21
TÜV SÜD Industrie Service GmbH European Standards / Directives European Pressure Vessel Code(s) Pressure Vessel welding Miami, 27th-28th January 2014 Dipl.-Ing. Carsten Ruchhoeft

European Pressure Vessel Codes Carsten Ruchhoeft

Embed Size (px)

DESCRIPTION

european directive

Citation preview

  • TV SD Industrie Service GmbH

    European Standards / DirectivesEuropean Pressure Vessel Code(s)

    Pressure Vessel welding

    Miami, 27th-28th January 2014Dipl.-Ing. Carsten Ruchhoeft

  • TV SD Industrie Service GmbH

    2

  • TV SD Industrie Service GmbH

    Agenda

    European Standards EN ISO 3834 (1-5) Quality requirements for fusion welding of metallic materials Pressure Equipment Directive EN 13445, ASME code, AD 2000 code EN ISO 15614-1 EN 287-1, EN ISO 9606-1 Assembly

    30.01.2014Abteilung: 3

  • TV SD Industrie Service GmbH

    EN ISO 3834

    EN ISO 3834Quality requirements for fusion welding of metallic materials

    Part 1: Criteria for the selection of the appropriate level of quality requirements

    Part 2: Comprehensive quality requirementsPart 3: Standard quality requirementsPart 4: Elementary quality requirementsPart 5: Required documents to claim conformity to the standard

    30.01.2014Abteilung: 4

  • TV SD Industrie Service GmbH

    EN ISO 3834-1

    30.01.2014Abteilung: 5

  • TV SD Industrie Service GmbH

    EN ISO 3834-5

    30.01.2014Abteilung: 6

  • TV SD Industrie Service GmbH

    Tasks and responsibilities EN 14731

    30.01.2014Abteilung: 7

  • TV SD Industrie Service GmbH

    Pressure Equipment Directive

    30.01.2014Abteilung: 8

  • TV SD Industrie Service GmbH

    PED- Table1

    30.01.2014Abteilung: 9

    Table 1: Vessels, Fluids group 1, gaseous and steam

  • TV SD Industrie Service GmbH

    Pressure vessel manufacturing standards

    EN 13445-harmonized standard, fulfills the requirements of the PED

    ASME Section VIII, Div.1-can be used as the design code. 1. Material must be purchased following a Particular Material Appraisal (PMA). 2. Material manufacturer must be certified per PED. 3. Welding procedures and welder must be certified per EN standards.

    AD 2000 Code-can be used as the design code. Advantage is the longer periodic inspection cycle compared to using the ASME code.

    30.01.2014Abteilung: 10

  • TV SD Industrie Service GmbH

    Additional welding requirements AD 2000

    30.01.2014Abteilung: 11

  • TV SD Industrie Service GmbH

    PED, Annex I, 3.1.2

    30.01.2014Abteilung: 12

  • TV SD Industrie Service GmbH

    EN ISO15614-1

    30.01.2014Abteilung: 13

  • TV SD Industrie Service GmbH

    EN 15614-1 Butt weld test requirements

    30.01.2014 14

  • TV SD Industrie Service GmbH

    EN ISO 15614-1- ASME Section IX

    VT RT PT Tensile Bend Impact Hardness MacroASME IX yes no no 2 pieces

    14% Elong.2 root2 face

    no27Joule

    no no

    15614-1 yes yes yes 2 pieces 2 root2 face

    yes yes yes

    30.01.2014Abteilung: 15

    Welding Procedure test requirementsButt weld

    Welding Procedure test requirementsFillet weld

    VT RT PT Tensile Bend Impact Hardness MacroASME IX yes no no no no no no yes15614-1 yes no yes no no no yes yes

  • TV SD Industrie Service GmbH

    Pressure test failure

    30.01.2014 16

    Subcontracted manufacture to a China vendor, using Chinese plate material.

    This pressure vessel had reached 50% of the requiredtest pressure when the shell ruptured.

    Lessons learned:

    All base material requirements shall be specified in the PO

    ASME spec.PMA requir.

  • TV SD Industrie Service GmbH

    EN 15614-1 Certificate

    30.01.2014Abteilung: 17

  • TV SD Industrie Service GmbH

    EN 287-1

    30.01.2014Abteilung: 18

  • TV SD Industrie Service GmbH

    Assembly

    30.01.2014Abteilung: 19

  • TV SD Industrie Service GmbH

    More complex assembly

    30.01.2014Abteilung: 20

  • TV SD Industrie Service GmbH

    Contact information

    30.01.2014Abteilung: 21

    Thank you

    Carsten RuchhoeftProduct Manager IBR/Welding

    Steam and Pressure GroupTUV SUD America, Inc.

    10 Centennial DrivePeabody, MA 01960

    [email protected]. 351-201-6330

    http://www.tuv-sud-america.com