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    Exercise Three - Childs Toy Train

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    Get to Know your Mouse

    Left mouse button

    Used for most operations such as selecting

    icons, menus and graphic entities.

    Right mouse button

    Brings up additional options

    Select in thetutorial means

    using the

    left mouse

    button.

    The Esc

    key on your

    keyboard is

    used to

    cancel a

    command.

    When Inventor startsyou will see this

    Start-up dialogue box.Select the Metric tab

    .

    Then select the

    Standard(mm).pt

    icon

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    Lets start Sketching using InventorRough Sketching is not

    precise and is used to sketch

    the geometry so that it

    closely resembles the shape

    Select the line icon

    Observe when you

    hover the mouse

    pointer over any icon a

    tool tip will tell you the

    icons purpose.

    Look at the message

    bar.

    Select point

    to start the

    line.

    Select point

    to stop the

    line.

    The Constraint symbol shown

    ensures the line will be horizontal.

    If we move the mouse to

    point 3 the constraintsymbol tells us the line will

    be perpendicular to the

    first line (entity)

    Drawing lines its this simple

    Screen Layout

    Sketch panel

    toolbar

    3D Indicator

    Message / Status bar

    Graphics window

    Take a few

    minutes to lookat this screen

    Standard

    Toolbar

    PullDown

    Menus

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    If you need to Delete a line do the

    following:

    Right click the mouse button and select

    done or press the Esc key on the

    keyboard to finish the command.

    Move the curser onto the line you want

    to remove.

    The line will turn red.

    Right click the mouse button and selectDelete from the screen menu The

    line is gone.

    Remember you need to keep themouse pointer against the line when

    you right click the mouse.

    On your own delete the other line.

    If you need to Delete a line do the

    following:

    Right click the mouse button and select

    done or press the Esc key on the

    keyboard to finish the command.

    Move the curser onto the line you want

    to remove.

    The line will turn red.

    Right click the mouse button and select

    Delete from the screen menu The

    line is gone.

    Remember you need to keep the

    mouse pointer against the line when

    you right click the mouse.

    On your own delete the other line.

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    Select point 1

    roughly where

    shown and drawthe next five lines

    approximately atthe points 1 to 6

    Make sure you have

    parallel and dashed

    constraint active beforeyou select point 6.

    Remember sizes are

    not important at this

    stage.

    parallel constraint

    As you approach point 10 you should see a dashed linebetween point 10 and point 1.

    Select point 10 then select point 1 to complete the shape.Press the Esc key to finish the Command.

    First Point

    Well Done you havejust completed your

    first Closed shape.

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    .

    From the 2D Sketch

    panel select the

    General Dimension

    Icon.

    Select the line to dimension.

    Move the mouse upwards

    notice the dimension and line

    follows the mouse pointer.

    Select a position similar to the

    position shown.

    A Edit dimension box willappear. The dimension will be

    shown highlighted press the

    delete key

    Type 30 you dont have to add

    mm after the dimension. Select

    the green tick

    Edit DimensionBox

    Position the

    dimension as shown

    Delete the original

    dimension and

    type 30 you donthave to add mm

    after the dimension

    Select the green

    tick.

    Applying Dimensions to your closed shape

    To dimension across a

    feature follow the steps.

    Select the line at Position

    1 and Position 2.

    Place the dimension as

    shown.

    You will have to edit the

    size.

    Position 1

    Position 2

    Drag the mouse to this

    position and edit as shown

    Finish the

    dimensions

    as shown.

    Finish the

    dimensions

    as shown.

    5

    10

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    1. Select Extrude from

    the Part Features

    panel

    2. In the Extrude Pop up

    window enter 50 as the

    extrusion depth.

    3.Notice that the sketch

    region is automatically

    selected as the extrusion

    profile.

    Right click anywhere on the

    graphics area and select

    Finish Sketch from the menu.

    This action will change the 2DSketching Panel and replace

    it with Part Features panel.

    You are ready to turn your

    sketch into a 3D part.

    Dont forget to

    press Esc key to

    finish dimensioning.

    The view still looks 2D lets view it in 3D

    Right click anywhere on

    the graphics area andselect Isometric View

    from the menu.

    You can return to your

    Isometric view at any

    time. It is sometimes

    called the Safe View.

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    Inventor has many other ways to

    look at your model apart from

    Isometric view

    Lets look at Rotate

    Drag the handles to

    rotate about the

    horizontal and

    vertical axes watch

    for the curser

    change.

    You can always

    return to the

    Isometric View

    (Safe View)

    Handle

    Circular

    Rim

    Centre

    Drag to

    Rotate

    about

    Horizontal

    Axis.

    Free

    Rotation

    Drag to

    Rotate

    about

    Vertical

    Axis.

    Drag the rim to

    rotate about the

    axis

    perpendicular to

    displayed view.

    Thats some of the

    basics completed.

    We will let you get on

    with this tutorialGood Luck and

    get Inventering

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    Return back to the

    Isometric View.

    We are going to add two holes, onto a face of the body. The

    easiest way is to pinpoint the centres of the holes and use theHole feature to create the holes.

    Select the Look At icon

    and select the face asshown.

    The Look At command

    aligns the sketch plane

    with the selected entity.

    The choice isyours either

    select the 2D

    Sketch Icon.

    Or right clickand select

    from menu.

    Selectthe face

    as

    shown

    It should look like this

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    Select the Point, Hole Centre icon.

    Select a location as shown, drag the

    cursor keeping it in line and select

    another position as shown.

    Hidden linemeans it aligned

    Should look like this.

    Dimension as shown

    using the General

    Dimension icon.

    They should be edited to look

    like this

    Your dimensions may be

    different from the above

    Before After

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    Dimension as shown

    using the General

    Dimension icon.

    They should be edited to look

    like this

    Your dimensions may be

    different from the above

    Before After

    In the Part Feature panel select the Holecommand

    In the Holes

    dialogue box

    notice that the

    Centres button

    is pressed down

    : Inventor will

    locate the two

    centresautomatically.

    Do not select

    OKjust yet

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    Set this

    dimension

    to 10mm

    Set the Termination to

    Through All

    When you select OKit should look like

    this.

    Select the Centre point

    circle icon.

    Select an approximateposition and drag a circle.

    Dimension it as shown.

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    Return to Isometric View

    and press Esc to Finish

    Dimensioning.

    Finish Sketching.

    Select Extrude fromPart Features panel

    Set Extents to

    Distance and

    Depth to 65mm

    Select OK.

    Hopefully yours lookslike this.

    Use Rotate to look at

    it.

    When you havefinished return to

    Isometric View.

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    On your own do the following set a new

    2D Sketch Plane as shown.

    Using Centre Point Circle drag a

    suitable circle at the centre of the

    existing centre and dimension it.

    Edit the dimension to show 10mm

    Finish the dimensions and

    sketch remember Esc and

    right mouse button.

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    From the Part

    Features panel

    select Extrude.

    Set Extents to

    Distance and Depth

    to 5mm. Select OK.

    Hope yours looks

    like this ?

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    Use the Rotate icon to position

    the model like this

    Use the Look At icon

    and select this surface

    Select the Same surface

    for a new 2D sketch

    From the 2D

    Sketch Panel

    select Two point

    rectangle.

    Create a

    rectangle by

    selecting the

    first point

    location as

    shown

    Move the

    cursor

    down and

    select the

    second

    location as

    shown

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    On your own

    dimension and

    edit the

    dimension as

    shown.

    From the Part Features menu selectExtrude. Select the rectangle and set

    the Extents to Distance and the

    depth to 50mm. Ensure the direction is

    as shown. Make sure

    the direction

    is upward.

    Finish the dimensions and

    sketch rememberEsc key

    and right mouse button.

    Does your train body

    look like this ?

    Lets hope so.

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    Lets add some axels for

    wheels.

    Use the Look At icon to

    achieve this view

    Select this surface for

    our new 2D Sketch

    plane.On your own - Using

    Centre point circle drag

    two suitable circles and

    Edit the dimension to the

    values as shown.

    On your own Extrude the circles to a depth of 10mm

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    Select the Isometric view

    Hopefully it looks like this.

    Now we need to add two

    other axels. after all we will

    need four wheels on our

    train.

    Task - On your own draw two circles of 5mm diameter and

    dimension them as shown.

    5mm Diameter

    Now do the same on the other side use the Rotate command to turn your

    model over and Look At to achieve this view.

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    After you have Extruded the shape

    you can Rotate it to see how your

    train looks.

    On your own Extrude the axels to a depth of 10mm

    Create a new 2D Sketch plane on

    the surface shown.

    We will add a funnel for the smoke

    Use the Look At icon to view the top of the Train

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    .

    Tip - if you move

    the cursor

    towards the

    position shown.

    First the cursor

    will change to a

    small green dot

    to signal that the

    mid point has

    been identified.

    Then drag and

    select the twopositions. Look

    out for the

    dashed line.

    Using Centre point circle draw two suitable circles and dimension them.

    Edit the dimension to show 12mm & 16mm as shown.

    Further dimension the circle centres as

    shown

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    Esc

    dimensioning

    and Finish

    Sketch. Rotatethe train into this

    position shown.

    Select Extrude and in the

    Extents box Select To Next.

    Select the same direction as

    shown. Note a green arrow

    pointing downwards will appear.This means that the extrusion will

    start at the circles and finish at

    the train body. If the arrow points upwards click this icon

    Watch Arrow

    Hopefully it looks

    like this ?

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    We will drill a hole in the funnel

    Select the Hole icon from the Part

    Features panel.

    Set Termination to Distance and the

    depth to 15mm.

    Diameterset to 12mm

    Select the Centres button and select

    the centre of the funnel.

    Select OK.

    Distance

    Diameter

    Use the Rotate to

    look at your train

    Lets add some Radii

    to remove the sharp

    edges after all its

    meant to be a youngChilds toy.

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    Locate this icon and select it. Note that 3 options are available

    lets look at them in turn.

    Hidden Edge display : Shows all edges as lines but keeps shaded surfaces.

    Shaded display : This is the Normal us so far looks realistic

    Wire Frame display : Shows all surfaces as a wire frame no shading.

    Shaded Display Wire Frame DisplayHidden Edge Display

    Keep your Train in the

    Wireframe Display.Select the Fillet from the Part

    Features Panel.

    Inside the dialogue box .

    Set the Radius to 2mm.

    Select the pencil icon and

    notice it changes to an

    arrow. You are ready to

    select the Edges that

    require a Fillet. Try to pickas shown above.

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    Change the view from

    Wireframe Display back

    to Shaded Display. You

    can see the radii are

    starting to give our model

    a more realistic look.

    However we will require a

    few more to finish it.

    Change back to Wireframeview and select Fillet again.

    Leave the radius set to 2 and

    select the additional edges as

    shown.

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    Change display to

    Shaded Display

    and use the Rotate

    to check out your

    model . If it looks

    like this well done.

    The cylinder shape next to the funnel would

    look more realistic if it was filleted with a full

    radius.

    Set the radius to 6

    and select the

    edge as shown.

    This is how it should look

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    Select the Fillet from

    the Part Features

    Panel. Set the display

    to Wireframe Display

    and the radius size to

    2 and select thesurfaces as shown.

    Tip use Rotate to

    rotate the model this

    will enable you to pick

    both sides of the train.

    Use Rotate to view your

    model.

    Looks even more

    realistic than before.

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    Almost forgot thewindows for the

    driver. Select Fillet.

    Set the fillet size to I

    mm and select the

    edges. Notice the

    train is not in

    Wireframe Display

    you can work in any

    form of display mode

    that suits you.

    Thats the fillet radiicompleted. Lets

    add a chamfer to

    the wheel axles.

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    Select the Chamfercommand

    from the Part Features Panel.

    Set the distance to 1mm.

    Select the edges as shown.

    Select the Look at

    Icon Select the face

    shown at the front ofthe train as a new

    sketch area

    Using the Two point

    rectangulartool

    draw a shape in a

    similar position to the

    one shown.

    Dimension the

    rectangle as

    shown.

    Esc. and Finish

    Sketch.

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    On your own

    Extrude the shapes depth to 10mm

    Select the Look At

    icon and select the

    face . Make this face

    a new 2D sketch

    Place a Point, Hole centre

    as shown. Look for the

    hidden line to this is telling

    you the centre is in line with

    the mid point of the line.

    Drag a Centre point circle from the

    new centre point. Make sure it

    touches the outside line the dot will

    show green to signify that its

    tangent to that line.

    Draw two Lines tangent to

    the circle as shown from the

    corners of the rectangle

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    Using the Trim command from the 2D sketch

    Panel, trim the circle as shown by selecting it.

    Dimension &Edit

    the radius to

    3mm.

    Esc. and Finish

    Sketch.

    Extrude the shape .

    Make sure Extents

    are set To Next.

    The arrow should

    point down.

    Select Cut

    Make sure you selectthis area for the

    Profile

    Select OK

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    On your own create a

    new sketch plane and

    draw a circle at the

    centre of the existing

    one and dimension it.

    Edit the dimension to 2mm.

    Select the tick.

    On your own Extrude the 2mm

    circle. Set Extents To Next.

    The panel above should help

    Set the Fillet to

    1mm and select

    the edges as

    shown.The result should look

    like this.

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    Create a new 2D Sketch

    plane at the back of the train

    as shown. Draw a 2point

    rectangular shape and

    dimension it as shown.

    New 2D Sketch plane

    Rotate the view Esc.and Finish sketch.

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    Draw and

    dimensionthe circle as

    shown.

    On your own draw a 2mm Circle at the centre of

    the existing circle and extrude as before.

    Remember to trim the 3 Radius circle.

    On your own Extrude the shape for a

    depth of 10mm.

    Extruded shape

    Complete the Task by

    adding a 1mm Radius to the

    surfaces shown.

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    Well how did your

    train shape up ?

    Looks like we

    need some

    wheels.

    Select this surface using the

    Look At icon.

    You will need to Rotate your

    model.

    Draw and dimension

    two circles as

    shown.

    Place them at the

    centre of the axels.

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    Extrude both wheels to a

    depth of 8mm

    Fillet both wheels

    using a radius of

    2mm.

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    Do the same on the other side its that easy.

    Use Rotate to look at

    your work if you got this

    far well done.

    Save your work.

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    Save your Train in this position before starting the

    next section

    Use the look at Icon to achieve this.