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Instrumentation and Process Control - BITS Pilani Lecture 5
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BITS PilaniPilani Campus
Instrumentation and controlET ZC 341
1
Swapna Kulkarni
Lecturer,
BITS PilaniPilani Campus
Analog Signal Processing
BITS Pilani, Pilani Campus
• Signal conditioning refers to operations performed on
signals to convert them to a form suitable for interfacing
with other elements in the process control loop.
• Even in applications involving digital processing, some
type of analog conditioning is usually required before
analog –to- digital conversion is made.
Introduction
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• Analog signal conditioning provides the operations
necessary to transform a sensor output into a form
necessary to interface with other elements of the
process control loop.
• It is possible to categorize signal conditioning into
several general types.
Principles of Analog Signal Conditioning
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• This element could be a sensor or some other part of the
signal conditioning circuit, such as bridge circuit or
amplifier.
• Open circuit means that nothing is connected to the
output. Loading occurs when we do connect something,
a load, across the output, and the output voltage of the
element drops to some value,Vy<Vx. Different loads
result in different drops.
• Qualitatively: Thevenin’s voltage source in series within
output impedance.
Concept of loading
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Fig.2.2 the Thevenin equivalent circuit of a sensor allows easy
visualization of how loading occurs.
• This could be the input resistance of an amplifier.
• A current will flow, and voltage will be dropped across Rx. It is easy to calculate the loaded output voltage will thus be given by
• Objective :make RL >>Rx
Example
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The unloaded o/p of the sensor is simply VT=(20mV/⁰C)50 ⁰C=1.0V.
Vout=10Vin=10*1.0V=10V
But this is wrong, because of loading!
Fig.2.3b shows the correct analysis. Here we see that there will be a voltage dropped across the output resistance of the sensor. The actual amplifier input voltage will be given by
Where VT=1.0V. So, Vin=0.67V. Thus,output of the amplifier is Vout=10(0.67)=6.7V
Question: An amplifier outputs a voltage that is 10 times the voltage on its input terminals. It has an input resistance of 10kΩ. A sensor outputs a voltage proportional to temperature with a transfer function of 20mV/⁰C. The sensor
has an output resistance of 5.0 kΩ,find the amplifier output.
Fig.2.3 If loading is ignored, serious
errors can occur in expected outputs
of circuits and gains of amplifiers.
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• Bridge and divider circuits are two passive techniques
that have been extensively used for signal conditioning
• Bridge circuits are used primarily as an accurate means
of measuring changes in impedance.
• Such circuits are particularly useful when the fractional
changes in impedance are very small.
• Another common type of passive circuit involved in
signal conditioning is for filtering unwanted frequencies
from the measurement signal.
Passive Circuits
8
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• It is quite common in the industrial environment to find signals that possess high-and/or low-frequency noise as well as the desired measurement data.
• Ex.: a transducer may convert temp. information into a dc voltage, proportional to temp.
• Because of the ever-present ac power lines, however, there may be a 60 Hz noise voltage impressed on the output that makes determination of the temp. difficult.
• A passive circuit consisting of a resistor and a capacitor often can be used to eliminate both high- and low-frequency noise without changing the desired signal information
Passive Circuits
9
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Fig. 2.4 The simple voltage divider can often be used to convert resistance variation into voltage variation
• The elementary voltage divider often can be used to provide conversion of resistance variation into a voltage variation.
• The voltage of such divider is given by
VD=(R2*Vs)/(R1+R2) (2.2)
Where Vs=supply voltage;R1,R2=divider resistors
Either R1 or R2 can be the sensor whose resistance varies with some measured variable.
Divider Circuits
10
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• It is important to consider the following issues when using a
divider for conversion of resistance to voltage variation:
1. The variation of VD with either R1 or R2 is nonlinear; that is,
even if the resistance varies linearly with the measured
variable, the divider voltage will not vary linearly.
2. The effective output impedance of the divider is the parallel
combination of R1 and R2. This may not necessarily be high,
so loading effects must be considered.
3. In a divider circuit, current flows through both resistors; that
is, power will be dissipated by both, including the sensor.
The power rating of both the resistor and sensor must be
considered.
Divider Circuits
11
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• Solution:
a) The solution is given by eq. 2.2. For R2=4kΩ,we have
VD=(5V)(4kΩ)/(10+4)kΩ=1.43V;
For R2=12kΩ,VD=(5V)(12kΩ)/(10+12)kΩ=2.73V
b) Thus, the voltage varies from 1.43 to 2.73 V.
c) The range of output impedance is found from the parallel
combination of R1 and R2 for the min. and max. of R2. Simple
parallel resistance computation shows that this will be from
2.86 to 5.45 k Ω.
d) The power dissipated by the sensor can be determined most
easily from V²/R2 as the voltage across R2 has been calculated.
The power dissipated varies from 0.51 to 0.62mW.
Q. The divider circuit has R1 = 10.0 kΩ and Vs =5.00 V. Suppose R2 is a sensor
whose resistance varies from 4.00 to 12.0 kΩ as some dynamic variable varies
over a range. Then find (a) the minimum and maximum of VD, (b) the range of
output impedance, and (c) the range of power dissipated by R2.
12
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Bridge Circuits
13
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• It is used to convert impedance variation into voltage
variations.
• Adv.: it can be designed so the voltage produces varies
around zero.
• This means that amplification can be used to increase
the voltage level for increased sensitivity to variation of
impedance.
• Another application of bridge circuits is in the precise
static measurement of an impedance.
Bridge Circuits
14
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Fig. 2.5 The basic dc Wheatstone bridge
• The simplest and most common bridge circuit is the dc Wheatstone bridge.
• This network is used in signal conditioning applications where a sensor changes resistance with process variable changes.
• The object labeled D is a voltage detector used to compare the potentials of points a and b of the network.
• For initial analysis, assume the detector impedance is infinite.
Wheatstone Bridge
15
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Upper Saddle River, New Jersey 07458
All rights reserved.
Va=VR3/(R1+R3) and Vb=VR2/(R2+R4)
∆V=Va-Vb
∆V= V(R3R2-R1R4)/(R1+R3)(R2+R4)
BITS Pilani, Pilani Campus
• In most modern applications, the detector is a very high
input impedance differential amplifier.
• In some cases , a highly sensitive galvanometer with a
relatively low impedance may be used, especially for
calibration purposes and spot measurement instruments.
Wheatstone Bridge
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A particular combination of resistors can be found that
will result in zero difference and zero voltage across the
detector, i.e. , a null.
R3R2=R1R4 (2.8)
The application of Wheatstone bridges to process-control
applications using high-input impedance detectors.
Wheatstone Bridge
17
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• The use of galvanometer as a null detector in the bridge
circuit introduces some differences in our calculations
because the detector resistance may be low and because we
must determine the bridge offset as current offset.
• When the bridge is nulled, eq 2.8 still defines the relationship
between the resistors in the bridge arms.
• Eq 2.7 must be modified to allow the determination of current
drawn by the galvanometer when a null condition is not
present.
• Easy way to determine the offset current is to first to find the
Thevenin equivalent circuit between points a and b of the
bridge.
Galvanometer Detector
18
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• The Thevenin voltage is simply the open circuit voltage difference between points a and b of the circuit.
Consider the internal resistance of supply is negligible compared to the ridge arm resistances.
The offset current is
Fig 2.6 When a galvanometer is used for a null detector , it is convenient to use the Thevenin equivalent circuit of the bridge
Galvanometer
19
4231
4123
RRRR
RRRRVVTh
42
42
31
31
RR
RR
RR
RRRTh
GTh
ThG
RR
VI
Copyright ©2006 by Pearson Education, Inc.
Upper Saddle River, New Jersey 07458
All rights reserved.
BITS Pilani, Pilani Campus
• The resolution of the bride circuit is a function of
the resolution of the detector used to determine
the bridge offset. Thus, referring to the case
where a voltage offset occurs, we define the
resolution in resistance as that resistance
change in one arm of the bridge that causes an
offset voltage that is equal to the resolution of
the detector.
20
Bridge Resolution
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• There are many effects that can change the
resistance of the long lead wires on a transient
basis, such as frequency, temperature, stress,
and chemical vapors. Such changes will show
up as a bridge offset and be interpreted as
changes in lead resistance are introduced
equally into two arms of the bridge circuit, thus
causing no effective change in bridge offset.
Lead Compensation
21
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• Assume R4 is sensor and has been removed to a remote location (1),(2) & (3).
• Wire(3) is power lead and has no influence on the bridge balance condition.
• If wire(2) changes in resistance because of spurious influences, it introduces this change into the R4 leg of the bridge.
• Wire (1) is exposed to the same environment and changes by the same amount, but is in the R3 leg of the bridge.
Lead Compensation
22
Figure For remote sensor applications, this compensation system is used to avoid errors from lead resistance.
Copyright ©2006 by Pearson Education, Inc.
Upper Saddle River, New Jersey 07458
All rights reserved.
BITS Pilani, Pilani Campus
• Both R3 & R4 are identically changed, and thus eq. 2.8
shows that no change in the bridge null occurs.
• This type of compensation is often employed where
bridge circuits must be used with long leads to the active
element of the bridge.
Lead Compensation
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• One disadvantage of the simple Wheatstonebridge is the need to obtain a null by variation ofresistors in bridge arms.
• A technique that provides for an electronicnulling of the bridge and that uses only fixedresistors (except as may be required forcalibration) can be used with the bridge. Themethod uses a current to null the bridge.
• A closed-loop system can even be constructedthat provides the bridge with a self-nulling ability.
Current Balance Bridge
24
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Figure : The current balance bridge
• The standard Wheatstonebridge is modified by splittingone arm resistor into two R4and R5. A current, I is fed intothe bridge through thejunction of R4 and R5 asshown. We now stipulate thatthe size of the bridge resistorsis such that the current flowspredominantly through R5.This can be provided for byany of several requirements.The least restrictive is torequire.
R4>>R5
25
Current Balance Bridge
Copyright ©2006 by Pearson Education, Inc.
Upper Saddle River, New Jersey 07458
All rights reserved.
BITS Pilani, Pilani Campus
• Often, if a high – impedance null detector is used, therestriction of equation becomes
(R2 + R4)>>R5
• Assuming that either conditions of equation are satisfied,the voltage at point b is the sum of the divided supplyvoltage plus the voltage dropped across R5 from thecurrent, I.
• The voltage of point a is still given by equation. Thus, thebridge offset voltage given by
Current Balance Bridge
26
5
542
54 IRRRR
RRVVb
ba VVV
5
542
54
31
3 IRRRR
RRV
RR
VRV
BITS Pilani, Pilani Campus
Current Balance Bridge
27
• This equation shows that a null is reached byadjusting the magnitude and polarity of the current Iuntil IR5 equal the voltage difference of the first twoterms. If one of the bridge resistors changes, thebridge can be renulled by changing current, I. In thismanner, the bridge is electronically nulled from anyconvenient current source. In most applications, thebridge is nulled as some nominal set of resistancewith zero current. Changes of a bridge resistor aredetected as a bridge offset signal that is used toprovide the renulling current.
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Figure Using the basic Wheatstonebridge for potential measurement
• A bridge circuit is also useful to measure small potentials at a very high impedance, using either a conventional Wheatstone bridge or a current balance bridge. This type of measurement is performed by placing the potential to be measured in series with the detector, as shown in figure.
Potential Measurement Using Bridges
28
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Upper Saddle River, New Jersey 07458
All rights reserved.
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
axC VVV
Where Va is given by Equation and Vx is the potential to be measured. The voltage appearing across the null detector is
V = Vc-Vb= Vx+Va-Vb
• Vx can be measured by varying the bridge resistors to provide a null with Vx in the circuit and solving for Vxusing the null condition
29
5
542
54 IRRRR
RRVVb
And
Potential Measurement Using Bridges
BITS Pilani, Pilani Campus
042
4
31
3
RR
VR
RR
VRVx
• The potential is placed in series with the detector, andV is defined exactly as before. Now, however, Vb isgiven by equation, so the null condition becomes
• If the fixed resistors are chosen to null the bridge withI=0 and Vx = 0,then a very simple relationship betweenVx and the nulling circuit is:
30
Vx- I R5=0
Potential Measurement Using Bridges
05
542
54
31
3
IR
RRR
RRV
RR
VRVx
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
Employs an ac excitation, usuallya sine wave voltage signal. Theanalysis of bridge behavior isbasically the same as in theprevious treatment, butimpedances replace resistance.The bridge offset voltage then isrepresented as
voltageoffsetacE
ZZZZ
ZZZZEE
4231
4123
Figure : A general ac bridge circuit
AC Bridge
31
Where E = sine wave excitation voltage
Z1,Z2,Z3,Z4 = bridge impedances. Z3Z2=Z1Z4
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BITS Pilani, Pilani Campus
AC Bridge
32
Figure : The ac bridge circuit and components for example
•An ac bridge employs impedance as shown in figure. Find the value of Rx and Cx when the bridge is nulled.
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Upper Saddle River, New Jersey 07458
All rights reserved.
BITS Pilani, Pilani Campus
A capacitor has a purely reactive impedance which is inversely
proportional to the signal frequency. A capacitor consists of two
conductors separated by an insulator, also known as a dielectric.
At low frequencies a capacitor is open circuit, as no charge flows in the
dielectric.
A DC voltage applied across a capacitor causes charge to accumulate
on one side; the electric field due to the accumulated charge is the
source of the opposition to the current. When the potential
associated with the charge exactly balances the applied voltage, the
current goes to zero.
Driven by an AC supply, a capacitor will only accumulate a limited
amount of charge before the potential difference changes sign and
the charge dissipates. The higher the frequency, the less charge will
accumulate and the smaller the opposition to the current.
Capacitive reactance
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Solution
Because the bridge is at null, we have
Z2Z3=Z1Zx
or
Example
34
x
xC
jRR
C
jRR
132
x
xC
jRRR
C
RjRR
1
12
32
BITS Pilani, Deemed to be University under Section 3 of UGC Act, 1956
35
x
xC
jRRR
C
RjRR
1
12
32
The real and imaginary parts must be independently equal, so that
01
32 R
RRRx
kR
k
kkR
x
x
2
1
12
And1
2
x
CRC
R
1 *(1 / 2 )
0.5
xC F k k
F
BITS Pilani, Pilani Campus
• To convert variations of resistance into variations of
voltage.
• This voltage variation is then further conditioned for
interface to an ADC or other system.
• The variation of bridge offset is nonlinear with respect to
any of the resistors.
• If the range of resistance variation is small and centered
about the null value , then the nonlinearity of voltage
versus resistance is small.
• Amplifiers can be used to amplify this voltage variation,
since it is centered about zero, to a useful range.
Bridge Applications
36
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To eliminate unwanted noise signals from
measurements, it is often necessary to use
circuits that block certain frequencies or bands
of frequencies. These circuits are called filters. A
simple filter can be constructed from a single
resistor and a single capacitor.
RC Filters
37
Low pass RC filter
Figure : Circuit for the low-pass RC filter
• It is called low pass because it blocks high frequencies and passes low frequencies.
• A low pass filter had a characteristic such that all signals with frequency above some critical value are simply rejected.
• Practical filter circuits approach that ideal with varying degrees of success.
• When the ratio of o/p voltage to i/p voltage is one, the signal is passed without effect; When it is very small or zero, the signal is effectively blocked.
38
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• The critical frequency is that frequency for which
the ratio of o/p to i/p voltage is approx. 0.707.
• In terms of the resistor and capacitor, the critical
frequency is given by
fc = (1/ 2ΠRC)
• The output to input voltage ratio for any signal
frequency an be determined graphically or can
be computed by
• ΙVout/VinΙ = 1/√[1+(f/fc)²]
Low pass filter
39
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• A typical filter design is accomplished by finding
the critical frequency, fc that will satisfy the
design criteria.
• The following practical guidelines are offered
on this process.
1. Select a standard capacitor value in the F topF range.
2. Calculate the required resistance. If it is below1k or above 1M , try a different value ofcapacitor so that the required resistance fallswithin this range, which will avoid noise andloading problems.
Design Methods
40
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3.If design flexibility allows, use the nearest standard valueof resistance to that calculated.
4. Always remember that components such as resistorsand capacitors have a tolerance in their indicatedvalues. This must be considered in your design. Quiteoften, capacitors have a tolerance as high as 20%.
5. If exact values are necessary, it is usually easiest toselect a capacitor, measure its value, and thencalculate the value of the required resistance. Then atrimmer resistor can be used to obtain the requiredvalue.
Design Methods
41
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Figure : Circuit for the high-pass RC filter
• A high –pass filter passes high frequencies (no rejection) and blocks (rejects) low frequencies. A filter of this type can be constructed using a resistor and a capacitor, as shown in schematic of figure.
High-Pass RC Filter
42
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• It is similar to low pass filter, the rejection is not
sharp in frequency but distributed over a range
around a critical frequency.
• The magnitude of Vout/Vin= 0.707 when the
frequency is equal to the critical frequency.
• An equation for the ratio of output to input
voltage as a function of the frequency for the
high filter is found to be
ΙVout/VinΙ=(f/fc)/√[1+(f/fc)²]
High pass RC filter
43
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1. After the critical frequency is determined, the values of R and C
are selected. A number of practical issues limit the selection:
a) Very small values of resistance are to be avoided because they can
lead to large currents, and thus large loading effects. Similarly very
large capacitors should be avoided. In general , we try to keep the
resistance in the kΩ and above range and capacitors in the F or
less range.
b) Often, the exact critical frequency is not important, so that fixed
resistors and capacitors of approx. the computed values can be
employed . If exact values are necessary, it is usually easier to
select and measure a capacitor, then compute and obtain the
appropriate resistance using a trimmer resistance.
Practical consideration
44
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2. The effective input impedance and output impedance of the RC filter may have an effect on the circuit in which it is used because of loading effects . If the input impedance of the circuit being fed by the filter is low, you may want to place a voltage follower between the filter output and the next stage. Similarly, if the input impedance of the feeding stage to the filter is high , you may want to isolate the input of the filter with a voltage follower.
3. It is possible to cascade RC filter in series to obtain improved sharpness of the filter cutoff frequency. However, it is important to consider the loading of one RC stage by another. The output impedance of the first stage filter must be much less than the input impedance of the next stage to avoid leading.
Practical Consideration
45
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Active Circuits:
OP-Amp
• Inverting Amplifier
• Summing Amplifier
• Differential Amplifier
• Instrumentation Amplifier
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