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Ex-situup-conversionofbiomasspyrolysisbio-oilvaporsusingPt/Al2O31
nanostructuredcatalystsynergisticallyheatedwithsteelballsviainduction2
3
MohammadAbu-Laban1,PranjaliD.Muley1,DanielJ.Hayes1,andDorinBoldor1.*4
1DepartmentofBiological&AgriculturalEngineering,LouisianaStateUniversityAgricultural5
CenterandA&MCollege,BatonRouge,Louisiana70803,UnitedStatesofAmerica6
7*Correspondingauthor.Emailaddress:[email protected]
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ABSTRACT1
Radiofrequency-drivenhydrodeoxygenationofsawdustpyrolysisvaporandthecoking2
performanceofthecatalystswereinvestigatedusingPt/Al2O3commercialpelletsmixedwith3
steelballsinsideanaluminatube.Theradio-frequencyinductionheatingofthecatalystbed4
wascomparedwithaconventionalmethodofheatingusingelectrictapeengulfingthecatalyst5
bedreactor.Partialdeoxygenationoftheoilwassuccessfullyachievedinthecatalytic6
upgradingofpyrolysisoilat234°C,withtheuseoftheinductionheater.ThemolarO/Cratioof7
theoildecreasedfrom1.36to0.51.Nodeoxygenationoftheoilwasobservedusingtheelectric8
tapecontrolunderidenticalconditionsasbothcarbonandoxygenappearedtoberemovedat9
approximatelyequalrates,withthecarbonbeingdepositedintheformofcokeontothe10
catalystinsteadofbeingrecoveredintheliquid.11
12
KEYWORDS13
InductionHeating14
Hydrodeoxygenation15
Pyrolysis16
Coking17
Steelballs18
19
20
21
22
3
1.Introduction1
Researchintobiofuelsasanalternativeenergysourcetocrudeoilhasdrawnmuch2
attentionandsuccesswasachievedfortheup-conversionofbio-oilderivedfromlignocellulosic3
biomasswiththeuseofcatalytichydrodeoxygenation(HDO)[1-4].Oneofthemostwidelyused4
methodsforthethermochemicaldecompositionofpinesawdusttoproducebio-oilisfast5
pyrolysis,intheabsenceofoxygen.Rawbio-oilpossessesarelativelysmallheatingvalue,due6
mainlytoitshighlyoxygenatedorganic,mostlyphenolic,compoundsthatmakeupasignificant7
amountofitschemicalcomposition.Watercompositionoftheliquidproductfrompine8
pyrolysisisreportedatanaverage17%byweight,whileaverageoxygencontentoftheorganic9
phaseisreportedat47wt.%[5].Thehigherheatingvalue(HHV)ofwoodpyrolysisoilaverages10
around16-19MJ/kgcomparedtoheavyfuelderivedfrompetroleumwhichisreportedat11
40MJ/kg[6].Inadditiontolowcalorificvalues,thehighoxygencontentmakesthebio-oilnon-12
idealforstorageduetoitsreactivity.Thisvolatilityinthechemicalmakeupofthepyrolysisbio-13
oilrendersitsutilizationasachemicalfeedstockdifficultduetothevariabilityinthephysical14
andchemicalproperties.15
Asmentionedabove,up-conversionofthebio-oiltoreduceoxygencontentand16
respectivelytoincreasetheenergydensityandqualityofthebio-oilcanbeachievedvia17
catalyticdeoxygenation.Inthisprocess,throughaseriesofhydrogenation,deoxygenationand18
dehydrationreactions,thecarbonylgroupsarehydrolyzedandremovedtoproducewaterand19
reducetheoxygencontentintheorganicoilphase.Inthestudyreportedin[4],m-cresolwas20
usedasabio-oilmodelcompoundtostudyitsdeoxygenationoverPt/γ-Al2O3catalystsunder21
lowpressurehydrogengas.Themainproductsofthehydrodeoxygenationreactionwere22
4
reportedtobetoluene,benzeneandmethylcyclohexane.Whilehighpressurehydrogenisalso1
usedintheHDOprocessesforcokeremoval[2,7],thehighamountofhydrogenunutilized2
makesalow-pressurehydrogensourcemoredesirable.SelectionofPtintheproposedstudyas3
themostselectivereducingmetaltowardbenzeneformation,aswellasoflow-pressure4
hydrogenwerethusbasedonexistingliteraturedata[8-13].5
In[3],thecatalyticdeoxygenationofpyrolysisoilderivedfromLeucaenaleu-cocephala6
andotherwoodspecies,includingpinesawdust,wasalsostudiedusingPt/Al2O3catalysts.The7
studyreportsadecreaseinthemolarO/Cratiofrom0.4to0.16afterdeoxygenation.Inthe8
reportedcase,theliquidoilwasfirstgeneratedandthenmixedwiththecatalystinaheated9
continuousstirred-tankreactor(CSTR),whereasinthestudyreportedhere,thecatalysis10
occurredex-situimmediatelyafterthepyrolysisreaction,whilethebio-oilwasstillinvapor11
form.12
Intheproposedstudywelookatauniquemethodofheatingthecatalystusing13
radiofrequencyinductiveheating,amethodalsoappliedtothebiomasspyrolysisprocess,as14
discussedinpreviousreports[14,15].Withtheinsightgainedfromthesereportsintooptimal15
reactorresidencetimes,biomasspyrolysistemperatureandyields,thecurrentstudybuildson16
thatinformationtoupgradethequalityoftheoilbypassingthevaporsthroughacatalystbed17
composedofasteel-Pt/Al2O3-mixforhydrodeoxygenation,asopposedtoaregularHZSM-5as18
reportedin[15]([14]didnotreportanyupgradingoftheproducedbio-oil).Inthiswork,19
inductiveheatingofthesteelballswasemployedtomaintainthebedtemperatureinan20
electricallynon-conductivealuminareactor,whereastheworkreportedin[15]usedasteel21
reactor,whichindirectlyheatsthecatalyst.Directheatingofthemixtureofcatalystanda22
5
metallicsusceptorusingRF-basedinductionensuresthatthecatalystactsasaheatsourceas1
opposedtoheatsinkobservedforconventionalheatingtechniques,anddiscouragesthe2
coolingandcondensationofpyrolysisvaporsonthesurfaceofthecatalystandsubsequent3
cokeformation.ThisopensthedoorforthedevelopmentofcatalystparticlesseededontoRF-4
receptivematerialssuchasironthatcanbeheateddirectlybyradiofrequencywavesto5
increasethetemperatureofthecatalystbed,reversingtheflowofheatfromexterior-to-6
interiortointerior-to-exterior.7
Theprincipleofaninductionheateriswellestablished,andinvolvesanalternating8
currentpassingthroughacoilwhichinducesanalternatingmagneticfieldwithinthevolume9
envelopedbythecoil.Thealternatingmagneticfieldinturninduceseddycurrentsonany10
electrically-conductiveloadplacedinthesamevolume[16].Benefitsoftheinductionheating11
includetheefficientandrapidheatingoftheload,sincetheonlyheatbeinggenerated12
originatesfromtheloaditselfwithverylittletonoheatlosstothesurrounding.More13
importantly,thepositivetemperaturegradientestablishedacrossthecatalystsurfacewould14
ideallydeterthepolycondensationandpolymerizationofthevapormolecules,preventingtar15
andcokeformation.16
Intheproposedstudy,welook,forthefirsttimetoourknowledge,attheheating17
profilesunderdifferentpowersforthecatalystbedusingstainlesssteelballsmixedwithHDO18
pelletswithinanon-conductivetubeusingthistypeofelectromagneticheating.Thenon-19
conductivetubedoesnotinteractwiththeinductionfield,andthusdoesnotcontributetothe20
heatingprocess.Onlythesteelballsand,toamuchsmallerextent,thePt/Al2O3pelletsare21
heateddirectlybytheelectromagneticfield.Componentsinpyrolysisoilcanbegintocondense22
6
attemperaturesbelow300̊C[17],dependingontheoriginatingbiomassandtheorganic1
compoundsresultingfromthespecificpyrolysisprocess.Therefore,ingeneral,itisnecessaryto2
maintainthebedtemperaturetoavoidcoolingofthepyrolysisvaporscomingfromthebiomass3
reactor.Inaddition,itisalsodesirabletosetthetemperaturecloseto,orat,thepointatwhich4
optimalreducingactivityofthecatalystoccurs,basedontheirtemperature-programmed5
reductionanddesorptionprofiles.ThehydrogenTPRandammoniaTPDresultsindicatethe6
temperatureregionsatwhichthesitesaremostreactivetohydrogenadsorption,andacidsites7
areweakandmorereactiveinthebondingofoxygenatedcompounds.Thesetemperature8
regionswouldbetheconditionsidealforthehydrodeoxygenationpathway.9
Whileseveralstudieshavelookedatthemitigationofcokeformation[18-20],thereis10
littleunderstandingoftheeffectofthesurfacecatalysttemperatureandtheroleitplaysinthe11
adsorptionofcokemolecules.Generally,adsorptionisexothermicandanincreasein12
temperatureleadstoadecreaseinadsorption.However,thecondensationofmoleculesonthe13
surfacescanalsobeduetothetemperaturegradientacrossthesurfaceofthecatalyst.A14
negativetemperaturegradientcanleadtoafasterrateofthecokeadsorption.Hence,the15
heatingmethodofthecatalystreactorcanplayasignificantroleintheformationoffouling16
compoundsonthesurfacesitesthatreducethecatalystslongevity.Byusingthenovelmethod17
ofinductiveheatingofthesteelbed,itishypothesizedthatbydirectlyheatingthecatalyst18
fromtheinteriorofthebed,therateofcondensationoftheoilvaporsandcokeformationon19
thecatalyticsitescanbesignificantlyreduced,relativetoaconventionalheatingmethod.Asa20
result,itisexpectedthattheoxygencontentofthecollectedoilisreducedfortheinductive21
7
methodasthecatalystperformanceenduresandthecarboncontentismaintainedinthevapor1
flow.2
2.MaterialsandMethods3
2.1Materials4
3.2mmPt(1wt.%)/Al2O3pelletsand99%dichloromethane(DCM)werepurchasedfrom5
Sigma-Aldrich®,one5%H2/balanceN2gascylinder(200ft3)waspurchasedfromAirLiquideand6
Type316stainlesssteelprecisionballs,7/32"diameter,werepurchasedfromMcMaster-Carr.A7
custom-madealuminaceramictubewasorderedfromSentroTech.Pineshavingsfromscrap8
wood(untreated)werecollectedfromthein-housewoodshopintheBiologicaland9
AgriculturalEngineeringDepartmentatLouisianaStateUniversityAgriculturalCenter(LSU10
AgCenter).11
2.2CatalystCharacterization12
ThePt/Al2O3pelletsweretestedasreceivedforTemperature-ProgrammedReduction,13
Desorption(TPR,TPD)andBETanalysis.AllanalyseswereperformedusinganAltamira200R-14
HPunitwiththecatalystplacedinsidea1/4”IDu-shapedquartztube.Productswereanalyzed15
withathermalconductivitydetector(TCD).16
2.2.1TemperatureProgrammedReduction[4]17
Forpre-treatment,Heliumgaswasflushedthroughat30cc/min.Thetemperaturewas18
rampedto150̊Cat10̊C/minandheldfor30minutes,andthencooledto40̊Cat10̊C/min.19
TheTPRtreatmentfollowedwiththeuseof10%H2/Argasat30cc/min,andrampedto900̊Cat20
10̊C/min.21
2.2.2TemperatureProgrammedDesorption[3]22
8
Thepelletswerefirstpre-treatedwithHeliumgasflushedat30cc/min,heatedto250̊C1
at10̊C/minandheldfor60minutes.Thebedwasthencooledto100̊Catthesamerate.To2
adsorbNH3,10%NH3/Hewasinjectedat30cc/minfor10minutes.Thiswasfollowedby3
flushingagainwithHegastodesorbtheammonia,at30cc/minandtemperaturerampingto4
900̊Cat10̊C/min.5
2.2.3BET6
A3-pointBrunauer-Emmett-Telleranalysiswasperformedaccordingtoliterature[21].7
Thecatalystwasfirstpre-treatedwithHegas,withtemperatureincreasedto150̊Cat10̊C/min8
andheldfor30min.Thequartztubewasthencooledto40̊Catthesamerate.Thecatalystwas9
thenoutgassedwithpurenitrogenat50cc/min.Datawascollectedoverthreepulseperiods10
duringwhichthebedwassubmergedinliquidnitrogenthreetimesfor300slongeach.11
2.3BiomassPyrolysisSetup12
Theexperimentalparametersforthepyrolysisofsawdustwerepreviouslydeveloped13
[14,15].Pinesawdustshavingsweregroundandfilteredto<0.5mmindiameteranddried14
overnight.Thefeed-to-catalystratiowassetafterinitiallyusingahighratiothatwas15
subsequentlyreducedinpreliminaryexperimentsuntilsignificantproductionofbenzeneand16
reductionofphenoliccompoundswasobservedfromtheGC-MSspectraoftheoilphase[14,17
15,22].Basedonthesepreliminarydata,10gofthetreatedsawdustwaspackedintothe18
centerofaninsulated310-stainlesssteeltubularreactor.Thisbiomassreactorwassuspended19
withinanRFinductioncoil(10-loop,rubber-insulatedcoppercoil,285mminlengthand59mm20
ID),connectedtoalowfrequencyinductionheater(RDOInc.,modelLFI35-100kHz).The21
biomassreactorwasconnectedtoa5%H2/bal.N2gasline,andtothecatalystbedinseries.The22
9
catalystbedconsistedof25gof1wt.%PtonAl2O3pelletsinsidea1.25”ODX0.70”ID,10”long1
99.8%aluminatubewithlowmagneticpermittivity.Thepelletsweremixedwith400gof7/32"2
diameterstainlesssteelballstofullcapacityofthetubeinordertoincreasetheloadfor3
inductiveheating.Thecatalystbedwasunderitsowninductionheater(6-loopcoil,rubber4
insulated,203mminlengthand49mmID,RDO,Inc.modelHFI135-400kHz).Thesystemwas5
purgedwith5%hydrogengasflowingat3CFHfor1hpriortothebiomasspyrolysis.Duringthis6
flushingtime,thecatalystbedwasheatedtothedesiredtargettemperatureandmaintained7
foronehourtoreduceanyoxidizedPtpriortoinitiatingpyrolysis.Thistemperaturewas8
maintainedthroughouteachindividualexperiment.Vaporsfromthebiomassreactorpassed9
throughthecatalystbedandenteredacondensationflasksubmergedinicewhichwas10
connectedtoanelectrostaticprecipitator,asdescribedin[15].Theexitstreamfromthe11
condenserleadtoethanolandwatertraps,connectedseriallytocollectanysoluble12
compounds,andthentotheoutletstream.Gassampleswerecollectedatthejunctionpriorto13
thewaterandethanoltrapsandanalyzedwithgaschromatography.14
AninfraredsensorcoupledtoanOmegaiR2CPIDcontroller(OMEGAEngineering,Inc.,15
Stamford,CT)wasusedtocontrolthetemperatureofthebiomassreactorat550̊Cbyadjusting16
thepoweroutputoftheLFIinductionheater.Thetemperatureofthecatalystbedtubewas17
manipulatedmanuallybysettingthepowerleveltoonevalueandallowingthesurface18
temperatureofthetubetoreachamaximumsteadystatevalue.Thisadjustmentwas19
performedfor3differentpowerlevels(250W,350W,and500W)toachieve3differentbed20
temperatures(234°C,286°C,and375°C).Thesurfacetemperatureofthealuminatubewas21
monitoredandrecordedinrealtimeusinganIRcamera(FLIRA325sc,FLIRSystems,Inc.,22
10
Wilsonville,OR)connectedtothermaldataacquisitionsoftware(ThermaCAMProfessional9.1,1
FLIRSystems,Inc.,Wilsonville,OR).Thetemperaturereadingsatfourdifferentpointsalongthe2
lengthofthetubewererecordedandaveragedtoobtainthetubesurfacetemperature(Figure3
1).Theemissivityvalueofthealuminatubewassetto0.9andconfirmedviatrialanderror4
usingathermocouple.5
Tocomparetheinductiveheatingmethodtoaconventionalheatingsource,an6
electricalheatingtapewasusedasourcontrolexperiment.Theelectricaltapeoperatedwith7
anon-offfeedbackcontroller.Thetemperaturesetpointwassetequaltotheinduction-heated8
runatthetemperatureinwhichtheoptimalresults,basedontheO/CandHHVvaluesoftheoil9
product,wereattained.Inaddition,abaselineexperimentwassetupandtestedinwhichthe10
pyrolysisofsawdustwascarriedoutunderidenticalconditions,butwithoutanycatalyticup-11
conversion.Allexperimentswereperformedinduplicates.12
Basedontheparametersreported[14,15],pyrolysisofthesawdustproceededfor20-13
25minforoptimumreactiontime,whichwasthetimenecessaryforthevaporstopassandthe14
charmasstostopdecreasing.Thecatalystbedwaspost-treatedbymaintainingitstemperature15
foranother30minafterthebiomasspyrolysisreactorwasturnedoff,underhydrogen/nitrogen16
flow,toallowforanydepositedoil/tartoburnoffandcatalyzefurtherbyhydrogenationand17
deoxygenation.Theresidencetimesofthevaporsweredeterminedbyadjustingthevolumetric18
flowrateexitingthebiomasspyrolysisreactortoaccountforthegasexpansionsasaresultof19
thetemperaturechangesbasedontheidealgaslaw,usingthevoidvolumeofthecatalystbed20
asaconstant.Biocharleftinsidethebiomassreactor,andliquidproductinsidethecondenser21
werecollected,quantifiedandanalyzedbyGC-MS,KF-titration,andCHNanalysis.22
11
2.4GasChromatography1
TheoilphaseoftheliquidproductwasextractedusingDCM(5:1),ofwhicha5µL2
samplewasinjectedintoaGCcolumn(VarianSaturn2200).Thecolumnovenwasheatedto3
40°Candheldfor6min,rampedto240°Cat4°C/minandheldfor10min,andthenagain4
rampedto280°Cat20°C/minandheldfor5min,foratotaltimeof73min[15].TheGCmass5
spectrapeakswereidentifiedusingthebuiltinMSlibrarysoftwareandthepeakareaswere6
integratedtodeterminetheproportionalwt.%ofeachcompoundintheorganicphase.Non-7
condensablegassampleswerecollectedforcompositionanalysisusingGC(SRI8610C,SRI8
Instruments)tomeasuretheconcentrationsofCO,CO2andCH4.Avaluableproduct,H29
releasedwasnotmeasuredduetoequipmentlimitations.10
2.5KFTitration11
TheaqueouscontentoftheliquidproductwasdeterminedusingaKFcoulometric12
titrator(KarlFischerTitratorMetrohmModel831KFCoulometer)(ASTME203-08).50µLofthe13
oilsamplewasmixedwith50mLofethanol.A0.5mLsampleofthemixturewasinjectedinto14
thecoulometertoyieldthewatercontentreadinginppm.Anethanolsamplewasalsoreadto15
accountforanywatercontributedbythehygroscopicethanol.16
2.6ElementalAnalysis17
Carbon,HydrogenandNitrogencompositionsforthebiomass,charandoilsamples18
weredeterminedusinga2400Series2CHN(PerkinElmer,Inc.)elementalanalyzerasdescribed19
in[14].Theoxygencontentwasdeterminedbytakingthedifferencebetween100%andthe20
sumofC,H,andNcontent.21
2.7HigherHeatingValue22
12
TheHHVsfortheoilphasesweredeterminedusingDulong’sformula[23],wherethe1
%CHOvaluesfromourelementalanalysiswereused.2
HHV(MJ/kg)=[338.2*%C+1442.8*(%H-%O/8)]*0.001 (Eqn.1)3
Forthecharsolids,theHHVwasdeterminedusingDemirbas’sformula[24],4
HHV(MJ/kg)=0.3856*(%C+%H)–1.6938 (Eqn.2)5
2.8StatisticalAnalysis6
Aonetailt-testwasrunwherevermentionedassumingunequalvariations,atα=0.05.7
AnANOVAanalysiswasalsorunwherementioned,againassumingunequalvariationswith8
α=0.05.Pvalueslessthanαwereruledstatisticallysignificantbetweentwoormoregroupsof9
data.10
3.Results&Discussion11
3.1CatalystAnalyses12
Thetemperature-programmedreductionanddesorptionprofilesforthePt/Al2O313
catalystpelletsareshowninFigure2.Theprofilesshowtwoprincipalpeakssuggestingtwo14
differentsiteswithdifferentadsorptionstrengths.Thefirstreductionpeakappearedataround15
167̊C,astheplatinumoxideisreducedtoitsmetallicform[25].However,thepeakataround16
356̊Cindicatesaclassofplatinumoxideexhibitingstrongerinteractionswiththesupportand,17
hence,requiringhighertemperaturetoreduce[26].18
BETanalysisonthePt/Al2O3pelletsyieldedaspecificsurfaceareaof100.24m2/g.The19
acidityofthecatalyst,determinedfromthepeakareaoftheNH3-TPDprofile(Figure2),was20
determinedtobe1.69NH3mmol/g,catalyst.21
3.2HeatingProfiles22
13
Thetemperatureprofilesforthepyrolysissetsheatedatdifferentpowersusingthe1
inductionheater,andtheonesetfortheelectricalheatingtapeareshowninFigure3.Inall2
cases,thetemperatureroseexponentiallytoamaximumvalueastheradiativeandconvective3
heatlossesbegantoequaltheheatinduced.Thecurveswerefittedtoa2-parameter4
exponentialformulaafternormalizingto25°C(Table1).5
T(°C)=a*[1-exp(-b*t(s))] (Eqn.3)6
Table1.Fittingparametersfortemperatureprofilesineachexperiment,fittedtoan7
exponentialrisetoamaximum(2parameter)formula.8Experiment a b Adj.R
2
IH250W 239 0.0009 0.987
IH350W 304 0.0008 0.990
IH500W 386 0.0011 0.989
HT300W 220 0.0017 0.975
9
ThemaximumsteadystatetemperaturesareplottedinFigure4,whichalsoshowthe10
maximumtemperatureoftheceramictubeloadedwiththecatalystpelletsonly,withoutsteel11
ballsandenvelopedwithintheinductivecoil.Asitcanbeobserved,hightemperatureswere12
unachievablewiththecatalystonly,withoutthepresenceofthesteelballsactingasaheating13
medium.Thisphenomenonismostlyduetotheveryweakinteractionofthealuminasupport14
withtheelectromagneticfield,aswellasduetothehighporosityofthecatalystswhich15
reducestheoverallmassavailableforelectromagneticinteractionanddissipationofenergyas16
heat.17
Fromthetemperatureprofilesitcanbededucedthatwithhigherpowerinthe18
inductionheatingmachine,whensteelballsarepresent,themaximumtemperatureincreased19
linearlyasmorecurrentwasinducedonthesurfacesoftheballs.Theheatingrate,givenbythe20
parameterb,alsoappearstobefasterfortheconventionalheatingmethod(0.0017)compared21
14
totheinductiveheatingmethod(0.0009).Thisisexpectedasthetemperaturecontrollerinthe1
conventionalmethodwasoperatedautomatically,whereastheinductionheatingwas2
controlledmanuallyduetothelimitationsoftheexistingequipment.3
3.3Yields4
Themassesoftheliquidproductandthecharleftbehindwerecollectedandquantified.5
Thedifferencefromtheoriginalbiomasswastakentodeterminethemassofgasreleasedfor6
eachexperiment.WithHDO,lowerliquidyieldsandhighergasyieldsareexpectedasorganic7
compoundsfromthedecompositionofligninandcelluloseundergosecondarycrackingto8
produceincondensablegasessuchasCO,CO2andCH4.Moreover,deoxygenationresultsin9
removalofoxygenintheformofCO,CO2andH2O.Watercontentalsoincreasedas10
dehydrationreactionstookplace(Figure5).Bothoftheseeffects,thesecondarycrackingand11
waterproductionreactions,resultedinaloweroilyieldforthecatalyzedruns,asiscommonly12
reportedinliteratureforthesetypesofprocessesandreactions[3,4,14,27].Thecomplete13
yieldvaluesarelistedinTable2.Loweroilyieldswereobservedforcatalystheatedwith14
inductionheatercomparedtoheatingtape;thisisattributedtohighercatalystfouling15
observedforheatingtape(discussedinsection3.6).Highercatalystfoulingimplieslower16
catalystactivityandlowerrateofHDOandcrackingreactionsresultinginhigherliquidyields.17
Table2.Yieldvalues(±std.error)18Sample Water(wt.%) Oil(wt.%) Char(wt.%) Gas(wt.%)
Baseline 18.48±0.31 22.52±1.31 20.00±0.00 39.00±1.00
HT237̊C 16.59±4.57 13.41±3.57 21.00±0.00 49.00±1.00
IH234̊C 19.23±1.85 6.77±0.85 20.00±2.00 54.00±1.00
IH286̊C 17.74±1.45 6.76±2.05 21.00±1.00 54.50±4.50
IH375̊C 16.09±0.62 5.41±2.12 23.50±1.50 55.00±0.00
19
3.4GasChromatography20
15
TheGC-MSspectracollectedfromtheoilphaseoftheliquidproductsareshownin1
Figure6.Thepeakswerelargelyidentifiedasphenoliccompounds,withtracesofalcohols,2
aldehydesandketones.Withoutup-conversion(baseline),theonlyhydrocarbonidentifiedwas3
thatattributedtoethylbenzene.Thispeakincreasedinintensityforallup-conversion4
experiments,butmarkedlysofortheinductiveheatingexperiments.Thephenolicpeaks,5
however,werelowestwiththeinductionheatingrunat234°Candgraduallyincreasedasthe6
temperatureofthebedincreased.PhenoliccompoundsgenerallyundergotheHDOreactionto7
formbenzeneorcyclohexaneafterthehydroxylgroupisremovedviadehydrationreactions8
[4].9
However,alkylethergroupshavebeenreportedtonegativelyinfluencethereactivityof10
thephenolswhilealkylgroupshaveapositiveinfluence[28].ThepeaksshowninFigure6show11
mostofthelatterremovedafterupgradingwiththeinductionheater,whiletheformerpersist12
albeitatrelativelylowerintensities.Asummaryofthecompoundsidentifiedwereclassifiedas13
hydrocarbons,phenols,orothers(includedalcohols,aldehydesandketones)andarelistedfor14
eachexperimentinTable3.15
Table3.Summaryoforganiccompoundspresentineachpyrolysisoil,basedonwt.%(±std.16
error).17Sample Hydrocarbons(Wt.%) Phenols(Wt.%) Other(Wt.%)Baseline 7.95±2.93 66.52±2.17 25.53±1.31HT237̊C 13.73±1.18 61.37±0.64 24.90±0.44IH234̊C 29.48±0.62 39.9±0.69 30.61±0.98IH286̊C 25.83±1.34 47.65±2.67 26.52±3.83IH375̊C 33.15±0.96 48.22±7.35 18.63±3.14
18
Phenoliccompoundsmadeuptwo-thirdsoftheoilcompositionbeforeupgrading.For19
thefirstcatalyzedexperimentusingtheinductionheateratthelowestcatalystbed20
temperature,thecompositionofphenolsdecreasedto40wt.%,whiletheamountof21
16
hydrocarbonsincreasedfrom8to30wt.%.WiththepresenceoftheHDOcatalyst,partial1
deoxygenationofthephenolstobenzenecanbeinferred.Theotherinductionheating2
experimentsrunathigherbedtemperaturesgavesimilartrendsforthehydrocarbons,butalso3
showedagradualincreaseinphenolswithincreasingbedtemperature.4
Fortheheatingtapeexperiment,asmallerriseinhydrocarboncompositionisobserved5
(to14wt.%)buttheprofileislargelyidenticalwithrespecttothebaselineexperiment.This6
suggeststhatthecatalystsurfacesitesinthisexperimentwerefouledorinhibitedrelatively7
fast,preventingtheinitiationofadsorptionoftheorganiccompound.Thiswouldimplyalarge8
temperaturegradientasaresultoftheslowtransferofheatfromtheexteriorofthetubeto9
theinterior.Thisphenomenonisdiscussedinmoredetailinthenextsections,wherethe10
catalystsurfacesareanalyzedpost-experiment.11
InadditiontotheGC-MSoftheoilphase,GCanalysisofthegasproductforCO,CO2and12
CH4wasperformed(Figure7).BesidesHDO,catalyticcracking,whichresultsintheremovalof13
theorganicelementsfromtheoilintothegaseousphase,canalsotakeplace.Theresultsfor14
theinductionheatingrunsshowaslightincreasingtrendforallthegaseousproductsasthebed15
temperatureincreased,withtheexceptionoftheCOunder375°C,whichdroppedsharply.As16
thebedtemperatureincreases,thevaporizedorganicmoleculesaremorelikelytoundergo17
additionalcrackingproducingmoregaseousproductsintheformofcarbonmonoxide,dioxide18
andsmaller-chainhydrocarbons[29].Thelargestandarderrorproducedfortheinduction19
heating375°CGCtest,suggeststhisdatapointasapossibleoutlier.Besidesthisincreasing20
trendwithtemperature,thereisnodiscerniblepatternofsignificancefortheGCgasanalysis.21
17
TheabsenceofadecreaseinCOandincreaseofCO2asaresultofthecommonoxidation1
activityforPtcatalyst[30],suggestsunfavorableconditionsforthisparticularreaction.2
3.5ElementalAnalysis3
ThedrybasisC,HandOcompositionsarelistedinTable4forthedifferentexperiments4
aswellasthebiomassandcharsamples.UsingthisdatawecandeterminetheO/CandH/C5
molarratiooftheoilsamplesfortheinduction-heatedandconventionally-heatedupgrading6
experimentsandcomparethemtotheoilwithoutdeoxygenation(Figure8).Forthe7
experimentrunat234̊Cwiththeinductionheater,theO/Cmolarratiodecreasedto0.51from8
1.36,a62.5%reductioninthemolaroxygen,thehighestreductionfromalltheexperiments.9
The284̊Cexperimenthadthesecondhighestreduction,downto0.81,a40%reduction.The10
highestbedtemperatureat375̊CandtheheatingtapeexperimenthavealmostidenticalO/C11
ratioscomparedtothebaseline.12
13
14
Table4Summaryoftheelementalcompositionforeachpyrolysisrun(±std.error)15Sample Carbon(Wt.%) Hydrogen(Wt.%) Oxygen(Wt.%)
PSDBiomass 49.5±1.00 6.1±0.85 44.7±0.52
Char 84.4±0.69 1.8±0.08 13.5±0.72BaselineBio-oil 32.3±1.61 9.5±0.66 58.2±2.28
Bio-oilHT237̊C 29.2±0.08 11.0±0.01 59.8±0.08
Bio-oilIH234̊C 52.8±5.32 12.7±2.35 34.5±3.02
Bio-oilIH286̊C 42.9±0.82 11.0±0.01 46.1±0.82
Bio-oilIH375̊C 28.5±0.67 9.4±1.59 62.1±0.92
16
At-testanalysisforeachexperimentcomparedtothebaselineO/Cshowedstatistical17
significancefortheIH234̊Crunonly,andnosignificancefortheremainingones.Inaddition,18
nostatisticalsignificancebetweenanygroupswasdeterminedusinganANOVAtestfortheH/C19
ratios.20
18
Thecokeformedinthecatalystwasalsoaccountedforbyrunningelementalanalysison1
thepellets,aftersinglepyrolysisrunswiththedifferentheatingmethods(Figure9).Clearly,in2
additiontoremovingOfromthefeed,asignificantportionoftheCisalsobeingremoved,3
leadingtoanincreaseintheO/Cratiointheoil.Forthecaseoftheheatingtape,26.75%ofthe4
totalbiomassweightwasfoundtobelostinthecatalystbedintheformofcoke.IftheCfrom5
cokeisaccountedforasshowninFigure8,thecalculatedO/Cmolarratiowouldbe0.06.The6
differencebetweenthisvalueandthereportedvalueoftheoil-onlyvalueof1.53(>96%)for7
theheatingsuggeststhedeoxygenationeffectwiththismethodishamperedduetothelossof8
theCfromtheoil.Inotherwords,theresultsfromtheheatingtapeandbaselineexperiment9
areinsignificantfromoneanother,duetothefactthatthemeasuredlossofOisoffsetbythe10
lossofCintheformationofcoke.Toalesserextent,thisisalsoseenwiththeIH234°C11
experiment,wherean8.75%lossofCmasswasnoticedduetothecokeformationonthe12
catalystbed.TheO/CratiocalculatedincludedtheCfromthecokewouldbe0.047.Datafor13
cokedepositionwasnotcollectedattheothertemperatures.14
InadditiontolosingCarbonoverthecatalystbedintheformofcoking,elementalmass15
balancesrevealthatCandOarealsoescapingintothegasphaseproportionatelydifferent16
comparedtothebaselinecompositions(Figure10).ThehigherO/Cratiosinthegasphase17
appearloweratthehighertemperatures,whichwouldleadtoourobservedresults,a18
respectivedecreaseintheO/Cratiooftheoilphaseatthesetemperatures.19
3.6Catalystfoulingandactivityanalyses20
Tounderstandthediscrepancybetweentheconventionalheatingandinductionheating21
methodforpyrolysisupgrading,thesurfacesofthecatalystswereexaminedusingNH3-TPDand22
19
BET,andCHNanalysisforcokeformation.Theacidityforthecatalystsafterasinglerunusing1
theinductionheatingmethodat234̊Cdecreasedfrom1.69to1.62NH3mmol/g,catalyst.2
Meanwhile,fortheheatingtapemethod,theacidicsitesdecreasedfrom1.69to0.924NH33
mmol/g,catalystafterasinglerun(Figure11),suggestingafoulingoftheavailableacidicsites4
andhindranceoftheadsorptionofoxygenatedcompoundsbyLewis-basedelectrontransfer.5
Oilcondensationandcokedepositiononthecatalystsurfaceblocksthecatalystpores,6
decreasingtheavailabilityofactivereactionsites.SinceHDOoccursmainlyonthestrongacid7
sites,adecreaseintheacidsitesduetoporeblockagewouldreduceHDO.ThespecificBET8
surfaceareasrevealedasurfaceareareductionfrom100.24to95.70m2/gfortheinduction9
heatingmethod,andto60.63m2/gfortheheatingtapemethod,respectively.Again,basedon10
theseresultsitcanbededucedthatthecatalyticactivesitesarebeingpoisonedunderthe11
heatingtapeatahigherratethantheinductionheatingmethod.12
Whilecokedepositionhindersthecatalystactivity,completecatalyticdeactivationwas13
notobservedforeitherofthemethods.FromTPDanalysis,itcanbeclearlyobservedthateven14
aftercokedeposition,somestrongacidsiteswereavailableforreaction,ensuringreusabilityof15
thecatalyst.Studiesofinductionheatingforcatalystre-utilizationwasrecentlyshownto16
performwellforothercatalysts[31],andeventhoughitwasnotundertakeninthiswork,17
basedontheTPDdatapresenteditisexpectedtoundergoasimilarbehavior.Regardless,this18
isanimportantissuethatwillbeaddressedindetailinafollow-upstudy.19
AsitwasearliershowninFigure9,elementalanalysistestedonthecatalystpellets20
revealedhigherCwt.%contentfortheheatingtapeexperimentafterasinglerun.Therapid21
poisoningofactivesitessuggestsinabilityofthecatalysttoadsorbtheorganicmoleculesto22
20
furtherdeoxygenateandreleasewater,aswellasalossofthecarboncontentinthecatalyst1
bed.ThisphenomenonwasalsodeducedfromtheGC,KF,andCHNanalysisperformedforthe2
heatingtapeexperiment,wheretheresultsresembledcloselytothoseobtainedforthe3
pyrolysisoilrunwithoutcatalyticupgrading.Thereasonforthebetterperformanceof4
inductionheatingasopposedtotheheatingtapecanbeattributedtodirectheatingofcatalyst5
bedintheinductionsystem.Fortheheatingtape,duetoinefficientheating,thecatalystbed6
actsasaheatsinkwhilethevaporphaseactsasaheatsource,drivingtheproductmolecules7
towardsthecatalystbedandcondensingonthesurface.Inaninductionheater,themetal8
catalystisdirectlyheatedwithouttheuseofheatcarrier.Thismakesthecatalystaheatsource9
ratherthanaheatsink,reversingthethermalfluxandensuringthemovementofproduct10
moleculesawayfromthesurfacereducingdepositionandblockageofactivesites.11
Lookingonlyattheinductionheatingexperiments,atrendappearstoshowthatwith12
increasingtemperaturesstartingfrom234°C,themolarO/Cincreases,andhencetheHHVof13
theoildecreases.Inaddition,ahigherpercentageofCarbonwasobservedtohavebeenlostat14
thehighertemperaturesinthegaseousphase.However,onemustalsolookattheinterior15
temperatureobtainedinthecatalystbedandoverlaythatinformationwiththeTPRandTPD16
profilesofthecatalystforhydrogenconsumptionandreactantadsorption.FromFigure11,the17
twoactivepeaksforreductionandacidsiteadsorptionappearataround167°Cand356°C.18
Thebedtemperaturewascalculatedforeachofthethreeexperimentsfromthesurface19
tubetemperaturemeasuredusingtheIRcamera.UsingFourier’sheatbyconductionlawfora20
multi-layeredcylindricalshell(Eqn.4),thetemperaturewithinthetubewasestimated,taking21
intoaccountheatlostduetoradiativeandconvectiveheattransfertothesurroundings.The22
21
resultsfortheinteriortemperaturesforeachexperimentarelistedinTable5.For1
simplification,T1istakenathalftheradialdistancefromthecentertotheinteriorwall,andthe2
bedofsteelballsisassumedtobeonesolidshell.Thesetemperaturesaresuperimposedover3
theTPprofilesinFigure11above.Thebedtemperatureat383°CforIH375fallsjustoutsideof4
thesecondreductionpeak,suggestingverylittletonohydrogenconsumptiononthecatalyst5
sitesarepossibleatthistemperature.6
7
Table5.InteriortemperaturesforthecatalystbeddeterminedusingFourier’sHeatby8
ConductionLawfora3-layeredshellcylinder,andthecalculatedresidencetimesforeach9
experiment.10
11
Q(W)=(T3-T1)/(RSteel+RTube) (Eqn.4)12
Experiment Q[W] T3[̊C] T1[̊C] t[s]HT237°C 169 237 232 8.46IH234°C 122 234 239 8.57IH286°C 168 286 292 7.01IH375°C 193 375 383 5.34
13
Meanwhile,theexperimentsrunat292°Cand239°Cfallclosetothepeakofthefirst14
reductionanddesorptionpeak.Theformershowedthesecond-highestreductionintheO/C15
ratio,withthelossofmoreCintothegasphasepossiblyexacerbatingthequalityoftheoil.At16
thesametime,thelowertemperature,whichliesclosertothefirstpeak,reflectingtheweaker17
acidsitesandreactivemetalsitesonthecatalystsurface,showedthehighestdeoxygenation18
effect.ThedifferencebetweenexperimentsIH234andHT237(relativelysametemperature)19
underscorestheadvantageofusinginductionheatingasaheatingsourceforthecatalystbed.20
Attemptingtoreachthefirstpeakwiththeconventionalheatingmethodwasshowntobe21
problematicasaresultofthepolycondensationofthebiooilvaporsatthelowtemperature.22
Thisislikelyduetothecoldspotsdevelopedastheheattransfersfromthewallstotheinterior23
22
ofthebed,andthepelletsdevelopingnegativetemperaturegradientsacrosstheirsurfaces.1
Meanwhile,atthesametemperaturewiththeinductionheating,partialdeoxygenation2
indicatesthatmovingclosertothefirstpeakismuchmorepossiblewhileavoidingsignificant3
condensation,astheheattransfersfromtheinteriorofthebedtothewalls,andminimizing4
thetemperaturegradientsacrossthesurface.5
Anotherfactortoconsideristhecontacttimeofthereactantswiththecatalystsites.6
TheresidencetimesforeachexperimentarealsolistedinTable5,withtheexpansionofthe7
gaswithtemperatureincreasestakenintoaccountusingtheidealgaslaw.Withhigher8
temperatures,thecatalystcontacttimedecreasedsignificantlywhichsuggestslesstimefor9
HDOtotakeplace.Arecommendationforfutureworkwouldbetoincreasethelengthofthe10
tube,aswellasthecoil,forlongerresidencetimes.11
3.7EnergyBalances12
13
TheHHVsoftheoilphasesforeachexperimentarelistedinTable6.Asshown,theHHV14
valueofthebio-oilupgradedatthelowestinductionheatedcatalystbed,28.82MJ/kg,isalmost15
twicethevalueobtainedfortheheatingtapeexperiment(15.00MJ/kg),whichisalmost16
identicaltotheHHVoftheoilwithoutup-conversion(14.12MJ/kg).17
Table6.EnergyBalances(withstd.errors)18
19
Experiment HigherHeatingValueoftheoil(MJ/kg)
InputEnergy-processequipment,biomass(kJ)
OutputEnergy-char,oil,gas(kJ)
NetLoss(kJ)
BiomassEnergyRecovered(%)
CONTROL 14.12±1.91 1466±7.14 105±4.50 1361±5.97 53.2±0.36
HT237̊C 15.00±0.04 1826±7.14 88±0.14 1738±5.05 44.6±1.69
IH234̊C 28.82±0.55 1766±7.14 105±3.55 1661±5.64 53.3±0.13
IH286̊C 22.81±0.16 1886±7.14 108±4.21 1779±5.86 54.7±0.15
IH375̊C 12.06±2.23 2066±7.14 110±2.87 1956±5.44 56.0±0.57
23
Theenergyinputsandoutputsforeachpyrolysisexperimentoverthedurationofthe1
run(20min)arealsolistedinTable6,withthenetlosslistedinthethirdcolumn.Theinput2
energyincludedtheoperationalequipmentrunningduringthepyrolysissuchastheinduction3
heater,ESP,aswellasthecalorificvaluesofthebiomassandhydrogengasflowingin.The4
valuesintheenergyoutputwerethederivedcalorificvaluesofthechar,oilandgasproducts.5
Beingunabletomeasurethehydrogenexitingthesystemaswellasotherlowmolecularweight6
hydrocarbons(C2-C5)[14],ournetlossesmayappearlargerthanactuallosses.7
Thedeterminednetlossappearedhigherfortheheatingtapeexperimentcomparedto8
itssimilarinductionheatingcounterpart.Thisisaresultoftheminimal-to-nodeoxygenation9
achievedintheheatingtapeexperiment,comparedtotheinductionheating.Theinduction10
heatingexperimentsathigherbedtemperatures(286̊Cand375̊C)predictablyshowedmuch11
highernetlossesasaresultofthenecessaryadditionalpowertomaintainthehigher12
temperatures,withlittleadditionalupgradingoftheoiltocontributetowardahigherHHV.13
Theenergyvaluesrecoveredinourproductsfromtheoriginalbiomassarelistedfor14
eachexperiment.Alltestsrevealedroughlyequalrecoveryamounts,exceptfortheheating15
tapeexperimentwhichhadthehighestlossofCinthecatalystbed.Whiletheenergy16
recoveredisidenticalfortheboththeupgradedandnon-upgradedexperiments,mainlydueto17
thelossoftheoilyieldintheformer,itisimportanttonotethattheenergyisdistributed18
amongfewermoleculesasshowninourGC-MSspectraearliercomparedtothebaseline.This19
indicatestheupgradedproductismorehomogenous,stableandextractablecomparatively.20
Rawbio-oilcontainshundreds,eventhousands,oforganiccompounds,makingtheprocessof21
separatingandcollectingthedesiredcompoundsarduousandcostly[32].Italsoincreasesthe22
24
reactivitywithintheoilmakeupasthesemostlyoxygenatedcompoundsinteractwitheach1
otherandalterthechemicalcompositionoftheoil.This‘aging’oftheoilnotonlydeteriorates2
thequalityoftheoil,butalsocomplicatesthechemicalextractionprocess[31,32].Byreducing3
thechemicalmakeupoftheoiltoahandfulofcompoundsandconcentratingtheenergy4
density,separationcostsarereducedandspontaneousreactionsarelesslikelytotakeplace.5
Tomitigatetheenergylossesinourprocess,theuseofinsulationontheboththe6
biomassandcatalystbedtubeswouldassistinthereductionoftheamountofpowerneededto7
maintainbothreactortemperatures,byminimizingradiativeandconvectiveheatlossesThe8
insulationcouldnotbeusedinthesestudiesduetotheoperationoftheupgradingequipment9
atverylowpowerlevels(3-5%),veryclosetotheminimumpossibleforstableoperations(the10
equipmentisnotdesignedtooperateat1-2%ofthemaximumpower).Thus,theequipment11
wasoperatedinanenergyinefficientmannerinordertopreventequipmentmalfunction,as12
additionalinsulationwoulddropthepowerrequirementsbelowthislimit.13
Inaddition,scalingupboththebiomassandcatalystamountswillhelpreducethenet14
lossbyincreasingouroutput-to-inputenergy.Thereactorsizeswouldremainidentical,asthey15
werenotoptimizedinthisexperiment,andthelargerbiomassandcatalystpelletloadingswill16
increasetheeffectofHDO,andimprovetheenergyrecoveryoftheupconversionprocess.17
4.Conclusion18
Usinginductionheatingasasourceforasteel-packedcatalystbed,up-conversionof19
sawdustpyrolysisoilwasachievedbypartialdeoxygenationwithPt/Al2O3.Theoptimal20
temperatureofthebedneededforhydrogenreductionwasdeterminedtobearound230-21
240°C.Aconventionalheatingmethod,usinganelectricheatingtapeasanexternalheatsource22
25
wasusedasacontrol.Inthiscontrolexperiment,heatingthebedtothesameoptimal1
temperature(asobservedininductionheating)resultedinrapidfoulingofthecatalystviacoke2
formationwithlittle-to-nodeoxygenation.Thestudydescribedinthispaperhelpssupport3
inductionheatingasalucrativeheatingsourceforacatalystbedcoupledwithconductive4
materialtoaidindrivingthetemperaturegradientfromtheinteriortotheexteriorofthetube,5
andavoidingheattransferloss.Thisopensthedoortolookingatcatalyticsupportswithhigh6
electricalconductivitytoincreasethelifetimeofthecatalystbyheatingthepelletsdirectlyand7
preventingthedepositionofcokeandotherpollutants.8
Acknowledgements9
ThisworkwasfundedbytheNationalScienceFoundation(NSF)(#CBET1437810).Partial10
supportwasalsoprovidedbytheLSUAgCenter,theDepartmentofBiologicalandAgricultural11
EngineeringatLSU,USDANIFAviaHatchProgram(projectLAB#94196),LouisianaBoardof12
RegentsEnhancementProgram(award# LEQSF(2015-17)-ENH-TR-01),andLouisiana13
TransportationResearchCenter(proposal#40201).TheauthorswouldliketothankDr.James14
Spivey,ZiWang,Dr.NitinKumar,Dr.TommyBlanchard,Dr.CharlieMilan,ConnieDavid,15
GustavoAguilarandCharlesHenkelfortheirtechnicalassistanceduringthesestudies.The16
manuscriptwaspublishedwiththeapprovaloftheDirectoroftheLouisianaAgricultural17
ExperimentStationasmanuscript#2016-232-27532.18
References19
[1]T.Dickerson,J.Soria,Energ.,6(2013)514-538.20[2]P.M.Mortensen,J.-D.Grunwaldt,P.A.Jensen,K.Knudsen,A.D.Jensen,Appl.Catal.A:Gen.,40721(2011)1-19.22[3]J.Payormhorm,K.Kangvansaichol,P.Reubroycharoen,P.Kuchonthara,N.Hinchiranan,Bioresour.23Technol.,139(2013)128-135.24[4]M.Zanuttini,C.Lago,C.Querini,M.Peralta,Catal.Today,213(2013)9-17.25
Figure1.IRImage.ThermalimagerecordedbytheuserinterfaceoftheThermaCAM
Professional9.1dataacquisitionsoftware(left),usedtomeasureinfraredradiationofheated
surfaces,comparedtoimageofactualcatalystbedenvelopedincoil(right).
Figure2.TPD&TPRProfiles.Temperature-programmedreductionwithH2andtemperature-
programmeddesorptionwithNH3profilesforthePt(1wt.%)/Al2O3pellets.
Figure3.HeatingProfiles.TemperatureplotsrecordedusingIRcameraandThermaCamdata
acquisitionforcatalystbedheatedunderRFinductivefieldat3differentpowers:250W,350W,
and500W,andwithelectricalheatingtape(HT300W).
Figure4.Steady-StateTemperatures.Maximumsteadystatetemperatureareplottedforthe
catalystbedwithnosteelballs,thebedmixedwithsteelballsandheatedat3differentpower
levels,andthebedheatedwithelectricalheatingtape.
Figure5.Water&Bio-oilYields.Waterandoilcompositionofpyrolysisliquidproduct,
determinedusingKFtitration.
Figure6.GasChromatographyMassSpectrometry.GC-MSspectrafortheinductiveand
conventionalheatingsamples,at234̊Cand237̊Crespectively,comparedtothenon-upgraded
oilsample.
Figure7.CO,CO2,CH4Quantification.GC-Gasanalysisofthegassamplescollectedduring
pyrolysisforcarbonmonoxide,dioxideandmethanequantification.
Figure8.MolarO:C,H:C.Oxygen-to-carbon,andhydrogen-to-carbonmolarratiosforthe
controlandupgradedsamplesbasedontheirelementalanalyses.Forthetwoheating
comparisonexperiments(234/237̊C),theratiosaccountingforthecokedepositedoncatalyst
isalsodisplayedtounderscoreeffectofthedepositionontheoverallO/Ccontentoftheoil
betweenthetwomethods.
Figure9.CokeContent.CelementalanalysisonthePt/Al2O3pelletsaftersinglepyrolysis
upgradingrunsforthetwoheatingcomparisonexperiments,reflectingcokedeposition
quantity.
Figure10.ElementalMassBalances.C(a),O(b),andH(c)wt.%balancesovertherespective
productsformed.
Figure11.TPD&TPRProfiles.NH3-TPDprofilesforfreshcatalysts(control)comparedto
inductively-heated(IH234̊C)andconventionally-heated(HT237̊C)catalystsaftersinglerun
pyrolysisup-conversion.
0
2
4
6
8
10
12
14
FreshPellets
IHPellets
HTPellets
C(wt.%)
0%
10%
20%
30%
40%
50%
60%
70%
Baseline HT237 IH234 IH286 IH375
wt.%
CBalance
Char Oil Catalyst Gas
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Baseline HT237 IH234 IH286 IH375
wt.%
OBalance
Char Oil Water Gas
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Baseline HT237 IH234 IH286 IH375
wt.%
HBalance
Char Oil Water Gas
O:CStatisticalAnalyses
t-Test:Two-SampleAssumingUnequalVariances
Control HeatingTape
Mean 1.357296731.53513545
Variance 0.029120697.2675E-05
Observations 2 2
HypothesizedMeanDifference 0
df 1
tStat -1.4719709
P(T<=t)one-tail 0.18994816
tCriticalone-tail 6.31375151
P(T<=t)two-tail 0.37989632
tCriticaltwo-tail 12.7062047
t-Test:Two-SampleAssumingUnequalVariances
Control IH250
Mean 1.357296730.50723139
Variance 0.029120690.0229736
Observations 2 3
HypothesizedMeanDifference 0
df 2
tStat 5.70292622
P(T<=t)one-tail 0.014699
tCriticalone-tail 2.91998558
P(T<=t)two-tail 0.02939801
tCriticaltwo-tail 4.30265273
t-Test:Two-SampleAssumingUnequalVariances
Control IH350
Mean 1.357296730.80908282
Variance 0.029120690.00358496
Observations 2 4
HypothesizedMeanDifference 0
df 1
tStat 4.40953979
P(T<=t)one-tail 0.07098597
tCriticalone-tail 6.31375151
P(T<=t)two-tail 0.14197194
tCriticaltwo-tail 12.7062047
t-Test:Two-SampleAssumingUnequalVariances
Control IH500
Mean 1.357296731.63319773
Variance 0.029120690.00040361
Observations 2 2
HypothesizedMeanDifference 0
df 1
tStat -2.2707977
P(T<=t)one-tail 0.13204133
tCriticalone-tail 6.31375151
P(T<=t)two-tail 0.26408266
tCriticaltwo-tail 12.7062047
H:CStatisticalAnalyses
Control 3.009348923.020220213.452016433.59269121
HT 2.368972932.252667474.542463214.5185608
IH234 4.359633624.267853523.16363552
IH286 3.010397182.968247133.192252663.19326012
IH375 4.753094893.22692491
Anova:SingleFactor
SUMMARY
Groups Count Sum Average Variance
Control 4 13.07427683.268569190.08919345
HT 4 13.68266443.4206661 1.64469362
IH234 3 11.79112273.930374220.44302207
IH286 4 12.36415713.091039270.01409144
IH375 2 7.9800198 3.9900099 1.16459739
ANOVA
SourceofVariation
SS df MS F P-value Fcrit
BetweenGroups 1.922569434 0.480642360.7906844 0.5532189 3.25916673
WithinGroups 7.2945770412 0.60788142
Total 9.2171464716