENGINEERING
Case Study – LNG Tank Build, Milford Haven
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Full containment concrete-steel type tanks
Completed 2008
Storage capacity 160,000m3 per tank
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Slip forming the concrete walls
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Installing King post
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Roof construction – transport petals from storage
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Roof construction – lifting petals into position
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Roof construction – lifting petals into position
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Roof construction – erecting infill structure
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Roof construction – erecting roof plates
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Erecting and welding outer tank shell liner
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Outer tank floor, insulation and inner tank floor
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Inner tank shell erection and welding
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Inner tank shell erection and welding
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Installing internal tank piping
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RHYAL ENGINEERINGRHYAL ENGINEERING
Dragon LNG - Milford Haven, UKDragon LNG - Milford Haven, UK
Installing internal tank piping
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RHYAL ENGINEERINGRHYAL ENGINEERING
LNG Tank Build - Milford Haven, UKLNG Tank Build - Milford Haven, UK
Tank complete ready for hydro test
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project ChallengesLAGUNA Project Challenges
At present we believe the three main tank construction challenges are:
Location
Construction methodology
Construction costs
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges - LocationLAGUNA Project Challenges - Location
Three unique locations which are all underground, each of which present individual access restrictions
Access restrictions will impact on design, construction method, construction duration and costs
Working environment will have to be carefully considered with regard to the health and safety of the workforce
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges - LocationLAGUNA Project Challenges - Location
The size of the cavern and the access tunnels or shafts providing access to it will restrict and determine:
Transportation of the tank components to the workface
Limitation of height and work area within the cavern
Lay-down areas for materials and construction equipment
Available size and type of lifting equipment
Allowable construction sequence of other works
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges - MethodologyLAGUNA Project Challenges - Methodology
Proven above ground construction methods can be transferred and adapted to below ground working
For each location under review we will have to consider:
Developing cavern and tank design concurrently to establish most suitable solution
Tailoring tank design to construction methodology as well as location
Best fit tank construction method
Integration of the above methodology with regard to other services required, e.g. piping, EC&I, etc
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges - CostLAGUNA Project Challenges - Cost
Construction costs will be greater than an equivalent above ground tank
Construction costs must not become prohibitive for the project
Major challenge will be to reduce these costs to an acceptable level
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA Project Challenges - CostLAGUNA Project Challenges - Cost
Minimising construction costs will be possible by ensuring that:
An integrated design and construction team is developed at the earliest possible stage of the project
All operational and maintenance requirements are understood at outset of design
Current above ground storage tank construction technology is used wherever possible
Automated construction equipment is used wherever possible to reduce labour resource required
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RHYAL ENGINEERINGRHYAL ENGINEERING
LAGUNA-LBNO General Meeting
Experience in Tank Building