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Ethernet/IPFieldbus Interface Card
Customer Product ManualPart 1054600_06
Issued 08/15
NORDSON CORPORATION DULUTH, GEORGIA USAwww.nordson.com
This document contains important safety informationBe sure to read and follow all safety information in thisdocument and any other related documentation.
Part 1054600_06 E 2015 Nordson CorporationAll rights reserved
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.
Address all correspondence to:
Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004.No part of this document may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, Build-A-Part, CanWorks, Century, CF, CleanSleeve,CleanSpray, ColorMax, Color-on-Demand, Control Coat, Coolwave, Cross-Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,
DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI-stylized,Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Horizon, Hot Shot,iControl, iDry, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat,
Micromark, Micromedics, MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot,Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino,Saturn, Saturn with rings, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum,Speed-Coat, SureBead, Sure Coat, Sure-Max, Sure Wrap, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UpTime,
u-TAH, Value Plastics, Vantage, VersaBlue, Versa-Coat, VersaDrum, VersaPail, Versa-Screen, Versa-Spray, VP Quick Fit,Watermark, and When you expect more. are registered trademarks of Nordson Corporation.
Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto-Flo, AutoScan, Axiom,Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Controlled Fiberization, Control Weave,
ContourCoat, CPX, cSelect, Cyclo-Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,E-Nordson, Equalizer, EquiBead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G-Net, G-Site, IntelliJet, iON, Iso-Flex, iTrend,
Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray,
PURBlue, PURJet, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral,SpeedKing, Spray Works, Summit, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver,
Ultrasmart, Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2 Rings (Design) are trademarks of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,could lead to violation of the owners' rights.
Table of Contents i
Part 1054600_06E 2015 Nordson Corporation
Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Alert Symbols 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Responsibilities of the Equipment Owner 2. . . . . . . . . . . . . . . . . . . . . . . . .
Safety Information 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions, Requirements, and Standards 2. . . . . . . . . . . . . . . . . . . .User Qualifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applicable Industry Safety Practices 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use of the Equipment 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions and Safety Messages 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Practices 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Practices 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance and Repair Practices 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Safety Information 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipment Shutdown 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relieving System Hydraulic Pressure 6. . . . . . . . . . . . . . . . . . . . . . .De-energizing the System 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Disabling the Applicators 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Safety Warnings and Cautions 7. . . . . . . . . . . . . . . . . . . . . . . .Other Safety Precautions 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .First Aid 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Labels and Tags 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Supporting Documentation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Characteristics 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RJ45 (Standard) Connection 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ethernet Service Kit 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet/IP Card Installation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Install the Card 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Check the Installation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Set the Field Bus Device Addresses 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IP address 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Subnet Mask 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special case IP addresses 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuring the IP Address 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Configuration Switch 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using DHCP/BootP 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using a Predefined Configuration 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Address Resolution Protocol (ARP) 18. . . . . . . . . . . . . . . . . . .
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Part 1054600_06 E 2015 Nordson Corporation
Example: 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DNS Support 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Primary and Secondary DNS (a.k.a DNS1 and DNS2) 19. . . . . . . . . . .Host / Domain Names Conventions 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Example: 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Obtain the Device Master File 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configure Files 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
`ethcfg.cfg' 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ip_accs.cfg 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Indicators 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED 1 - Link (Activity) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED 2 - Link (Module Status) 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED 3 - Link (Network Status) 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED 4 - Activity 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Formatting the File System 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Security 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Password Files 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ad_pswd.cfg and sys_pswd.cfg 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example: 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FTP Server 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Email Client 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sending a predefined email on data event 26. . . . . . . . . . . . . . . . . . . . . .Example: 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Functionality 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Communication Failure Alert 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Control Panel Lock-out 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melter Operational Modes 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Local Mode 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Mode 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indexed Data Interface 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Indexed Protocol Data Processing 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transmit and Receive Packets 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transmit packet Data 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melter Control 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Command 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Index 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Channel Number 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Write Data Value 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receive Packet Data 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Read Data Value 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indexed Packet Examples 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example 1 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example 2 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Example 3 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Part 1054600_06E 2015 Nordson Corporation
Full Map Data Interface 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Map Packet Processing 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transmit and Receive Packets 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Map Packet Data 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Melter Control 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Procedures 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Master: Determine Transmit Packet 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter: Process a New Packet 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Master: Evaluate the Receive Packet 48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Channel Number List 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue Ethernet Data List 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Melter Data 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Seven-Day Clock Data 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PML Data 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Data 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Part 1054600_06 E 2015 Nordson Corporation
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Ethernet/IP Fieldbus Interface Card
SafetyRead this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation, operation,and maintenance (hereafter referred to as “use”) of the product described inthis document (hereafter referred to as “equipment”). Additional safetyinformation, in the form of task-specific safety alert messages, appears asappropriate throughout this document.
WARNING! Failure to follow the safety messages, recommendations, andhazard avoidance procedures provided in this document can result inpersonal injury, including death, or damage to equipment or property.
Safety Alert SymbolsThe following safety alert symbol and signal words are used throughout thisdocument to alert the reader to personal safety hazards or to identifyconditions that may result in damage to equipment or property. Comply withall safety information that follows the signal word.
WARNING! Indicates a potentially hazardous situation that, if not avoided,can result in serious personal injury, including death.
CAUTION! Indicates a potentially hazardous situation that, if not avoided,can result in minor or moderate personal injury.
CAUTION! (Used without the safety alert symbol) Indicates a potentiallyhazardous situation that, if not avoided, can result in damage to equipment orproperty.
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Responsibilities of the Equipment OwnerEquipment owners are responsible for managing safety information, ensuringthat all instructions and regulatory requirements for use of the equipment aremet, and for qualifying all potential users.
Safety InformationS Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,governing regulations, material manufacturer's product information, andthis document.
S Make safety information available to equipment users in accordance withgoverning regulations. Contact the authority having jurisdiction forinformation.
S Maintain safety information, including the safety labels affixed to theequipment, in readable condition.
Instructions, Requirements, and StandardsS Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and bestindustry practices.
S If applicable, receive approval from your facility's engineering or safetydepartment, or other similar function within your organization, beforeinstalling or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.S Conduct safety inspections to ensure required practices are being
followed.S Re-evaluate safety practices and procedures whenever changes are
made to the process or equipment.
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User QualificationsEquipment owners are responsible for ensuring that users:S receive safety training appropriate to their job function as directed by
governing regulations and best industry practicesS are familiar with the equipment owner's safety and accident
prevention policies and proceduresS receive equipment and task-specific training from another qualified
individualNOTE: Nordson can provide equipment-specific installation,operation, and maintenance training. Contact your Nordsonrepresentative for information
S possess industry- and trade-specific skills and a level of experienceappropriate to their job function
S are physically capable of performing their job function and are notunder the influence of any substance that degrades their mentalcapacity or physical capabilities
Applicable Industry Safety PracticesThe following safety practices apply to the use of the equipment in themanner described in this document. The information provided here is notmeant to include all possible safety practices, but represents the best safetypractices for equipment of similar hazard potential used in similar industries.
Intended Use of the EquipmentS Use the equipment only for the purposes described and within the limits
specified in this document.S Do not modify the equipment.S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions onmaterial compatibility or the use of non-standard auxiliary devices.
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Instructions and Safety MessagesS Read and follow the instructions provided in this document and other
referenced documents.S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and Tagsat the end of this section.
S If you are unsure of how to use the equipment, contact your Nordsonrepresentative for assistance.
Installation PracticesS Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.S Ensure that the equipment is rated for the environment in which it will be
used. This equipment has not been certified for compliance with theATEX directive nor as nonincendive and should not be installed inpotentially explosive environments.
S Ensure that the processing characteristics of the material will not create ahazardous environment. Refer to the Safety Data Sheet (SDS) for thematerial.
S If the required installation configuration does not match the installationinstructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements forclearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and allindependently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building codeenforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fusedequipment.
S Contact the authority having jurisdiction to determine the requirement forinstallation permits or inspections.
Operating PracticesS Familiarize yourself with the location and operation of all safety devices
and indicators.S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the requiredenvironmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.Refer to Equipment Safety Information or the material manufacturer'sinstructions and SDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a potentialmalfunction.
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Part 1054600_06E 2015 Nordson Corporation
Maintenance and Repair PracticesS Allow only personnel with appropriate training and experience to operate
or service the equipment.S Perform scheduled maintenance activities at the intervals described in
this document.S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.S De-energize the equipment and all auxiliary devices before servicing the
equipment.S Use only new Nordson-authorized refurbished or replacement parts.S Read and comply with the manufacturer's instructions and the SDS
supplied with equipment cleaning compounds.NOTE: SDSs for cleaning compounds that are sold by Nordson areavailable at www.nordson.com or by calling your Nordson representative.
S Confirm the correct operation of all safety devices before placing theequipment back into operation.
S Dispose of waste cleaning compounds and residual process materialsaccording to governing regulations. Refer to the applicable SDS orcontact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or damagedlabels.
Equipment Safety InformationThis equipment safety information is applicable to the following types ofNordson equipment:S hot melt and cold adhesive application equipment and all related
accessoriesS pattern controllers, timers, detection and verification systems, and all
other optional process control devices
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Part 1054600_06 E 2015 Nordson Corporation
Equipment ShutdownTo safely complete many of the procedures described in this document, theequipment must first be shut down. The level of shut down required varies bythe type of equipment in use and the procedure being completed.If required, shut down instructions are specified at the start of the procedure.The levels of shut down are:
Relieving System Hydraulic PressureCompletely relieve system hydraulic pressure before breaking any hydraulicconnection or seal. Refer to the melter-specific product manual forinstructions on relieving system hydraulic pressure.
De-energizing the SystemIsolate the system (melter, hoses, applicators, and optional devices) from allpower sources before accessing any unprotected high-voltage wiring orconnection point.1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide inputelectrical power to the equipment and optional devices.NOTE: Government regulations and industry standards dictate specificrequirements for the isolation of hazardous energy sources. Refer to theappropriate regulation or standard.
Disabling the Applicators
NOTE: Adhesive dispensing applicators are referred to as “guns” in someprevious publications.
All electrical or mechanical devices that provide an activation signal to theapplicators, applicator solenoid valve(s), or the melter pump must bedisabled before work can be performed on or around an applicator that isconnected to a pressurized system.1. Turn off or disconnect the applicator triggering device (pattern controller,
timer, PLC, etc.).2. Disconnect the input signal wiring to the applicator solenoid valve(s).3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the applicator.
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General Safety Warnings and CautionsTable 1 contains the general safety warnings and cautions that apply toNordson hot melt and cold adhesive equipment. Review the table andcarefully read all of the warnings or cautions that apply to the type ofequipment described in this manual.
Equipment types are designated in Table 1 as follows:HM = Hot melt (melters, hoses, applicators, etc.)PC = Process controlCA = Cold adhesive (dispensing pumps, pressurized container, andapplicators)
Table 1 General Safety Warnings and CautionsEquipment
Type Warning or Caution
HM
WARNING! Hazardous vapors! Before processing any polyurethanereactive (PUR) hot melt or solvent-based material through a compatibleNordson melter, read and comply with the material's SDS. Ensure thatthe material's processing temperature and flashpoints will not beexceeded and that all requirements for safe handling, ventilation, firstaid, and personal protective equipment are met. Failure to comply withSDS requirements can cause personal injury, including death.
HMWARNING! Reactive material! Never clean any aluminum componentor flush Nordson equipment with halogenated hydrocarbon fluids.Nordson melters and applicators contain aluminum components thatmay react violently with halogenated hydrocarbons. The use ofhalogenated hydrocarbon compounds in Nordson equipment cancause personal injury, including death.
HM, CA WARNING! System pressurized! Relieve system hydraulic pressurebefore breaking any hydraulic connection or seal. Failure to relieve thesystem hydraulic pressure can result in the uncontrolled release of hotmelt or cold adhesive, causing personal injury.
Continued...
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General Safety Warnings and Cautions (contd)Table 1 General Safety Warnings and Cautions (contd)
EquipmentType Warning or Caution
HMWARNING! Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat-protective gloves when servicingequipment that contains molten hot melt. Even when solidified, hot meltcan still cause burns. Failure to wear appropriate personal protectiveequipment can result in personal injury.
HM, PCWARNING! Equipment starts automatically! Remote triggering devicesare used to control automatic hot melt applicators. Before working onor near an operating applicator, disable the applicator's triggeringdevice and remove the air supply to the applicator's solenoid valve(s).Failure to disable the applicator's triggering device and remove thesupply of air to the solenoid valve(s) can result in personal injury.
HM, CA, PC
WARNING! Risk of electrocution! Even when switched off andelectrically isolated at the disconnect switch or circuit breaker, theequipment may still be connected to energized auxiliary devices.De-energize and electrically isolate all auxiliary devices beforeservicing the equipment. Failure to properly isolate electrical power toauxiliary equipment before servicing the equipment can result inpersonal injury, including death.
HM, CA, PC
WARNING! Risk of fire or explosion! Nordson adhesive equipment isnot rated for use in explosive environments and has not been certifiedfor the ATEX directive or as nonincendive. In addition, this equipmentshould not be used with solvent-based adhesives that can create anexplosive atmosphere when processed. Refer to the SDS for theadhesive to determine its processing characteristics and limitations.The use of incompatible solvent-based adhesives or the improperprocessing of solvent-based adhesives can result in personal injury,including death.
HM, CA, PCWARNING! Allow only personnel with appropriate training andexperience to operate or service the equipment. The use of untrainedor inexperienced personnel to operate or service the equipment canresult in injury, including death, to themselves and others and candamage to the equipment.
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Warning or CautionEquipmentType
HMCAUTION! Hot surfaces! Avoid contact with the hot metal surfaces ofapplicators, hoses, and certain components of the melter. If contactcan not be avoided, wear heat-protective gloves and clothing whenworking around heated equipment. Failure to avoid contact with hotmetal surfaces can result in personal injury.
HM
CAUTION! Some Nordson melters are specifically designed toprocess polyurethane reactive (PUR) hot melt. Attempting to processPUR in equipment not specifically designed for this purpose candamage the equipment and cause premature reaction of the hot melt. Ifyou are unsure of the equipment's ability to process PUR, contact yourNordson representative for assistance.
HM, CA
CAUTION! Before using any cleaning or flushing compound on or inthe equipment, read and comply with the manufacturer's instructionsand the SDS supplied with the compound. Some cleaning compoundscan react unpredictably with hot melt or cold adhesive, resulting indamage to the equipment.
HM
CAUTION! Nordson hot melt equipment is factory tested with NordsonType R fluid that contains polyester adipate plasticizer. Certain hot meltmaterials can react with Type R fluid and form a solid gum that canclog the equipment. Before using the equipment, confirm that the hotmelt is compatible with Type R fluid.
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Other Safety PrecautionsS Do not use an open flame to heat hot melt system components.S Check high pressure hoses daily for signs of excessive wear, damage, or
leaks.S Never point a dispensing handgun at yourself or others.S Suspend dispensing handguns by their proper suspension point.
First AidIf molten hot melt comes in contact with your skin:1. Do NOT attempt to remove the molten hot melt from your skin.2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.3. Do NOT attempt to remove the solidified hot melt from your skin.4. In case of severe burns, treat for shock.5. Seek expert medical attention immediately. Give the SDS for the hot melt
to the medical personnel providing treatment.
Safety Labels and TagsRefer to the melter product manual for the location of the product safetylabels and tags affixed to the equipment.
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DescriptionSee Figure 1.
The Ethernet/IP field bus card is used in field bus systems to centrally collectand process data. The cards operate through the master-slave accessmethod. When used in a field bus system, Nordson melters always operateas slaves.
Although most melter functionality can be set/monitored using field buscommunications, some functionality is considered inconsistent with field bususage and is therefore not accessible. Non-supported melter functions are:S ClockS Password protectionS PID selection (DuraBlue melters only)S pump-off delay (DuraBlue melters only)S Hose 1 and 2 solenoid activation (DuraBlue melters only)
Figure 1 Typical field bus card
Intended UseThis manual is intended for use by experienced PLC engineers.
The Ethernet/IP field bus card is intended to be used only as described in thismanual. Any other use is considered to be unintended. Nordson is not liablefor personal injury or property damage resulting from unintended use.Intended use includes the observance of Nordson safety regulations.
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Supporting DocumentationThe following documentation should be used in conjunction with this manual:
Title Publisher LocationBlue Ethernet Data List n/a End of this manualMelter Product Manual Nordson Shipped with melterDrum Unloader Product Manual Nordson Shipped with Drum UnloaderOpen Modbus/TCP Specification Schneider Automation www.modbus.orgRFC-821 Network Working Group n/aRFC-1918 Network Working Group n/aENIP Specifications Control/Net International and
ODVAwww.odva.org
Interface CharacteristicsS RJ45S Data:
- Status information- Alarms and faults- Actual values- Setpoint values- Limit parameters
S Integrated FTP serverS Telnet using standard MS DOS-type command line interfaceS Web Server can serve web pages for a user friendly interface as well as
remote troubleshooting (web pages provided by Nordson Corporation)S To view web pages go to http://<melter_IP_address>S To view web pages from outside your company's firewall, special
arrangements may be needed for access to your melter. Consult yourIT department.
S DNS supportS e-mail clientS Security framework
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RJ45 (Standard) ConnectionPin Signal1 TD+2 TD-3 RD+4 Termination5 Termination6 RD-7 Termination8 Termination
Ethernet Service KitKIT,CIRCUIT BOARD,ETHERNET CARD, P/N 1053289.
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Ethernet/IP Card InstallationInstall the Card
See Figures 2 and 3.
Install the Ethernet/IP card onto the melter CPU board observing thefollowing guidelines. Route the Ethernet cable out of the electrical enclosurethrough one of the available conduit knockouts on the base or left side of themelter.
Figure 2 From left to right: Location of the CPU board on the ProBlue, DuraBlue, and DuraBlue 25/50/100
CPU
Figure 3 Attaching the Ethernet/IP card to the melter CPU
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Check the InstallationPower on the melter and observe the red/green watchdog LED on the backof the Ethernet/IP card. See Table 2.
Table 2 Watchdog LED IndicationsIndication LED Color Frequency
ASIC and FLASHROM check fault
Red 2 Hz
Module not initiated Green 2 HzModule initialized andrunning OK
Green 1 Hz
RAM check fault Red 1 HzDPRAM check fault Red 4 Hz
Set the Field Bus Device Addresses
IP addressThe IP address is used to identify each node on the TCP/IP network.Therefore, each node on the network must have a unique IP address. IPaddresses are written as four decimal integers (0-255) separated by periods,where each integer represents the binary value of one byte in the IP address.This is called dotted-decimal notation.
Example:Address 10000000 00001010 00000010 00011110 is written as 128.10.2.30
Subnet MaskThe IP address is divided into three parts - net ID, subnet ID and host ID. Toseparate the net ID and the subnet ID from the host ID, a subnet mask isused.
The subnet mask is a 32-bit binary pattern, where a set bit allocates a bit fornetwork/subnet ID, and a cleared bit allocates a bit for the host ID. Like the IPaddress, the subnet mask is commonly written in dotted-decimal notation.
Example:To make the IP address 128.10.2.30 belong to subnet 128.10.2, the subnetmask shall be set to 255.255.255.0.
Subnet Mask: 11111111 11111111 1111111 00000000 (255.255.255.0)
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Subnet Mask (contd)NOTE: To be able to establish communication between two devices bothdevices must belong to the same subnet. If not, the communication must bedone through a gateway. It is therefore recommended to configure themodule to the same subnet as your PC.
Special case IP addressesDevices on an Ethernet network are not allowed to be configured to thefollowing IP addresses; therefore do not configure the module to use any ofthem.
0.x.x.x - IP address where the first byte is zero
127.x.x.x - IP address where the first byte is 127
x.x.x.0 - IP address where the last byte is zero
x.x.x.255 - IP address where the last byte is 255
Configuring the IP AddressThe module offers several ways to configure the IP address:S Configuration SwitchS DHCP/BootPS Using a predefined IP address stored in the file `ethcfg.cfg'.S ARP
Using the Configuration SwitchThe configuration switch provides an easy way to configure the module forintranet use. The switch represents the binary value of the last byte in the IPaddress.
If the switch is set to a value between 1–255, the module will use the stringsdescribed below.S IP address: 192.168.0.nS Subnet mask: 255.255.255.0S Gateway address: 0.0.0.0 (No gateway set)
The last byte (n) represents the binary value of the switches. Subnet maskand Gateway address settings are fixed to the above values when using theconfiguration switches.
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Example:The switches are set to 00010100 (20 decimal)
The IP address of the module will be set to 192.168.0.20
NOTE: These settings can only be used on an intranet. This is because theIP address that is being set belongs to the private address set, refer to RFC1918.
Using DHCP/BootPIf the configuration switch is set to 0, the module will use the configurationstored in the file `ethcfg.cfg'.
If DHCP/BootP is enabled in the configuration file `ethcfg.cfg' or if theconfiguration file is missing, the module will attempt to retrieve the followinginformation via DHCP/BootP:S IP addressS Subnet maskS Gateway addressS SMTP server addressS Default Domain NameHost NameS DNS server (Primary and secondary)
The retrieved information will be stored in the configuration file `ethcfg.cfg'¨
NOTE: The module supports DHCP Reboot, i.e. it will ask the DHCP/BootPfor the IP address stored in the configuration file. If the address is free to use,it will be assigned to the module. If not, the module will be assigned a newaddress.
Using a Predefined ConfigurationIf the configuration switch is set to 0, the module will use the configurationstored in the file `ethcfg.cfg'.
If DHCP/BootP is disabled or a DHCP/BootP server cannot be found, themodule will try to use the configuration stored in the file `ethcfg.cfg'. If this fileis missing, the module will indicate an error on the Network Status LED. Inthis state, the module will only run the ARP protocol.
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Using the Address Resolution Protocol (ARP)The IP address can be changed during runtime using the ARP commandfrom a PC. The new IP address will be stored in the configuration file`ethcfg.cfg'.
Below is an example on how to change the IP address from a MS DOSwindow:
arp -s <IP address> <MAC address>
ping <IP address>
arp -d <IP address>
The arp -s command will store the IP and MAC addresses in the PC's ARPtable. When the ping command is executed, the PC sends this information tothe module using the MAC address. The module detects that it wasaddressed with the correct MAC address and adopts the IP address sent bythe PC. (The arp -d command is optional, but it removes the static route fromthe PC ARP table). The new IP address will be stored in the configuration file`ethcfg.cfg'.
This method can be used to reconfigure modules that already have beenconfigured, or even to reconfigure modules outside the host's subnet.The MAC address is printed on a label on the bottom side of the module.
NOTE: As the Arp command automatically configures the subnet mask to255.255.255.0, the first three bytes of the IP address must be the same as forthe PC executing the command.
Example:PC - 10.10.12.67
Module - 10.10.12.x (Where x is a value between 1 and 254)
DNS Support
IntroductionDNS is a service that translates host names into IP addresses. Becausedomain names are alphabetic, they're much easier to remember. Every timea host name is used, a DNS service must translate the name into thecorresponding IP address.
If a DNS server doesn't know how to translate a particular domain name, itwill ask another one until the corresponding IP address is found.
The DNS configuration is specified in the configuration file `ethcfg.cfg'.
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Primary and Secondary DNS (a.k.a DNS1 and DNS2)It is possible to define two DNS servers in the module, a primary and asecondary. When a domain name should be translated, the module will askthe primary DNS server. If it for some reason fails to process the request, themodule will retry using the secondary DNS.
Host / Domain Names ConventionsBefore a request is sent to a DNS server, the module will process the hostname as follows:S If the hostname does not contain a dot, the module will automatically
append the default domainS If the hostname ends with a dot, that dot will automatically be
removed.S If the hostname contains a dot but isn't ending with one, the module
will...- send a request to the DNS server for the hostname- if that request fails, append the default domain name and try
again
Example:(In the examples below, the default domain name is `hms.com')S `test' becomes `test.hms.com'S `test.hms.com.' becomes `test.hms.com'S `test.a' will if not found become `test.a.hms.com'
Obtain the Device Master FileNordson Corporation provides a device master (.EDS) for the technicaldescription of the Ethernet/IP card described in this manual. The format isbased on the standard EN 50170. The .EDS file may be downloaded fromwww.enordson.com/support.
Configure FilesThe module uses these files for configuration purposes. The configurationfiles are ASCII files and can be edited with any text editor. Depending onsecurity settings, the files may be inaccessible for normal users. Generally,the module has to be restarted in order for any changes in these files to haveeffect.
NOTE: It is very important to follow the exact syntax specifications for eachconfiguration file, otherwise the module might have problems interpreting it,which can result in a faulty or non-expected behavior.
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`ethcfg.cfg'This file contains the network configuration and is read by the module at startup. The settings in this file may be affected by several mailbox- and SSIcommands. For more information about network configuration refer toConfiguring the IP Address.
The format of the file is the following:
[IP address]10.10.12.212
[Subnet mask]255.255.255.0
[Gateway address]0.0.0.0
[DHCP/BOOTP]OFF
[Speed]Auto
[Duplex]Auto
[SMTP address]0.0.0.0
[SMTP username]username
[SMTP password]password
[DNS1 address]0.0.0.0
[DNS2 address]0.0.0.0
[Domain name]yourcompany.com
[Host name]Nordson_Melter
The contents of this file can be redirected by placing the line `[File path]' onthe first row, and a file path on the second.
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Example:[File path]\user\eth_settings.cfg
In this example, the settings described above will be loaded from the file`user\eth_settings.cfg'. This permits normal users to access the networkconfiguration settings.
ip_accs.cfgIt is possible to configure which IP addresses and what protocols that areallowed to connect to the module. This information is stored in the file`\ip_accs.cfg'. The file contains one or several of the headers below.
[Web][FTP][Telnet][Modbus/TCP][All]
Under each header the allowed IP addresses are written. The wildcard `*'can be used to allow series of IP addresses. If a protocol header is not given,the system will use the configuration set below the header `All'. If the `All'header is not given, the protocol will not accept any connections.
Example:[Web]10.10.12.*10.10.13.*[FTP]10.10.12.*[Telnet]10.10.12.*[All]
The above example will allow all IP addresses beginning with 10.10.12 toaccess all protocols in the module. Addresses beginning with 10.10.13 willbe able to access the web server, but not the FTP and Telnet servers. TheModbus/TCP server will accept connections from any IP address.
The contents of this file can be redirected by placing the line `[File path]' onthe first row, and a file path on the second.
Example:[File path]\my_settings\ip_access_rights.cfg
In this example, the settings described above will be loaded from the file`\my_settings\ip_access_rights.cfg'.
LED indicators
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Status IndicatorsLEDs 1–4 indicate run time status and errors to the user. During power up, aled test sequence is performed according to the EtherNet/IP specification.
LED 1 - Link (Activity)Color State Indicates
Green On The module has a linkOff The module does not
sense a link
LED 2 - Link (Module Status)State Summary Description
Steady Off No power No power applied tothe module
Steady Green Device operational The module isoperating correctly
Flashing Green Standby The module has notbeen configured
Flashing Red Minor fault A minor recoverablefault has beendetected
Steady Red Major fault A major internal errorhas been detected
Flashing Green/Red Self-test The module isperforming a power onself-test
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LED 3 - Link (Network Status)State Summary Description
Steady Off No power or no IPaddress
The module has no power orno IP address
Steady Green Connected The module has at least oneestablished Ethernet/IPconnection.
Flashing Green No connection There are no Ethernet/IPconnections established tothe module
Flashing Red Connectiontimeout
One or more of theconnections in which themodule is the target has timedout. This state is only left if alltimed out connections arere-established or if the moduleresets
Steady Red Duplicate IP The module detected that itsIP address is already in use
FlashingGreen/Red
Self-test The module is performing apower self-test
LED 4 - ActivityThe Activity LED flashes green each time a packet is received or transmitted.
Formatting the File SystemIf the module refuses to start up, this may be due to an error in the filesystem. The steps below can be used to format and restore the file system toits initial state.1. Short jumper named ”J2”2. Apply power to the module3. Wait for the watchdog led to turn red4. Disconnect the power5. Remove jumper6. Again, apply power to the module7. Wait approximately 1 minute as the module is formatting the file system
The module should now be working properly, however all files and folders inthe file system have been erased.
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Data SecurityThe file system features two security levels; Admin and Normal. Securitylevel is set at a per user basis.S Admin Mode
Admin users has full access to the file system through FTP and Telnet.This enables the user to access areas of the file system, that is restrictedor inaccessible in Normal mode.
The Admin user accounts are defined in the file `ad_pswd.cfg'.S Normal Mode
This mode is recommended for normal operation, so that web pages andother settings are protected from FTP and Telnet access.The accounts for normal users are defined in the file `sys_pswd.cfg'.
Files within the file system can be protected from web access throughusername/password authorization. Refer to Password Files.
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Password Files
ad_pswd.cfg and sys_pswd.cfgUser/password information for FTP and Telnet is stored in the files`sys_pswd.cfg' (Normal users) and `ad_pswd.cfg' (Admin users). These filesmust be placed in `\user\pswd' and `\pswd\ respectively. These directoriesare protected from web browser access.
The file format is the following:
User1:password1User2:password2...User3:password3
Example:User: Password
In this example, the username is `User', and the password is `Password'.
If no `:' is present, the password will be equal to the username.
Example:Username
In this example, both username and password will be `Username'.
FTP ServerIt is possible to upload/download files to/from the file system using astandard FTP client. Depending on security settings, different parts of the filesystem can be accessed by the user:S Normal users
The root directory will be `\user' unless the user has Admin access rights,see below.
S Admin usersThe user will have unrestricted access to the file system, i.e. the rootdirectory will be `\'.
S Global Admin ModeAny username/password combination will be accepted. All users haveunrestricted access to the file system, i.e. the root directory will be `\'.
For more information about the security framework in the module, see SeeSecurity.
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Email ClientIt is possible to send emails from the module. To send an email, the SMTPserver address must be configured. Without a valid SMTP address themodule will not be able to send any email messages.
Sending a predefined email on data eventIt is possible to send predefined email messages, triggered by a value in theEthernet/IP Data List. It is possible to have up to 10 user defined, and 10admin defined emails, triggered on different events. These shall be placed inthe directories ”\user\email\” for user configurable emails and ”\email” fornon-user configurable emails. The files must be named `email_1.cfg',`email_2.cfg' ... `email_10.cfg'.
The files shall have the following format:
[Register]Area, Data Location, Type
[Register match]Match Value, Mask, Match operand
[To]Recipient(s)
[From]Sender
[Subject]Subject line
[Headers]Extra Headers
[Message]Message body
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Parameter DescriptionArea Source area in Fieldbus card
memory. POssible values are “IN” or“OUT” from master's viewpoint. Usu-ally “IN” is used.
Data Location Data location value in memory areafor the indexed protocol, only the“Status” work (bytes 0 and 1) isrelevant. For the full map, calculatethe data location by the followingformula:Data Location=(2xFull Map WordOffset) +16
Type Source data type. Possible valuesare `byte', `word', and `long'
Match Value Value to compare with the sourcedata. Shall be written in decimal orhexadecimal.
Mask The module performs a logical `and'on the source data and this Maskbefore the value is
compared with the Match Value. The value shall be written in decimal orhexadecimal.Match Operand Specifies how the data shall be
compared with the Match Value.Possible values: `<`, `=', `>'
Recipient(s) Destination email addresses, semi-colon separated
Sender Sender email addressSubject line Email subject (One line only)Extra Headers Optional. May be useful for ad-
vanced users when for examplesending HTML emails etc.
The data is read in the Data List from the area and offset specified by theparameters Area, and Offset. The datasize to read is specified by the Typeparameter. The module performs a logical `AND' between the read data andthe parameter Mask. The result is compared with the parameter MatchValue. How the data shall be compared is specified by the Match Operand.
NOTE: If the [Register] or [Register match] information is changed, a reset isrequired for changes to take effect. Other changes will take effect directlywithout a reset.
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Sending a predefined email on data event (contd)
Example:
[Register]IN, 0x0003, byte
[Register match]0x20, 0x7F, >
[From][email protected]
[Subject]Status
[Message]All data correct.
NOTE: Hexadecimal values must be written in the format 0xN where `N' isthe hexadecimal value.
Optional FunctionalityCommunication Failure Alert
Melter fault code F4/E indicates that the melter has lost communications withthe Fieldbus. Refer to the melter manual for troubleshooting information.
Melter Control Panel Lock-outWhen password protection (parameters 10 and 11) are enabled with aFieldbus card installed, all operator panel controls are disabled.
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Melter Operational ModesMelters with a field bus card have two operational modes: local and remote.The default is the remote mode. The mode may be selected through themelter operator panel.
NOTE: For the remainder of this manual, the term “field bus” is used to referto the the Ethernet/IP system.
Local ModeThe local mode of operation is used mainly to view data for maintenance andrepair purposes. In this mode, the melter operates like a melter that does notinclude a field bus card:S Control access is only via the melter operator panelS Parameter input is only via the melter operator panelS Through the master, all parameters can be displayed but not
changed. The master can always read actual values.To place the melter in the local mode, change Parameter 14 (External CommLockout) to 1.
Remote ModeWhen the melter is in the remote mode of operation, it can be operated fromboth the master and the melter operator panel:S Setpoints and system parameters can be entered through the master
or the melter operator panel.S If control of the melter exclusively through the master is desired, you
can enable password protection (melter operating parameters 10 and11), which locks-out operation of the melter using the operator panel.Refer to the melter product manual for information on enablingpassword protection.NOTE: When a field bus card is installed in the melter, enablingpassword protection will disable all melter operator panel input,including the Heaters, Pump, and Standby keys.
To place the melter in the remote mode, change Parameter 14 (ExternalComm Lockout) to 0. This is the default setting.
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Indexed Data InterfaceWhen data is transmitted from the Nordson melter to the master and viceversa, the data is accessed via indexes. The data available via the Fieldbusare shown in the Blue Ethernet Data List. The indexing method allows asmaller data packet which prevents the field bus from being loaded withunnecessary data.
Indexed Protocol Data ProcessingS The master formulates a command by determining the transmission data
packet. The Nordson melter processes the command and formulates thereply telegram.
S The master processes the data or repeats the command until a reply isreceived from the Nordson melter. Only one command is processed at atime. The Nordson melter keeps the reply available until the masterformulates a new command.
S When a Command can not be executed, the Nordson melter replies witha fault signal in the Status. The master recognizes by this identificationwhether the previously transmitted command was correctly processed bythe Nordson melter.
S The master has to check that the acknowledge data Data index andChannel number from the Nordson melter are the same as the data in thetransmission data packet.
Transmit and Receive PacketsThe master sends a transmission packet to the Nordson melter. This packetcontains a command that the Nordson melter is to process.
The following illustration shows an example of the reading out of temperatureactual values.
Mastertransmit packet
Command:Readactualtemperature
Nordson melter
Field bus system
Controlsystemwith fieldbus master
Figure 4 Example of master-to-melter communication
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The Nordson melter replies to each packet from the master with statusinformation on command processing. Requested data values are alsoreturned in the reply packet.
Masterreceive packet
Status: Ready
AData:ctual
temperature,channels 1 to n
Nordson melter
Controlsystemwith fieldbus master
Fieldbus
Figure 5 Example of melter-to-master communication
The master may not formulate and transmit a new command until after arrivalof the receive packet.
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Part 1054600_06 E 2015 Nordson Corporation
Transmit packet DataTable 3 lists the transmit packet data.S Communication is done with two data packets: Receive and Transmit
(from the master's viewpoint).S The Receive and Transmit data packets are instances 100 and 150
respectively.S The data packets always have the same length: 16 bytes, consistent.
Table 3 Transmit Packet DataByte
Address NByte (B),Word (W) Designation
N B Melter controlN + 1 B CommandN + 2 B Data indexN + 3 B Channel numberN + 4 W Write data value of channel numberN + 6 W Motor 1 speed in %N + 8 W Motor 2 speed in %N + 10 W Motor 3 speed in %N + 12 W Motor 4 speed in %N + 14 W Not used
NOTE: The master may need to swap bytes in some or all of the packetdata if the data formats of the master and the Nordson melter do notcorrespond.
Ethernet/IP Fieldbus Interface Card 33
Part 1054600_06E 2015 Nordson Corporation
Melter ControlThe melter control data in the transmit packet is executed by the Nordsonmelter with each packet, regardless of the command type.
NOTE: Unused or reserved bits must be set to 0 (zero).
Table 4 Melter Control DataBit Value Action Note0 1 Heaters ON Heaters ON and
temperature standbyrequire a transitionfrom 0 to 1 foractivation.
0 Heaters OFF
1 1 All pumps ON0 All pumps OFF
2 1 Pump 1 ON0 Pump 1 OFF
3 1 Pump 2 ON(if available)
0 Pump 2 OFF(if available)
4 1 Pump 3 ON(if available)
0 Pump 3 OFF(if available)
5 1 Pump 4 ON(if available)
0 Pump 4 OFF(if available)
6 1 Temperaturestandby ON
Heaters ON andtemperature standbyrequire a transitionfrom 0 to 1 foractivation.
0 Temperaturestandby OFF
7 1 Auto Motor On Automatically turnsmotors on when unithas reached Ready
0 Auto Motor OFF
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Part 1054600_06 E 2015 Nordson Corporation
CommandThe master must send a command to the Nordson melter. Each command isdefined by a command identification.
Table 5 Command IdentificationsCommand Function
1 dec No command for the Nordson melter3 dec Master wants to read data from the Nordson melter6 dec Master wants to write data to the Nordson melter
Any other command identification is not valid and will generate acommunication fault in the status data packet.
If the command is 0 (zero), a “host communication failure” will be generatedat the melter. This functionality operates for communication monitoring andmaster life guarding.
Data IndexThe indexes in the data index packet correspond to those in the BlueEthernet Data List at the end of this section.
The range of data indexes is 0 to 255. A data index set to 0 (zero) isinterpreted as “no data index.”
Channel NumberThe master must select a channel number that is valid. Refer to ChannelNumber List later in this section for the channel number descriptions (such asfor a temperature channel).
Beginning with the selected channel number as a start channel, thecommand for reading data is processed for the six successive channels.
Write Data ValueIn the write data value data packet, the master writes the data values used toenter settings in the Nordson melter.
Example: Master sets the Ready Delay parameter to a value of 25 minutes.Transmit packet Data Channel Number Value
Write data value of channel number 0 25 dec (25min)
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Part 1054600_06E 2015 Nordson Corporation
Receive Packet DataTable 6 lists the receive packet data packets.
Table 6 Receive packet Data packetsByte
Address NByte (B),Word (W) Designation
N W StatusN + 2 B Acknowledge: Data indexN + 3 B Acknowledge: Channel numberN + 4 W Read data value of channel numberN + 6 W Read data value of channel number + 1N + 8 W Read data value of channel number + 2N + 10 W Read data value of channel number + 3N + 12 W Read data value of channel number + 4N + 14 W Read data value of channel number + 5
NOTE: The master may need to swap bytes in some or all of the packetdata if the data formats of the master and the Nordson melter do notcorrespond.
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Part 1054600_06 E 2015 Nordson Corporation
StatusThe status data in each receive packet communicates general informationfrom the Nordson melter.
Table 7 Status DataBit Value Action0 1 Ready for operation
0 Not ready for operation1 1 Pump Startup Protection On
0 Pump Startup Protection Off2 1 Alert
0 No alert3 1 Fault
0 No fault4 1 Shutdown
0 No shutdown5 1 Heat-up phase active
0 Heat-up phase not active6 1 Temperature standby on
0 Temperature standby off7 1 Pump 1 is running
0 Pump 1 is not running8 1 Pump 2 is running (if available)
0 Pump 2 is not running (if available)9 1 Pump 3 is running (if available)
0 Pump 3 is not running (if available)10 1 Pump 4 is running (if available)
0 Pump 4 is not running (if available)11 1 Not used
0 Not used
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Part 1054600_06E 2015 Nordson Corporation
Table 7 Status Data (contd)Bit Value Action12 - Reserved13 - Reserved14 1 Communication fault:
S Wrong command receivedS Wrong data index receivedS Wrong channel number received
0 No communication faults in packet header15 1 Communication fault in data value:
S Data values can not be changed.Example:Write command on actualvalues.
S Data access not permitted.Example:Write command in theLocal mode or commands forchannels that are not installed.
S At least one data value is invalid. Thedata packet received may not beevaluated by the master.Example: A value is outside of thepermitted value range.
0 No communication faults in data values
NOTE: Nordson melters are equipped with automatic Pump StartupProtection. The Pump Startup Protection prevents all stopped pumps (suchas those stopped as a result of an RTD fault) from starting up automaticallyafter finishing the heat-up phase or after a fault has occurred.To acknowledge the Pump Startup Protection, change the All PumpsON/OFF parameter from OFF to ON. (For a rising transition-based reset,refer toMelter Control. If bit1 = 0, then set to 1; if bit1 = 1, then set to 0 andsubsequently to 1 again.)
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Part 1054600_06 E 2015 Nordson Corporation
Read Data ValueIn the read data value area, the master reads the data received from theNordson melter. The read data values of six successive channels aretransmitted with each packet (where applicable).
Example:Master reads actual temperature values; channel number is setto 9.
Table 8 Read Data ValuesReceive packet Data Temperature Channel Value
Read data value of channel number 9 150 dec (150 _C)Read data value of channel number + 1 10 151 dec (151 _C)Read data value of channel number + 2 11 160 dec (160 _C)Read data value of channel number + 3 12 165 dec (165 _C)Read data value of channel number + 4 13 172 dec (172 _C)Read data value of channel number + 5 14 180 dec (180 _C)
NOTE: If the master sets the command or data index to 0 (zero) in thetransmit packet, the read data values are set to 0 (zero) from the melter.Example:Master sets data index to 0 (zero).
Transmit packetMelter control Command Data
IndexChannelNumber
Write Data Value ofChannel Number 1 2 3 4
0
Receive packet
Status Acknowledge:Data index
Acknowledge:Channel Number
Read Data Value of Channel Number+ 1 + 2 + 3 + 4 + 5
0001 hex 0 0 0 0 0 0 0
NOTE: If the transmit packet is faulty, the read data values are set to 0 (zero)from the Nordson melter.
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Part 1054600_06E 2015 Nordson Corporation
Example:Master sets data index to a fault value (999). The status of theNordson melter is ready for operation and communication fault: wrong dataindex.
Transmit packetMelter control Command Data
IndexChannelNumber
Write Data Value ofChannel Number 1 2 3 4
999
Receive packetStatus Acknowledge:
Data indexAcknowledge:
Channel NumberRead Data Value of Channel Number
+ 1 + 2 + 3 + 4 + 54001 hex 999 0 0 0 0 0 0
NOTE: Invalid read data values are set to 0 (zero) by the Nordson melter.
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Part 1054600_06 E 2015 Nordson Corporation
Indexed Packet Examples
Example 1Master action: enable melter (turn heaters on)
NOTE: In this example, the Nordson melter is operating and there are nofaults.
Transmit packetMelter control Command Data
IndexChannelNumber
Write Data Value ofChannel Number 1 2 3 4
Bit 0 set to 1:01 hex
Does not matter
Receive packet
Status Acknowledge:Data index
Acknowledge:Channel Number
Read Data Value of Channel Number+ 1 + 2 + 3 + 4 + 5
001 hex Does not matter
Example 2Master action:S Enable melterS Set temperature setpoint of Hose 1 to 150C
NOTE: In this example, the Nordson melter is operating and there are nofaults.
Transmit packetMelter control Command Data
IndexChannelNumber
Write Data Value ofChannel Number 1 2 3 4
Bit 0 set to 1:01 hex
6 hex 73 hex 3 hex 96 hex (150 _C) Does not matter
Receive packetStatus Acknowledge:
Data indexAcknowledge:
Channel NumberRead Data Value of Channel Number
+ 1 + 2 + 3 + 4 + 50001 hex 73 hex 3 hex Does not matter
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Part 1054600_06E 2015 Nordson Corporation
Example 3Master action:S Enable melterS All pumps ONS Read actual value of temperature channels 3 and 4
Result: channel 3 = 175C; channel 4 = 180C
NOTE: In this example, the Nordson melter is operating and there are nofaults.
Transmit packetMelter control Command Data
IndexChannelNumber
Write Data Value ofChannel Number 1 2 3 4
Bit 0 and bit 1 setto 1: 03 hex
3 hex 78 hex 3 hex Does not matter Does not matter
Receive packetStatus Acknowledge:
Data indexAcknowledge:
Channel NumberRead Data Value of Channel Number
+ 1 + 2 + 3 + 4 + 50001 hex 78 hex 3 hex
AF hex(175 _C)
B4 hex(180 _C) Does not matter
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Part 1054600_06 E 2015 Nordson Corporation
Full Map Data InterfaceThe full map method allows access to all melter data in one packet. Thismethod causes the packets to be much larger than that of the IndexedProtocol but requires less programming on the master side to create aninterface.
Full Map Packet ProcessingNOTE: Full map data packets are available only with melter firmware version1.114 or higher.S The master formulates a command by determining the transmission data
packet. The Nordson melter processes the command and formulates thereply packets.
S The master processes the data or repeats the command until a reply isreceived from the Nordson melter. Only one command is processed at atime. The Nordson melter keeps the reply available until the masterformulates a new command.
S When a Transmit data packet contains an error, the Nordson melterreplies with a fault bit in the Status. The master recognizes by this signalwhether the previously transmitted command was correctly processed bythe Nordson melter.
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Part 1054600_06E 2015 Nordson Corporation
Transmit and Receive PacketsThe master sends a transmission packet to the Nordson melter. This packetcontains information that the Nordson melter is to process.
The following illustration shows an example of the reading of the full map.
Mastertransmit packet
Nordson melter
Field bus system
Controlsystemwith fieldbus master
Figure 6 Example of master-to-melter communication
The Nordson melter replies to each packet from the master with statusinformation on packet processing.
Masterreceive packet
Nordson melter
Controlsystemwith fieldbus master
Fieldbus
Figure 7 Example of melter-to-master communication
The master may not formulate and transmit a new packet until after arrival ofthe receive packet.
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Part 1054600_06 E 2015 Nordson Corporation
Full Map Packet DataNOTE: Full map data packets are available only with melter firmware version1.114 or higher.S Communication is done with two data packets: Receive and Transmit
(from the master's viewpoint).S The Receive and Transmit data packets are instances 101 and 151
respectively.S The data packets always have the same length: 248 words.S The Melter Control byte is located at offset 0 of the Transmit instanceS The Status word is located at offset 0 of the Receive instance.S All available melter data can be read and written (if writable) per the Blue
Ethernet Data List.NOTE: The master may need to swap bytes in some or all of the packet dataif the data formats of the master and the Nordson melter do not correspond.
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Part 1054600_06E 2015 Nordson Corporation
Melter ControlThe melter control data in the transmit packet is executed by the Nordsonmelter with each packet.
NOTE: Unused or reserved bits must be set to 0 (zero).
Table 9 Melter Control DataBit Value Action Note0 1 Heaters ON Heaters ON and
temperature standbyrequire a transitionfrom 0 to 1 foractivation.
0 Heaters OFF
1 1 All pumps ON0 All pumps OFF
2 1 Pump 1 ON0 Pump 1 OFF
3 1 Pump 2 ON(if available)
0 Pump 2 OFF(if available)
4 1 Pump 3 ON(if available)
0 Pump 3 OFF(if available)
5 1 Pump 4 ON(if available)
0 Pump 4 OFF(if available)
6 1 Temperaturestandby ON
Heaters ON andtemperature standbyrequire a transitionfrom 0 to 1 foractivation.
0 Temperaturestandby OFF
7 1 Auto Motor ON Automatically turnsmotors on when unithas reached Ready
0 Auto Motor OFF
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Part 1054600_06 E 2015 Nordson Corporation
StatusThe status data in each receive packet communicates general informationfrom the Nordson melter.
Table 10 Status DataBit Value Action0 1 Ready for operation
0 Not ready for operation1 1 Pump Startup Protection On
0 Pump Startup Protection Off2 1 Alert
0 No alert3 1 Fault
0 No fault4 1 Shutdown
0 No shutdown5 1 Heat-up phase active
0 Heat-up phase not active6 1 Temperature standby on
0 Temperature standby off7 1 Pump 1 is running
0 Pump 1 is not running8 1 Pump 2 is running (if available)
0 Pump 2 is not running (if available)
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Part 1054600_06E 2015 Nordson Corporation
Table 10 Status Data (contd)Bit Value Action9 1 Pump 3 is running (if available)
0 Pump 3 is not running (if available)10 1 Pump 4 is running (if available)
0 Pump 4 is not running (if available)11 1 Not used
0 Not used12 - Reserved13 - Reserved14 1 Communication fault:
S Wrong command receivedS Wrong data index receivedS Wrong channel number received
0 No communication faults in packet header15 1 Communication fault in data value:
S Data values can not be changed.Example:Write command on actualvalues.
S Data access not permitted.Example:Write command in theLocal mode or commands forchannels that are not installed.
S At least one data value is invalid. Thedata packet received may not beevaluated by the master.Example: A value is outside of thepermitted value range.
0 No communication faults in data values
NOTE: Nordson melters are equipped with automatic Pump StartupProtection. The Pump Startup Protection prevents all stopped pumps (suchas those stopped as a result of an RTD fault) from starting up automaticallyafter finishing the heat-up phase or after a fault has occurred.To acknowledge the Pump Startup Protection, change the All PumpsON/OFF parameter from OFF to ON. (For a rising transition-based reset,refer toMelter Control. If bit1 = 0, then set to 1; if bit1 = 1, then set to 0 andsubsequently to 1 again.)
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Part 1054600_06 E 2015 Nordson Corporation
Master ProceduresThese procedures apply to programming executed from the master.
Master: Determine Transmit Packet1. Setmelter control.2. Change the data as desired.3. Send the transmit packet to the Nordson melter.
Melter: Process a New Packet1. Evaluate and executemelter control.2. Set map data3. Set status.4. Provide the receive packet to the master.
Master: Evaluate the Receive Packet1. Evaluate status.2. Check acknowledge data.
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Part 1054600_06E 2015 Nordson Corporation
Channel Number ListTable 11 Channel Numbers
Number Channel1 Tank2 Manifold/Pump3 Hose 14 Gun 15 Hose 26 Gun 27 Hose 38 Gun 39 Hose 410 Gun 411 Hose 512 Gun 513 Hose 614 Gun 615 Hose 716 Gun 717 Hose 818 Gun 8
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Blue
Ethe
rnet
Data
List Gene
ralM
elter
Data
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Rema
rks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Melte
rcon
trol/stat
us1
0-FFF
FN/A
Read
/Write
NANA
0So
ftware
versi
on1
byte
1-ve
rsion
byte
0-rev
ision
N/A
Read
only
30
2
Melte
rope
ration
mode
:-L
ocalmo
de-F
ieldb
usmo
de1
1(Lo
calm
ode)
0(Fie
ldbu
s)0(
Field
bus)
Read
/Write
atthe
opera
torpa
nel
Read
onlyvia
fieldb
us4
04
Hour
Meter
:Tota
lhou
rswith
heate
rson
10-
9999
9hN/A
Read
only
50
5
Servi
ceInt
erval:
Adjus
tabletim
efram
etoc
heck
apart
icular
maint
enan
ce1
0-87
36h
(1ye
ar)50
0hRe
ad/W
rite6
06
Clea
rFau
lt/Warn
ing
NOTE
:Ifthe
fault/w
arning
cond
itionh
asno
tbee
nfixe
d,the
fault/w
arning
willrea
ppea
r.
10/1
0(no
reset)
Read
/Write
70
7
Read
ydela
yvalu
e1
0-60
min
0min
Read
/Write
90
9Au
toPu
mpOn
Off
Thisallow
sthe
unitto
autom
atica
llytur
nthe
piston
pump
onwh
enthe
unitr
each
esse
tpoint
.
10/1
1Re
ad/W
rite29
021
5
Ethernet/IP Fieldbus Interface Card52
Part 1054600_06 E 2015 Nordson Corporation
Gene
ralM
elter
Data
(contd
)
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Rema
rks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Melte
rstat
us:
-hea
tupph
ase
-star
tupprote
ction
-rea
dyfor
opera
tion
-warn
ing-fa
ult-s
hutdo
wn-s
tandb
y-m
elter
note
nable
d-m
otors
note
nable
d
10(
)1(
heatu
ppha
se)
2(sta
rtup
prote
ction
)3(
melte
rrea
dy)
4(wa
rning
)5(
fault)
6(sh
utdow
n)7(
stand
by)
8(me
ltern
oten
abled
)11
(moto
rsno
ten
abled
)
N/A
Read
only
100
10
Seco
ndsL
eftinInt
erloc
kCa
pability
tolet
theus
erse
eho
wma
nyse
cond
sare
leftin
therea
dyint
erloc
kdela
y.
10-
3600
N/A
Read
only
110
11
Hours
UntilNe
xtSe
rvice
10-
8736
N/A
Read
only
120
12Cu
rrent
alarm
High
byte:
Chan
nelN
umbe
rofth
einv
olved
chan
nel(ifth
ereisa
tempe
rature
failur
e)1-1
8(1=
Tank
2=Ma
nifold
/Pum
p,3=
Hose
1,4=
Gun1
,etc)
ORSy
stem
Failure
Numb
er(if
there
isas
ystem
failur
e):Co
nsult
your
Manu
alLo
wby
te:Bit0
:System
alarm
Bit1
:Cha
nnelala
rmBit3
:Pres
sure
alarm
Bit4
:Tan
kLev
elala
rm
100
00/FF
FFRe
adon
ly23
014
Melte
rstat
usan
dalar
msBit1
:Hos
tCom
munic
ation
Fault
Bit3
:Serv
iceRe
mind
erBit1
1:Ta
nkLo
w
100
00/FF
FFN/A
Read
only
150
15
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Part 1054600_06E 2015 Nordson Corporation
Flow/Pressure
Data
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ionDe
fault
Remarks
Flow
andP
ress
ure
Inde
xedP
rotoco
lFu
llMap
Offse
tDa
taInde
xCh
anne
lNu
mber
Pres
sure
Actua
lValu
e1-16
34.47
3-34
4.73
bar
500-5
000P
SI34
47-3
4473
kPa
N/A
Read
only
611-3
2N/A
Unde
rpres
sure
Warn
ingVa
lue1-16
0-10
0%20
Read
/Write
701-1
6N/A
Overp
ressu
reWarn
ingVa
lue1-16
0-10
0%20
Read
/Write
731-1
6N/A
Motor
Mode
1-4
0=Ma
nual
1=Ru
nup
2=Pres
sure
3=Flo
w
0Re
ad/W
rite31
1-422
0-223
Motor
Setpo
int1-4
0-10
0%0
Read
/Write
321-4
73-76
Targe
tLine
spee
dPt.2
/Sca
leFa
ctor
Lines
peed
1-16
/1-4
0-10
0%10
0Re
ad/W
rite33
1-16
/1-4
N/A
Scale
Facto
rMoto
rSpe
ed1-4
1-94R
PM94
Read
/Write
341-4
N/A
Motor
Actua
lSpe
ed1-16
RPM
N/A
Read
only
361-4
N/A
Targe
tLine
spee
dPt.1
1-16
0-10
0%0
Read
/Write
391-1
6N/A
Overp
ressu
reFa
ultVa
lue1-16
0-10
0%50
Read
/Write
761-1
6N/A
Targe
tPres
sure
Pt.2
1-16
0-10
00PS
I0-
68.9
bar
0-68
94.7
kPa
500
Read
/Write
801-1
6N/A
Targe
tPres
sure
Pt.1
1-16
0-100
0PSI
0-68
.9ba
r0-
6894
.7kP
a
100
Read
/Write
811-1
6N/A
Pres
sure
Build
Enab
le1-16
0/10
Read
/Write
821-1
6N/A
Stop
Spee
dThre
shold
1-4
0-10
0%10
Read
/Write
831-4
N/A
Pres
sure
Build
Setpo
int1-16
0-10
00PS
I0-
68.9
bar
0-68
94.7
kPa
50Re
ad/W
rite84
1-16
N/A
True
FlowLin
espe
edSe
tpoint
1-8
0-10
0%10
0Re
ad/W
rite90
1-8N/A
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Part 1054600_06 E 2015 Nordson Corporation
Flow/
Pres
sure
Data
(contd
)
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ionDe
fault
Remarks
Flow
andP
ress
ure
Inde
xedP
rotoco
lFu
llMap
Offse
tDa
taInde
xCh
anne
lNu
mber
True
FlowFlo
wSe
tpoint
1-8
1000
-500
,000
mg/m
in20
000
Read
/Write
961-8
N/A
True
FlowFlo
wStatu
s1-8
Bit0
:Warn
ingBit1
:Fau
ltN/A
Read
only
101
1-8N/A
True
FlowUn
derflo
wWarn
ing1-8
0-10
0%10
Read
/Write
102
1-8N/A
True
FlowUn
derflo
wFa
ult1-8
0-10
0%25
Read
/Write
103
1-8N/A
True
FlowOv
erflow
Warn
ing1-8
0-10
0%10
Read
/Write
104
1-8N/A
True
FlowOv
erflow
Fault
1-8
0-10
0%25
Read
/Write
105
1-8N/A
True
FlowAc
tualF
low1-8
0-50
0,000
mg/m
m10
Read
only
106
1-8N/A
Lines
peed
perce
nt1-4
0-10
0%N/A
Read
only
107
1-4N/A
Flow/Pressure
Alarm
s
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Rema
rks
Flow
andPr
essu
reInde
xedP
rotoco
lFu
llMap
Offse
tDa
taInde
xCh
anne
lNu
mber
Pres
sure
Statu
sand
Alarm
sBit0
:Und
erpres
sure
Bit1
:Ove
rpres
sure
1-16
N/A
N/A
Read
only
791-16
N/A
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Part 1054600_06E 2015 Nordson Corporation
Seve
n-Da
yCloc
kData
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Remarks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Seve
n-Da
yCloc
kswitch
edON
/OF
F,for
field
bus
10/1
0(OF
F)Re
ad/W
rite20
00
19
Statu
s:Se
ven-D
ayCloc
kin
opera
tion
10/1
N/A
Read
only
201
020
SetC
lockD
ay1
1-7
N/A
Read
/Write
202
021
SetC
lockH
our
10-
23N/A
Read
/Write
203
022
SetC
lockM
inute
10-
59N/A
Read
/Write
204
023
Comm
ands
forF
illFe
atures
Data
Desig
natio
nQu
antity
Rang
eRes
olutio
nDe
fault
Rema
rks
Inde
xedPr
otoc
olFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Tank
FillC
omma
nds
10(
Noco
mman
d)1(
Refill
on)
2(Ca
librat
eemp
ty)4(
Silen
ceala
rm)
8(Re
setre
fillfau
lt)
0Re
ad/W
rite19
60
120
Ethernet/IP Fieldbus Interface Card56
Part 1054600_06 E 2015 Nordson Corporation
PMLD
ata
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Remarks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Curre
ntMo
de:
0Ma
nual,
1Au
tomati
c1
0/10
Read
Only
205
025
Curre
ntState
:PM
L_UN
DEFIN
ED0
PML_
OFF=
1PM
L_ST
OPPE
D=2
PML_
STAR
TING=3
PML_
READ
Y=4
PML_
STAN
DBY=5
PML_
PROD
UCING=6
PML_
STOP
PING
=7PM
L_AB
ORTIN
G=8
PML_
ABOR
TED=9
PML_
HOLD
ING=1
0PM
L_HE
LD=1
1
10-11
0Re
ad/W
rite-N
ote:S
etting
this
value
toan
ything
other
than0
will
caus
ethe
melte
rtobe
have
acco
rding
tothe
PackML
spec
ificati
on.L
eave
thisv
aluea
t0ifP
ackM
Lspe
cifica
tionisn
otbe
ingus
ed.
206
026
Curre
ntState
Time
1HH
HH:M
M:SS
.hhN/A
Read
only
207
027
Curre
ntMo
deTim
e1
HHHH
:MM:
SS.hh
N/A
Read
only
208
030
OffT
ime
1HH
HH:M
M:SS
.hhN/A
Read
only
209
033
Stop
pedT
ime
1HH
HH:M
M:SS
.hhN/A
Read
only
210
036
Start
edTim
e1
HHHH
:MM:
SS.hh
N/A
Read
only
211
039
Read
yTim
e1
HHHH
:MM:
SS.hh
N/A
Read
only
212
042
Ethernet/IP Fieldbus Interface Card 57
Part 1054600_06E 2015 Nordson Corporation
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ion
Default
Remarks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Stan
dbyT
ime
1HH
HH:M
M:SS
.hhN/A
Read
only
213
045
Prod
ucing
Time
1HH
HH:M
M:SS
.hhN/A
Read
only
214
048
Stop
pingT
ime
1HH
HH:M
M:SS
.hhN/A
Read
only
215
051
Abortin
gTim
e1
HHHH
:MM:
SS.hh
N/A
Read
only
215
054
Aborted
Time
1HH
HH:M
M:SS
.hhN/A
Read
only
217
057
Holding
Time
1HH
HH:M
M:SS
.hhN/A
Read
only
218
060
Held
Time
1HH
HH:M
M:SS
.hhN/A
Read
only
219
063
Manu
alMo
deTim
e1
HHHH
:MM:
SS.hh
N/A
Read
only
220
066
Autom
aticM
odeT
ime
1HH
HH:M
M:SS
.hhN/A
Read
only
221
069
Clea
rPML
Regis
ters
10/1
0Re
ad/W
rite22
20
72
Temp
eratureD
ata
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ionDe
fault
Remarks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Temp
eratur
eunit
:Ce
lsius
/Fahre
nheit
10(_C)
/1(_F
)0_Ce
lsius
)Re
ad/W
rite11
00
139
Activate
Hose
/Gun
pair
1-80/1
0Re
ad/W
rite11
21-8
140-1
47Te
mpera
tures
etpoin
tvalu
e1-1
840
-230_C/
100-45
0_F
N/A
Read
/Write
115
1-18
149-1
66
Ethernet/IP Fieldbus Interface Card58
Part 1054600_06 E 2015 Nordson Corporation
Temp
eratureD
ata
(contd
)
Data
Desig
natio
nQu
antity
Rang
eRe
solut
ionDe
fault
Remarks
Inde
xedP
rotoco
lFu
llMap
WordO
ffset
Data
Inde
xCh
anne
lNu
mber
Temp
eratur
esetp
ointvalu
e,glo
bal
140
-230_C/
100-45
0_F
N/A
Read
/Write
116
016
7
Temp
eratur
esetp
ointvalu
e,gro
upho
se1
40-230_C/
100-45
0_F
N/A
Read
/Write
117
016
8
Temp
eratur
esetp
ointvalu
e,gro
upgu
n1
40-230_C/
100-45
0_F
N/A
Read
/Write
118
016
9
Temp
eratur
eactu
alva
lue1-1
840
-230_C/
100-45
0_F
N/A
Read
only
120
1-18
171-1
88
Activate
Temp
eratur
eCha
nnel
1-16
0/10
Read
/Write
111
1-16
N/A
Temp
eratur
estan
dbyv
alue,
globa
l1
5-190_C
10-350_F
50_C/10
0_F
Read
/Write
128
018
9
Timep
eriod
forde
activati
nghe
aters
(after
autom
atics
tandb
y)1
0-144
0min
(24h)
0min
Read
/Write
133
019
0
Timep
eriod
forau
tomati
cstan
dby
mode
activati
on(if
nogu
nsare
active)
10-
1440
min
(24h)
0min
Read
/Write
135
019
3
Unde
rtemp
eratur
efau
ltvalu
e,glo
bal
15-6
0_C/
10-110_F
0min
Read
/Write
142
019
4
Overt
empe
rature
faultv
alue,
globa
l1
5-60_
C/10
-110_F
15_C/25
_F
Read
/Write
152
019
5
Field
busd
ata:T
empe
rature
status
anda
larms
Bit0
:Hea
terisON
/OFF
Bit1
:Und
ertem
perat
urewa
rning
Bit2
:Und
ertem
perat
urefau
ltBit3
:Ove
rtemp
eratur
ewarn
ingBit4
:Ove
rtemp
eratur
efau
ltBit5
:Ove
rtemp
eratur
eshu
tdown
Bit6
:Sho
rtedt
empe
rature
sens
orBit7
:Broke
ntem
perat
urese
nsor
1-18
0000
/FFFF
(0/1)
N/A
Read
only
157
1-18
196-2
13
Auto
ExitS
tandb
y1
0-18
0min
0Re
ad/W
rite16
00
216