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Exact Calculation Procedures for Multicomponent Distillation 1 Binous - Exact Distillation Calculation

Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

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Page 1: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Exact Calculation Procedures

for Multicomponent Distillation

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Page 2: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Stage-by-stage calculations require good first guess of

compositions at some point in the column

Method using matrix methods will be described: not

restricted to cases where a good guess of composition is

available

We will describe a simple matrix method using:

θ−convergence method

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Page 3: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

MESH equations are the same (physical operation is unchanged)

We will rearrange the equations to enhance convergence

especially when one good first guess is available

Solve equation by type instead of stage-by-stage

All mass balance equations for component i are grouped and

solve simultaneously (equations are written in matrix form)

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Page 4: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Specify F, zi, TF, N, NF, P, Treflux, L/D and D

Simulation problem with D specified

Design problem:

Run a series of simulation problems with goodguess for N and NF.

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Page 6: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

(1) Guess vapor and liquid flow rates: Lj and Vj for each stage j

(can use CMO) / Guess Tj for each stage j

(2) Calculate K values

(3) Solve component mass balance equations

(4) Use θ-convergence and bubble-point calculations to get T

If θ ≠ 1 go to step (2) with new Tj

(5) Solve energy balance to get Lj and Vj for each stage j

Convergence check not satisfied

then go to step (3) with new Lj and Vj

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Page 7: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

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Page 9: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Component Mass Balance in Matrix Form

Mass balance for any component i at stage j:

Equilibrium relationships:

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Page 10: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Liquid component flow rates:

New form of the mass balance:

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Page 13: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Initial guess for the flow rates:

Assume CMO

Feed quality:

Rectifying section:

Stripping section:

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Page 14: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Bubble point calculations

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Page 15: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

θ-convergence Method

This method defines a quantity θ that forces the

equation below to be verified:

with

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Page 17: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Once θ is found, one can compute the following:

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Page 18: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Convergence Test:

Calculate new Tj

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Page 19: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

Energy Balance in Matrix From

Using the following equations, one gets a matrix equation:

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Page 21: Exact Calculation Procedures for Multicomponent Distillation Method… · for Multicomponent Distillation. Binous - Exact Distillation Calculation . 1. Stage-by-stage calculations

New values for Lj and Vj

If not use new values in step (3) (i.e., mass balance matrix equations)

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