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EVERYTHING YOU NEED TO KNOW FOR SUCCESSFUL BATTERY SERVICING A WHITE PAPER ON BATTERY TESTING More than a third of breakdown incidents attended by roadside technicians from the Dutch and German automobile associations ANWB and ADAC are as a direct result of problems with the battery, with many of these vehicles having been serviced regulary. Can garages prevent vehicles from breaking down by performing preventive maintenance? How? To find out, we went in search of answers to four common questions about battery servicing: 1. Why test batteries? 2. How do you test batteries and the charging systems? 3. What can go wrong? 4. What do you need for a good battery test? 1 Why test batteries? The German automobile association ADAC has published a list of the types of incidents attended by its roadside technicians on its website. Unfortunately, the categories into which the breakdown statistics are broken down differ from year to year. Nevertheless, you can still learn a lot from the figures provided. For example, 31.7% of motorists who called out the ADAC in 2012 had a battery problem. In 2013, this figure rose to 33.1%, and by 2015 it was 35.7%. This is therefore more than one third of breakdowns, and rising. If we include failures due to problems with the alternator or starter motor, this figure rises by some additional 10 percentage points. This means that nearly half of all car breakdowns in Germany are due to either battery, starter motor or alternator problems. Nearly half of breakdowns are due to either the battery, starter motor or alternator The ANWB offers free battery tests at members’ homes In the Netherlands, the ANWB presents its breakdown statistics in the form of the Top 10 Vehicle Breakdowns. ‘Battery problems’ has for years held the number one spot. The ANWB website states: “If you want to avoid a nasty surprise when the temperatures plummet, ask about our preventative battery checks.” Members requesting this service should have a roadside technician at their home within the hour. It then takes the technician fifteen minutes to check the battery, alternator and starter motor (the latter two occupy positions 3 and 6 in the Top 10 Breakdowns). The cost of this battery check? € 0.00. What’s more, if the battery is in poor condition, the roadside technician will gladly fit a new one there and then. Thanks to this preventive testing, and of course thanks to roadside assistance, the ANWB sells tens of thousands of batteries each year… Tens of thousands of batteries, is that revenue that the garages are missing out on? Probably not, since this figure will also include cars that only ever visit a garage for the compulsory annual vehicle safety test. And batteries can suddenly give up the ghost in cars that receive regular maintenance too. However, it is much more common for batteries to deteriorate gradually. The capacity of the battery declines slowly over time.

EVERYTHING YOU NEED TO KNOW FOR SUCCESSFUL BATTERY … · EVERYTHING YOU NEED TO KNOW FOR SUCCESSFUL BATTERY SERVICING A WHITE PAPER ON BATTERY TESTING More than a third of breakdown

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Page 1: EVERYTHING YOU NEED TO KNOW FOR SUCCESSFUL BATTERY … · EVERYTHING YOU NEED TO KNOW FOR SUCCESSFUL BATTERY SERVICING A WHITE PAPER ON BATTERY TESTING More than a third of breakdown

EVERYTHINGYOUNEEDTOKNOWFORSUCCESSFULBATTERYSERVICINGAWHITEPAPERONBATTERYTESTING

More than a third of breakdown incidents attended by roadside technicians from the Dutch and GermanautomobileassociationsANWBandADACareasadirectresultofproblemswiththebattery,withmanyofthesevehicles having been serviced regulary. Can garages prevent vehicles from breaking down by performingpreventivemaintenance?How?Tofindout,wewent insearchofanswerstofourcommonquestionsaboutbatteryservicing:

1. Whytestbatteries?2. Howdoyoutestbatteriesandthechargingsystems?3. Whatcangowrong?4. Whatdoyouneedforagoodbatterytest?

1Whytestbatteries?TheGermanautomobileassociationADAChaspublishedalistofthetypesofincidentsattendedbyitsroadsidetechniciansonitswebsite.Unfortunately,thecategoriesintowhichthebreakdownstatisticsarebrokendowndifferfromyeartoyear.Nevertheless,youcanstilllearnalotfromthefiguresprovided.Forexample,31.7%ofmotoristswhocalledouttheADACin2012hadabatteryproblem.In2013,thisfigureroseto33.1%,andby2015itwas35.7%.Thisisthereforemorethanonethirdofbreakdowns,andrising.Ifweincludefailuresduetoproblems with the alternator or starter motor, this figure rises by some additional 10 percentage points.This means that nearly half of all car breakdowns in Germany are due to either battery, starter motor oralternatorproblems.

Nearlyhalfofbreakdownsareduetoeitherthebattery,startermotororalternator

TheANWBoffersfreebatterytestsatmembers’homesIntheNetherlands,theANWBpresentsitsbreakdownstatisticsintheformoftheTop10VehicleBreakdowns.‘Batteryproblems’hasforyearsheldthenumberonespot.

TheANWBwebsitestates:“Ifyouwanttoavoidanastysurprisewhenthetemperaturesplummet,askaboutourpreventativebatterychecks.”Membersrequestingthisserviceshouldhavearoadsidetechnicianattheirhomewithinthehour.Itthentakesthetechnicianfifteenminutestocheckthebattery,alternatorandstartermotor(thelattertwooccupypositions3and6intheTop10Breakdowns).Thecostofthisbatterycheck?€0.00.What’smore,ifthebatteryisinpoorcondition,theroadsidetechnicianwillgladlyfitanewonethereandthen.

Thankstothispreventivetesting,andofcoursethankstoroadsideassistance,theANWBsellstensofthousandsofbatterieseachyear…Tensofthousandsofbatteries, isthatrevenuethatthegaragesaremissingouton?Probablynot,sincethisfigurewillalsoincludecarsthatonlyevervisitagarageforthecompulsoryannualvehiclesafetytest.Andbatteriescansuddenlygiveuptheghostincarsthatreceiveregularmaintenancetoo.However,itismuchmorecommonforbatteriestodeteriorategradually.Thecapacityofthebatterydeclinesslowlyovertime.

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Unusuallyhighdischargeacceleratestheprocess,asdoeshotweather.Soalthoughbatteryproblemsstartinthe summer, youwon’t notice untilwinter. At low temperatures, the capacity of aworn-out battery is notsufficienttostarttheengine,andthat’swhenmotoristscanfindthemselvesforcedtocalloutabreakdownservice.Sometimeslowtemperaturesaren’tevennecessary.Manymotoristscalloutbreakdownservicesduetobatteryproblemsinthesummertoo.Inallthesecases,abatterytestinthemonthspriortothebreakdowncould have shown that the battery was weak, and prevented a roadside failure and more importantly anunhappycustomer.

Batteryproblemsstartinthesummer,butyouwon’tnoticeuntilwinter

AsshowninthevideoaboutbatterychecksontheANWBwebsite,ANWBroadsidetechniciansuseMidtronicsbatterytesters.Midtronicsalsohasitsownstatisticaldata:“Anaverageof17outofevery100batteriestestedbygaragesneedreplacing.Ofthose17customers,anaverageof13actuallybuyanewbattery.”Inshort,every100batterytestsequal13batterysalesonaverage.Varta’sstatisticsareslightlymoreoptimistic:“1in5batteriestestedisinbadcondition.Andbecause7outof10customersfollowtheadviceofthegarage,1in7batteriesarereplacedimmediately.”

ABOVE:BATTERIESACCOUNTFORMORETHANATHIRDOFBREAKDOWNSINGERMANY.ADDTOTHISPROBLEMSWITHTHESTARTER

MOTORORALTERNATOR,ANDITISRESPONSIBLEFORALMOSTHALFOFVEHICLEFAILURES.

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It’samatteroftrustHowever,atgarageanddiagnosticsspecialistDTSinLopik,batterysalesarenotthemainmotivefortestingthebatteryofeachcarthatentersthepremises:“Everycarweservicemustalwaysfireandstart.Eveninwinter”,saysDTSownerWillemSluijs. “Customersneed tobe able to counton thatwhen their car comeshere forservicing.”

“Itstarts,doesn'tit?!”However,therearesomeDTScustomerswhorespondwith,“Whatdoyoumeanthebattery'snogood?Itstarts,doesn'tit?!”WhenWillemshowsthemthetestreportandexplainsthatthismightnotbethecaseonacoldwinter'smorning,heisusuallyaskedtofitanewone.Butnotalways:“Ifthecustomerstillsaysno,thenIputonthebillthatwetestedthebatteryanditwasfoundtobeinpoorcondition.I'vereceivedseveralearlymorningcallsfromsuchcustomers,saying:“Er...Iknowyoumentionedthis,butmybattery'sdead.”

ABOVE:17OFEVERY100BATTERIESTESTEDGETTHISRESULT,SAYSMIDTRONICS.13OFTHESE17CUSTOMERSAGREETOREPLACETHEBATTERY.ANDTHEOTHERFOUR?THEYRINGUPONACOLDWINTER'SMORNING:“ER...IKNOWYOUMENTIONEDTHIS,BUTMYBATTERY'SDEAD.”LEFT:BATTERYCHECK?THEANWBWILLGLADLYCOMETOYOURHOUSETO

TESTYOURBATTERY…

2Howdoyoutestabattery?Inthepast,batteriesweretestedwithahydrometer.Ahydrometermeasuresthespecificgravity(orbetter:thespecificdensity)oftheelectrolyte.However,sincetheadventofmaintenance-freebatteriesthatdonothavefillcaps,thisisnotpossibleanymore.Butthisneednotbeacauseforconcern.Afterall,thespecificdensityoftheelectrolyteonlyindicatesthestateofchargeofthebattery.Ifacarbatteryis100%charged,thenthespecificdensityishigh(1.28g/ml).Ifabatteryis80%charged,thespecificdensityis1.245g/ml.

Fascinating,butyoucanalsofindoutthestateofchargequiteeasilyusingadigitalvoltmeter.A100%chargedbatteryhasanidlevoltageof12.7V,whilean80%chargedbatteryhasanidlevoltageof12.5V.Ifabatteryhasanidlevoltageabove12.5V,itisconsideredtobecharged.Batterymanufacturersrecommendchargingstraightawayiftheidlevoltageis12.4Vorlower.Ifthebatteryrepeatedlyhasalowstateofcharge,orisinalowstateofchargeforaprolongedperiod,thiswillleadtosulfation.Thisirreversibleprocesshasanegativeimpactonthestateofhealthofabattery.

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DentinthetankThisstateofhealthsayssomethingaboutthosepartsofthebatteryplatesthatarestillactive.AbatterywithapoorSoHislikeafueltankwithabigdentinit.Evenifyoufillitrightup(SoC=100%),youarenotgoingtogetveryfar.AbatterywithabadSoHwillnotdelivertheexpectedcoldcrankingamps.(ReadmoreaboutSoHintheinsetparagraphs‘Moderncarsmakenewdemandsonbatteries’onpage11.)Inshort,thestateofchargedoesnotindicatethehealthofabattery.Itisthestateofchargeandstateofhealthwhichtogetherdeterminewhetherabatterycandeliverenoughampsonacoldwintermorningtogettheengineturningover.HencewhytogethertheSoCandSoHarecalledtheSoF,orstateoffunction.

‘Thestateofchargeandstateofhealthcombineddeterminewhetherabatterycandeliverenoughampsonacoldwinter

morningtogettheengineturningover’

ConductancemeasurementTherefore,agoodbatterytesterdoesnotonlymeasuretheidlevoltage,butalsotheSoH.TheSoHismeasuredaccordingtotheconductanceprinciple.Thetestermeasurestheinternalconductivity,whichtellsittheinternalresistanceofthebattery.Thisvaluesayssomethingabouttheamountsofplatematerialthatare(still)activeinthebattery,andisthereforeagoodindicatorofthestateofhealthofthebattery.

ConnecttheclampstotheterminalsWewatchWillemSluijstoseehowheperformsabatterytest.First,youneedtoconnectthetester:“Preferablydirectlytotheterminals,”saysWillem.Andwhynottotheauxiliaryorjumpstartterminals,whichareeasiertoreach?“Theinternalresistanceofthisbatteryshouldbeabout5milliohms.Theresistanceofthecablebetweenthe negative pole and auxiliary pole is perhaps 1 milliohm. It could therefore affect the result of themeasurement,butonly inborderlinecases,batteriesthatareonthevergeof failing. Ifyoucan’taccessthebattery,justmeasureusingtheauxiliarypoles.”

SetupthetesterThenit istimetosetupthetester.“Youneedtotellthetesterwhattypeofbatteryit is,whetherit’sbeingtestedinsideoroutsidethevehicle,andwhetherit’sanAGM,EFB,gelorconventionalbattery.Eachdifferenttypeofbatteryrequiresadifferenttestalgorithm.Forinstance,if it'sanEFBbatteryandyourtesterdoesn'trecognizethattype,youwon'tbeabletogetareliablemeasurementofthatbattery.”

Thenthetesterasksforthespecifiedcoldcrankingamps(CCA)andthemeasurementstandardusedtoobtainthisvalue.ThiscouldbeDIN,IEC,EN,SAEorJIS:“Youcanfindthisinformationonthebattery.SometimesintheformofanETNcode,oroftenasaQRcode,whichyoucanreadwithyourphone”,Willemexplains.

SurfacetensionNow the testerwill take ameasurement: “It takes a conductancemeasurement andmeasures the batteryvoltage.Thisaffectstheconductivity.”Butwatchout:“Thebatteryvoltagemaybehigherifthecarhasjustbeendriven. If the tester doesn’t take this into account, youneed to remember to turnon the lights before themeasurementistaken,soyouremovethesurfacetension.Midtronicstesterswillhelpyouwiththis.”

BatteryOKThentheresults:“ThisbatteryhasaCCAvalueof650A(EN).Wemeasure623A(EN)at12.8V.”Thetesterissatisfied:“BatteryOK”.

StartingandchargingsystemWillem:“TheSoCandtheSoHarebothfine.Thatmeansthebatterydoesn’tneedtoberechargedandyoucanassumethat thechargingsystem isworkingproperly.”Hetests itall thesame.Willemconnects thecurrentclampandthensitsbehindthewheel,makingthemostofthebatterytester’slongcables.

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Willemstartstheengineandfollowstheinstructionsonthescreen.Thetestermeasuresthechargingsystemunderfourdifferentoperatingconditions:idlespeed,idlespeedwithelectricalconsumers,increasedspeedandincreasedspeedwithelectricalconsumers. Justashethought: thechargingsystemofthisvehicle is ingoodworkingorder.

Withsuchagoodreading,Willemcouldeasilyhavebypassedthechargingsystemtest.“Butdon'tbetooquicktodothat,becauseadefectinthechargingsystemcanleadtoafaultybattery.”(See:‘Faultychargingsysteminpractice’,insetparagraphsonpage8)

BuildingtrustIsthattheendofthebatterytest?“Thetechnicalpart,yes”,saysWillem.Butwe’renotfinishedyet.Wealwayslet thecustomerknowthatwe've testedtheircarbatteryandcharged itwherenecessary.Sowedon't justinformthecustomer if theirbattery isdead,wealso letthemknowif theirbatteryandchargingsystemarefunctioningproperly.”

IFTHEHOODISOPENANYWAY,ITDOESNOTTAKELONGTOCARRYOUTABATTERYTEST

THETESTERNEEDSTOKNOWWHATKINDOFBATTERYITIS.THISBATTERY'SSPECIFICATIONSARECLEARLYSTATED,BUTIFTHISISNOTTHECASETHENTHE9-DIGITETNCODETELLSYOUWHATYOUNEEDTOKNOWINANYCASE.IFTHECODEBEGINSWITHANUMBERBETWEEN501AND799THENITISA12VBATTERY.THISFIGUREMINUS500INDICATESTHECAPACITYOFTHEBATTERY.INTHISCASE,570-500=70AH.THESECONDTHREEDIGITSGIVEINFORMATIONABOUT

THEDIMENSIONS AND THE LOCATIONOF THE TERMINALS, AMONGOTHER THINGS.MULTIPLY THE LAST THREE-DIGITNUMBERBY10ANDYOUHAVETHECOLDCRANKINGAMPS.INTHISCASE:10X065=650A(EN)

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LEFT: BATTERY OK. IF THIS IS NOT THE CASE, OR IF THE TESTER SAYS “OK PLUS CHARGE”, THEN A STARTING ANDCHARGINGTESTISINORDER.WILLEMATTACHESTHECURRENTCLAMP.RIGHT:THETESTERGIVESINSTRUCTIONSSOTHATITCANMEASUREATIDLEANDINCREASEDSPEED,WITHANDWITHOUT

ELECTRICALCONSUMERS.FAULTYCHARGINGSYSTEMINPRACTICE“Wehadonecustomerwhowasonholiday20kmfromourgarageandwhohadadeadbattery”,saysWillemSluijs.“Totallyempty,nothingworked.Therewasanothercarnearbythathadjumpercables,buttheycouldn'teven jumpstart it. Iadvisedtheowneroftheothercarto let itrunforhalfanhourwiththe jumpercablesconnected.EventuallythecarstartedandthecustomerdrovestraighttousatDTSLopik.”ThecarhadanAGMbattery,astart-stopsystemandaso-calledsmartchargingsystem.“Thiswasimportantinarrivingatadiagnosis,becausethatsystemsometimeschoosesnotto let thealternatorrecharge”,explainsWillem."Ifyoutestthechargingsystematthatmoment,thetesterwon'tdetectaripple:itthinkstheengineisn’trunningandwillstarttoaskyoutostartit.”Howdidthebatterygetsoempty?Willem:“Wealwayswanttostartadiagnosiswithagoodbattery.SotobeginwithIconnectedthebatterytothediagnosticcharger.IfthisisunabletodeterminetheSoHbecausetheSoCistoolow,itwillchargethebatteryusingasmartchargecurve.Afteracertainperiodoftimeitwillre-test.Inthiscase,thebatterytestercontinuedtorejectthebattery.”

Wasthechargingsystemfaulty?

Afterconsultingthecustomer,wefittedanewAGMbattery.Problemsolved?No,becausewhatwasdrainingthebatterysomuch?Wasthechargingsystemfaulty?Aftertesting,thisprovedtobethecase.

Asadiagnostics specialist,Willemwanted tobe100%sure. Sohewent fora testdrivewitha scopeandadiagnostictester.Duringthedrive,thevoltagedeclinedgradually,andalthoughthediagnostictestersometimesexpectedachargingcurrentof80A,theactualchargingcurrentdidnotexceed10A.Anewalternatorsolvedtheproblem.“Withthiskindofcase,ifyoujustreplacethebatterythenthenewonewillbedeadsoontoo,andyou’llhaveanunhappycustomerknockingonyourdoor.”

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DTSINLOPIKTESTSTHEBATTERIESOFEVERYCARTHATENTERS THE GARAGE. AS A DIAGNOSTICS SPECIALIST,THECOMPANYUSESADIAGNOSTICCHARGERASWELL

ASABATTERYTESTER.“OFTENYOUHAVETOCHARGE

THE BATTERY BEFORE YOU CAN TEST IT PROPERLY”,EXPLAINS DIAGNOSTIC TECHNICIAN WILLEM SLUIJS.“THEDIAGNOSTICCHARGERHASATEST/LOAD/CHARGECYCLE DURINGWHICH IT CONTINUALLY CHECKS HOW

THEBATTERYREACTSANDRECOVERSANDHOWMUCH

POWER IT ABSORBS. A DIAGNOSTIC CHARGER IS

THEREFOREABLETORECOGNIZEPROBLEMSTHATMOST

TESTERSWOULDN'TPICKUP.”

3Whatcangowrong?“It'sstillgoing!”WillemSluijshashadcustomerswhoignoredhisadvicetoreplacethebatteryandthenregretteditlateronacoldwinter'smorning.Othercompanieshavehaddifferentexperiences:“Sixmonthsago,youadvisedmetoreplacethebattery.Ididn’tdoit.Andlook,it'sstillgoing.”

ClemensStrengfrombatterytesterproducerMidtronicscomments:“Inprogrammingourtesters,wedon'ttakeanyriskswiththerecommendationtoreplacethebattery.Recommendingreplacementandthenfindingoutthatthebatteryisstillworkingisannoying.ButadvisingacustomerthatabatteryisOKonlyforittothenfailisunacceptable.Thecustomercantaketheriskofignoringtherecommendationtoreplacethebattery.Hedoesn'tknowhow longhe candrivearoundon ituntil it's too late. Thebreakdownstatistics speak for themselves.The advice is intendedprecisely to savehim the annoyanceof breakingdown. It provides a bit of security.Andthevastmajorityofmotoristsarewillingtopayforthis.

ContradictorytestresultsOccasionallythefollowingscenariooccurs.Youtestabatteryandtheresultis:‘Replace’,youtestitagainandtheresultis‘BatteryOK’.Howisthatpossible?Andmoreimportantly:Whatdoyoudo?ClemensStrenganswersonbehalfofMidtronics:“Thatcanhappen,butIwanttoemphasizethattheseareexceptionalcases.Itmaybethatthestateofchargeisgood,butthattheCCAvalueisapproachingthelimitbetween‘Replace’and‘BatteryOK’.

A small variation in the measurement, for example in the connection or the temperature of the battery,mayjusttiptheresultonewayortheother.Butinanycase,it’simportanttounderstandthatthebatteryisapproachingthelimitbetween‘OK’and‘Replace’.Ithasbeendowngradedfromaproperlyfunctioningbatterytoabatterythatjustaboutmeetstheminimumspecifications.Thebatterywillstillbeabletostartthevehicle,butitwillprobablyfailintheshortterm.That'swhyweadvisecustomerswhogetthisresulttoreplacetheirbatteries.”

NewbatteryfailstooOnceuponatime,replacingabatterywasasimplejob.Thosedayshavegone.Whyisthat?Moderncarsmakenewdemandsonbatteries(seeinsetparagraphsbelow).

Asaresult,fittingtherightbatteryhasbecomeevenmoreimportant.IfacarneedsanEFBorAGMbattery,buta conventionalbattery is fitted, thebattery ishighly likely to fail prematurely. If thenewbattery isnotregisteredviathediagnostictester,thenthestart-stopsystemwillnotworkasintended.

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AGMBATTERYFROMAMERCEDESCARWITH

ASTART-STOPSYSTEM.IFTHENEWBATTERY

DOESNOTMEETTHEREQUIREMENTSOFTHE

OEMTHENTHEBATTERYISHIGHLYLIKELYTO

FAILPREMATURELY.

MODERNCARSMAKENEWDEMANDSONBATTERIESCar batteries used to be called starter batteries. They started the engine, causing the SoC to dip briefly.ThealternatorquicklybroughttheSoCbackupto100%,andfortherestofthejourneythebatterywasmerelyapassenger.

Thatallchangedwhencars(startingwiththeMercedesS-Class)begantobepackedwithsensors,actuators,displays,heatersandcomputers.Thepowerrequiredbyalltheseconsumerswassometimessogreatthatthebatteryhadtohelpout.Asaresult,thebatteryendedupinapartiallydischargedstatefarmorefrequently.Thiswasattheexpenseoftheservicelifeofthestarterbattery.TheAGMbatteryofferedasolution.Thisbatteryismuchmoreresistanttopartialdischarge.Withtheadventofstart-stopsystems,thecyclicloadonbatterieswasincreasedevenmore.Theengineandthealternatorshutdownattrafficlightsanditisuptothebatterytokeepall power consumers going.When the car accelerates, all theenergyhas to go to thewheels and thealternator isnot involved;butwhenthecarbrakes,thealternatorgoestheextramiletoregeneratebrakingenergy.Thereneedstobe‘space’inthebatteryforthisenergy.AndsotheSoCofabatteryinthistypeofcarisoftenlower.Conventionalbatteriescannothandlethis,butAGMbatteriescan.

ColdcrankingampsandreservecapacityThisdevelopmentchangedthemeaningoftheconceptofSoH(stateofhealth).Previously,abatterywashealthyifitcouldsupplysufficientcoldcrankingamps.Now,aswellassupplyingtheCCAs,italsoneedstohavesufficientreservecapacitytokeepalltheconsumersgoingwhenthestart-stopsystemisactive.Midtronicspointsoutthatmoderntestingalgorithmsalsodiagnoseabattery'sreservecapacity.

EFBasacheaperalternativeHowever,AGMbatteriesalsohavedisadvantages.Duetotheirconstruction,theycanbe lessheat-resistant.That is why you often see them outside the engine compartment. And AGM batteries are expensive.BothofthesedisadvantagesaredifficultforsmallercarssuchastheFiat500withastart-stopsystemtodealwith. So, the industry came up with an alternative for this type of car, the EFB battery. EFB batteries aresignificantlycheaperthanAGMbatteriesandbetterabletowithstandheat,buttheycanbelessablethanAGMbatteriestowithstandcyclicloads.

RegisterwithdiagnostictesterAlltheadditionalconsumers,astart-stopsystemandasmartalternatorcanonlyfunctionproperlyiftheBMS(BatteryManagementSystem)knowsthebattery'sstateofcharge.Hencethesensoronthenegativeterminal.Thismonitorsthetemperature,SoCanddecreasedcapacity.Andofcourse,theBMSneedstoknowthebattery'sspecifications.Theseareshownonthebatterylabelintheformofacode.Whenanewbatteryisfitted,thiscodeneedstoberegisteredviathediagnostictester.

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WHATARETHECOLDCRANKINGAMPSANDWHATIS

THE CAPACITY OF THIS BATTERY? A QR ANDSMARTPHONEPROVIDETHEANSWER

4Whatdoyouneedforagoodbatterytest?Whatisthebestwaytocarryoutsuccessfulbatterytestsinyourgarage?“Makesureyouhavetherighttools”,saysClemensStrengofMidtronics.“Firstofall,youneedacompletetester.Thisshouldbeabletodealwithdifferentbatterytypes,suchasAGMandEFB,testthestartingandchargingsystem,anduseup-to-datesoftwareandthecorrectalgorithms.Ourlatestbatterytestersofcoursemeettheserequirements.

A printer is useful for communicatingwith customers, who like to see a printout showing the test results.WithourDSStablettesteryoucangoonestepfurther.Thisenablesyoutosendthetestdatatoyourgaragemanagementsystem.”

Testingándcharging“Aswellastesting,youalsoneedtobeabletocharge,ifonlybecauseyoudon’twantacarwithahalfemptybatteryleavingyourgarage.Bytestingyoucandeterminethestatusofthebattery.Bychargingyoucanextendthelifeofthebattery.Inthisway,you'remaintainingthebattery”,saysStreng.

AchargercanalsoserveasapowerbackupduringabatterychangeandobviouslythechargermustbesuitableforAGMandEFBbatteries. Thebest type isof courseadiagnostic charger, like theoneWillemSluijsuses.Insomecases,youcanonlyassessabatteryonce ithasbeencharged,andonthoseoccasionsadiagnosticchargerisveryquickandeasytouse.ThesuccessortothedevicethatWillemusesiscalledaGRX-3000.

‘Tires,wipers,oilandbattery’

IncludeitinyourprocessAswellastools,youalsoneedknowledge:Duetothesophisticatedelectronicsonboardandthedifferenttypesofbatteriesthatexistnowadays,testingandreplacingbatterieshasbecomemuchmorecomplex.ButDutchandBelgianautomotivetechniciansarewelltrained.They’reuptothejob.”

Strengpointsoutanotherbottleneck:“Whenacarisserviced,thetechnicianwillchangetheoil,checkthetiresandwindshieldwipersandvariousotherthings.Butmanycompaniesdon'tincludebatterymaintenanceintheprocess. If youwant tomake a go of batterymaintenance, include it in your process: tires,wipers, oil ándbattery.”

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WILLABATTERYTESTERPAYFORITSELF?“Weknowfromresearchthatifyouproactivelytest100batteries,17willneedreplacingandyou’llsell13”,saysClemensStrengofMidtronics.Ifyoucarryout25batterytestsperweekandclear€30perbattery,you’llsell169batteriesayearandclearover€5000.Evenanadvanceddiagnosticchargerwillpayforitselfintwotothreemonths.”

ThankstoDTSLopik.Photos:ADAC,ANWB,AMT