Evaporation Technologies - Turbo VCD & MVR...Energy Recovery VCD System Our goal is to create pure, high-quality water for drinking or industrial process while using minimal energy

Evaporation TechnologiesPackaged Wastewater Treatment Systems

• Vapor Compression Distiller (VCD)

• Mechanical Vapor Recompression Distiller (MVR)

344 Bloor St. West, Unit #607 Toronto, ON M5S 3A7 Canada

www.LPRGlobal.com | www.USKoreaHotlink.com

Tel.: +1 416-423-5590

E-Mail: [email protected]

Contents Page

Turbo Compressor Distillers 3

Evaporation Technology 4

Turbo VCD & MVR Features 5 - 6

Turbo MVR Specifications 7

Turbo VCD Specifications 8

Accredited Performance 9 - 10

Certifications 11

H i g h P u r i t y Wa t e r

Tu r b o Va p o r C o m p r e s s i o n D i s t i l l e r

Energy Efficient Distiller Systems

+1 416-423-5590 | [email protected] | www.lprglobal.com | www.uskoreahotlink.com

mailto:[email protected]

http://www.lprglobal.com/

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+1 416-423-5590 | [email protected] | www.lprglobal.com | www.uskoreahotlink.com 3

Our Packaged Vapor Compression Distillers (VCD) and Mechanical Vapor Recompression (MVR) systems are

used for the distillation of sea water, brackish water, contaminated ground water, and waste water through an

effective heat pump system. Compression distillers are a simple and efficient method of producing a constant

supply of high quality fresh water with only minimal power consumption. The evaporation technologies in our

packaged vapor compression distillers utilize a specially designed turbo compressor for energy efficient production

of high purity water for drinking or for reusing in industrial applications.

Turbo Compressor Distillers

Main Components

The main components of a vapor compression distiller or mechanical vapor recompression distiller include an

evaporation tank, condensation tank, plate-type main heat exchanger, turbo steam compressor, circulation

pump, secondary heat exchangers, electric heater, pumps for condensed/concentrated/raw water, equipment

controller, monitor gauges, and operation control panel.

Detailed View





Energy Recovery VCD System

Our goal is to create pure, high-quality water for drinking or industrial process while using minimal energy.

This is accomplished through developing technologies through practical research over a period of 10 years

into heat recovery systems and high speed turbo machinery. An efficient energy recovery system results in

energy savings and lower operating costs. Our Vapor Compression Distillers or Mechanical Vapor

Recompression Distillers are much more efficient at distilling sea water or waste water than traditional single

stage multiple-effect distillation processes.

Turbo Compressor Distiller

(VCD & MVR)Multiple-Effect Distillation (MED)Single Stage Distiller

Waste Water TreatmentCoefficient of

Performance (COP)Cost Per Ton (USD $) Remarks

Single Stage 0.80 – 0.82 50 – 60 Wastewater consignment cost:

USD $80-100 Per Ton

(Korea Institute of Energy

Research Resources)

2 Stage 1.64 – 1.68 40 – 50

Single TVR 2.01 – 2.06 30 – 40

Single VCD 25.40 – 25.80 1 – 5

Evaporation Technology

Methods Single Stage 2 Stage ~ 10 Stage VCD

Input Energy (kWh/ton) 720 360 ~ 72 23

620 kcal/ℓ

20 kcal/ℓ

* Coefficient of Performance (COP) = 620 (kcal) / 20 (kcal) = 31

VCD Waste Water Treatment Performance





Features & Advantages

• High Quality Fresh Water

• Simple & Compact Design for Installation & Maintenance

• Portable (suitable for standard 20’ high cube container)

• Easy Access for Maintenance

• Fully Automatic PLC-controlled Operation

• Easy Monitoring System

• Freshwater Control System

• Reliability, Long Operating Life, Low Operating Cost

• Titanium Plate Heat Exchanger and Durable Resistant

Materials (Stainless Steel Tanks)

• Best Coefficient of Performance (COP > 20)

• Low Specific Energy Consumption

• Direct-Drive Oil Pump for Reliable Lubrication of Gears

and Bearings

• No Ejector, No High Pressure Pump, No Booster Pump

for Desalinated Water

• Small Turbo Compressor Impeller

• Lower Noise (below 82dB)

Benefits Over Reverse Osmosis (RO) Water Treatment

Systems

• Fewer Periodic Consumables

• No Filter Replacement Required

• No Chemicals for Pre-Treatment (Chemical Dosing,

Sterilization, Pre- & Post-Water Treatment Facilities

• No Problem for Brine Disposal (Compatible with ZLD

Technology)

• Simple System

Turbo VCD & MVR Features

VCD for Waste Water Treatment

Multi-Purpose: Effective for all types of non-volatile malignant waste water.

Reduces Operating Costs: There is no need for periodic replacement of parts, no use of chemicals, and

complete sterilization with high temperature.

Versatile: Is suitable for smaller treatment demands and there are no special requirements for pre- or post-

water treatment systems resulting in small footprint and minimal space requirements for installation and

maintenance.

Real-Time Monitoring

Touch Screen Control Panel (PLC)





Turbo VCD & MVR Features

Optimized Maintenance & Service AreaS

erv

ice

Are

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Se

rvic

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rea

3250.0

Service Area

Service Area

MVR for Contaminated Water (Industrial Processes)VCD for Sea Water (Desalination)





Turbo MVR Specifications

Turbo Mechanical Vapor Compression Distiller

*20ft High Cube Container

Tiling-Up Turbo MVR

Mobile Compression Distiller

ModelCapacity

(m3/day) (ton/day)

Dimension (m) Weight

(ton)L W H

ADR25 25 6.0 2.5 2.9 10

ADR50 50 6.0 2.5 2.9 13

ADR75 75 6.0 2.5 2.9 15

ADR100 100 6.0 2.5 2.9 17

ADR200 200 6.0 2.5 2.9 30

ModelCapacity

(m3/day) (ton/day)

Dimension (m) Weight

(ton)L W H

ADR300 300 6.0 2.5*3 2.9 17*3

ADR500 500 6.0 2.5*5 2.9 17*5

ADR1000 1000 6.0 2.5*10 2.9 17*10

*Depending on the required capacity, additional MVR distillation units can be combined or additional MVR

units can be added in the future to meet increasing water consumption requirements.





Turbo VCD Specifications

Vapor Compression Distiller Specifications

VCD30 VCD50 VCD75

Dimensions (m) 3.00*2.15*2.40 3.25*2.15*2.40 3.40*2.15*2.40

Dry Weight (ton) 4.0 4.5 5.0

Capacity (ton/day) 30 50 75

Power Consumption (kWh/ton) ~30 ~30 ~30

Fresh Water Quality (ppm) ~5 ~5 ~5

Turbo Steam Compressor

- Type

- Evaporation Capacity

- RPM

- Centrifugal

- 1250 kg/hr

- 22500

- Centrifugal

- 2100 kg/hr

- 22500

- Centrifugal

- 3125 kg/hr

- 22500

Heat Exchangers

- Type

- Material

- Plate

- Titanium

- Plate

- Titanium

- Plate

- Titanium

Turbo Steam CompressorVapor Compression Distiller





Accredited Performance

Reliable & Energy Efficient

As a result of extensive experience in developing compression distillation systems, our Turbo VCD and MVR

systems are very reliable and energy efficient. Our systems have been tested by the Korea Institute of Energy

Research to confirm our in-house testing for energy efficiency and also by the Korea Chemical Test Institute for

chemical analysis of the treated waste water ensuring high quality pure water.

Some past clients include Daewoo Shipbuilding & Marine Engineering (DSME), Hyundai Heavy Industry (HHI),

Hyundai Cement Co, Namhae Chemical Corporation, and Busan Environmental Corporation.

*Accredited test from Korea Institute of Energy Research

Description Self Test Accredited

Total Test time (Hr) 1,444 8.53

Avg. Water Temp. (°C) 20 21.3

Avg. Steam Temperature (°C) 100 99.8

Avg. Freshwater Flow (Liter/hr) 1,000 1,007.8

Avg. Compressor Power (kW) 23 21.0

Accumulated water (Liter) 1,444,700 8.597

Total Power (kWh) 43,584 244

Based on Compressor (COP) 31.3 31.2

VCD (COP) 23.9 23.8

Power Consumption (Wh/Liter) 30.2 30.1

Energy Efficiency Ratio (%) 95.8 95.8





Accredited Performance

Plating Factory Malignant Waste Water Treatment (Ansan City, Korea)

Influx Waste Water: 90tons/day, TDS 10,000ppm

Efflux Condensate Clean Water: 81tons/day, TDS 48ppm

Efflux Concentrated Waste Water: 9tons/day, TDS 90,000ppm

Total Volume Reduction Ratio: 1:10

Treatment of Condensate Water: Below $5,000 KRW/ton ($4 USD/ton)

Units

Disposal Regulation Limit (Korea)Sampling: May 2008

Korea Chemical Test Institute

Clean “A” “B” “C” Influx EffluxTreat

(%)

BOD mg/ℓ 40 80 120 30 79.4 9.1 88.5

CODMn mg/ℓ 50 90 130 40 484 28.3 94.2

SS mg/ℓ 40 80 120 30 186 2.0 98.9

T-N mg/ℓ 30 60 60 60 504 6.01 98.8

T-P mg/ℓ 4 8 8 8 0.85 0.05 94.1

CN- mg/ℓ 0.2 1 1 1 ND ND

Cr mg/ℓ 0.5 2 2 2 1.42 0.02 98.6

Fe mg/ℓ 2 10 10 10 62.2 0.14 99.8

Zn mg/ℓ 1 5 5 5 183 0.11 99.9

Cu mg/ℓ 1 3 3 3 0.07 0.03 57.1

pH - 5.8 ~ 8.6 5.8 ~ 8.6 5.8 ~ 8.6 5.8 ~ 8.6 5.7 6.8

Conductivity ㎲/cm Reference 24,700 57 99.8

Na mg/ℓ Reference 5,180 1.77 100.0

Ni mg/ℓ Reference 1.41 0.02 98.6

TDS mg/ℓ Reference 16,300 48.0 99.7





Certifications




LPR Global, Inc.344 Bloor St. West, Unit #607 Toronto, ON M5S 3A7 Canada

www.LPRGlobal.com | www.USKoreaHotlink.com

Tel: +1 416-423-5590

E-Mail: [email protected]

Documents

Evaporation Technologies - Turbo VCD & MVR...Energy Recovery VCD System Our goal is to create pure, high-quality water for drinking or industrial process while using minimal energy