Protecting YOUR Profits

Essae

m modominesquarry & crusher software solution

Note: The license starts the

moment you activate the

product as will be informed to

you by the sales team.

This box contains a Software

CD and a few documentation

that is needed while installation

of the product if necessary.

This software shall be used

and intended to be used only

on the latest Windows systems

with that has the latest

updates. The software must

be installed and application

must be used only on those

systems that are free of virus,

malware, rootkits or any

scripts, software, or other bugs

that might cause damage to

your system, else, all

warranties becomes null and

void.

Not for sale or activation

outside India.

modominesquarry & crusher software solutions

Cloud-Based ERP

Software Solution

CRUSHER UNIT

SOFTWARE

Protecting YOUR ProfitsEssae

Protecting YOUR Profits

Essae

Incorporated in February 1996Essae Digitronics Pvt. Ltd.,an ISO 9001:2008, ISO 14001/OHSAS 18001 and ISO TS 16949:2008 certified company, comprises of FIVE division with Six manufacturing facilities. Our business focus includes manufacturing and marketing of Weighing & ERP Solution to Quarry and Crushers.

Transient Weighing Products, Rapid Load-out Systems, Machined Components, and Speedo Hub Drive for Automotive Sector.

Our Corporate Philosophy:• Respect humanity and harness the full potential of human beings

• Provide leadership and commitment thereby earning customer’s delight & loyalty

• Make ‘Essae Digitronics’ synonymous with ‘Excellence’

• Enhance the Quality of Life for all stakeholders customers, employees, shareholders, vendors, thereby making the society we live in a better place

• Enhance our systems and processes to achieve world-class standards

• Adopt state of the art technologies for both manufacturing and supply chain management

Our Mission: To enhance the quality of life of all our business associates by being obsessive with the quality of the products and services.

Our Quality Policy:Obsession with the quality of the products and services to earn Customer Loyalty and Prosperity of all business associates through Total Quality is the Compass of Essae Digitronics

Wei

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idge

(Sal

es)

Mai

n O

ffic

e Lo

catio

n

Inve

ntor

y &

Mai

nten

ance

Qua

rry

(Pro

duct

ion)

Crus

hers

(Sal

es)

Qua

rter

s fo

r Em

ploy

ees

Over

all V

iew

of Q

uarry

& C

rush

er U

nits

A b

irds

-eye

vie

w o

f the

are

as in

whi

ch E

ssae

-Mod

omin

es s

oftw

are

can

be u

sed

ESSAE - MODOMINES

Q

M

S

M

O

O

D

A Co

mpl

ete

Qua

rry

and

Crus

her P

rodu

cts

and

Solu

tions

odomines is an ERP software platform which was developed primarily to ease all your daily work-flow processes in a single cloud-based, highly secure, high-availability system. Before we

uring these 4+ years we have deployed and tested our software across multiple locations across South India. From being a start-up, we have definitely matured over time in keeping our promise to

ur promise is to offer world-class 24/7 support. Every single compa-ny is assigned a dedicated resource. Yes. You heard it right. Just for you! The tickets that are raised for you will be escaled based on its

f the time we spent designing and implementing our software we consider the time we spent doing R&D is Modomines software tool, being highly fruitful and productive. We are proud to announce to

even wrote a single line of code, we wanted to solve two huge problems facing this industry and those were (a) Pilferage & Theft and (b) Data Security.To achieve that end, we did an exhaustive and extensive study of the market seg-ment by getting input from various companies in and around Chennai-TN.

you at all levels. Not only that we have stabilized, tightened our security systems, we are striving to be more flexible & agile across various market seg-ments.

complexity. Our Philosophy is, “There exists extraordinary Chemistry, in long-term relationships”. And our job is to ensure that we do more than is expected of us 24/7.

the world that we have for you a software that is exceptional in its looks and functionality. Our software is so easy to work with, that we don’t even have to provide lengthy training sessions to our clients and the BEST part is that our software is infinitely customizable.

Quarry and Crusher Products & Software

1

TRIPS

2

MACHINES

4

PERSONNEL

3

INVENTORY

5

ACCOUNTS

6

REPORTS

PRODUCTION

PAYROLLTO

Quarry & Crusher Solutions:

• Quarry & Crusher Complete ( Production to Payroll ) ERP Solutions

• Quarry & Crusher Weighbridge Systems

• Crusher Production Management System

• Wheel Loader Weighing System

• On Board Weighing System

• Truck & Mining Equipment Diesel Monitoring System

• Customized Weighing System for Quarry & Crusher

QUARRY & CRUSHER SOLUTIONS

Own Quarry

Weigh Bridge

Full

Load

Wt

Crusher Unit

Own Truck

3rd Party

Sales

Aggregates

3rd Party

Data Capturea) We capture data (ex: empty weightand full weight) for trucks.b) We have ability to capture to sensor readings to find the exact output.These two data compared to mitigate pilferage/theft etc.,

Data is automatically captured without any

human intervention, thereby avoiding data entry

errors and theft/pilferagte possibilities

There are varieties of Aggregate

products outputs the crusher

like, MSAND, 20mm, 12mm,

PSAND, 6mm etc.,

PRODUCTION

Note:

CRUSHER PRODUCTION

Crusher Production Management system:

• REAL TIME Data metrics of plant (Production Output Efficiency) for increasing operational efficiency and material accounting

• Measure of real time recirculation of material at all stages to measure output and OPM efficiency

• Weighbridge & CPMS integrated for business planning

• Measurement of all intermediate crushers efficiency to bring down fuel cost

• Real time material production and stock status

• Real time inventory and production planning

• Customized report generation at all stages & levels

• Remotely access data through cloud servers

PRODUCTION ANALYSIS

DASHBOARD

Current Stock Vs Production

Running Vs Belt Scale

Produced Vs

40m 60m 80m 100m Boul-Products

0

20

40

60

80

100

120

140

160

Qua

ntity

(Ton

)

Series 1Series 2

0

5.00

10.00

15.00

20.00

25.00

30.0035.00

Prod

uced

Qua

ntity

1 2 3 4 5 6 7 8Hou

Hourly Production Quantity

0

20

40

60

80

100

120

140

160

Qua

ntity

(Ton

)

40m 60m 80m 100m Boul-Products

Series 1Series 2

Target production Vs Current

Running Vs Down RunningDown

Automatic Vehicle Weighing System :

• Ultra-fast vehicle data capture

• Records vehicle movement in/out gate & weighbridge

• Prevents data duplication

• Minimizes human intervention

• Tamper proof tags can avoid pilferage

• Print slip confirmation of captured weight

• Extraneous bodies are avoided

Salient Features:

• Innovative Orthogonally Isotropic modular design

• Designed using FEA - ANSYS and NASTRAN

• Designs Approved By Indian Institute of Technology (IIT)

• Designed for CLC concentrated load capacity of 40,000 kg

• Fabricated using 410MPa high-tensile steel

• Modular Concept to offer easy installation, mobility and platform extension

• Use of plasma cutting, MIG welding, NDT testing, shot blasting, & protective coating

WEIGHBRIDGE SYSTEMS

SALES

Preventing Theft/PilferageAt any given instance, the data capture iscompletely automated. The receipt uses athermal printer technology to save moneyfor the company and to keep the environ-ment clean.

Data IntegrationData is captured and stored in our databaseevery single step of the way,. This helps tofacilitate a lot of Analytics, which in turnhelps in proper accountability of the weight-ment resource. This is paramount in ourcase as this single point alone could saveyou from tremendous loss of revenue andproduct at any given day.

Party

Transport

Empt

y W

t

Cash Party

Credit Party

Full

Load

Wt

Weigh Bridge

Weigh Bridge

Trip Receipt

Aggregates

ONBOARD WEIGHING

Wheel Loader Weighing:

• Material specificity can be loaded

• Truck refuel time is saved

• Prevents over-loading / under-loading of trucks

• Increases safety and operational efficiency

• GPS and Bluethooth connectivity enabled

• Storage facility

• Overload alarm indicator

• Ultra-fast data transfer from weighing module to printer

• Easy installation and very-low maintenance

PLANT & MACHINERY

MACHINES1

Every day it tracks the machines you have like JCB, L&T, Tipper trucks, correlates it with the person who uses it including the diesel consumption, its wear & tear etc.,

DAILY TRACKER

2

SERVICE TRACKER

This feature is highly important when one wants to track the services that their machinery and also its efficacy, in terms of it’s parts, the person who did the work

3

MACHINE DETAILS

Data entered to system on all vehicles, machines operating on the plant thereby helping the system automagically send you notifications on insurance expiry etc.,

4

MACHINE OUTPUT

This particular module is for get a fair idea on the capabilities on a mining companies resources and also can measure how effective they are on their tasks.

2004 2005 2006 2007 2008 2009 2010

77%

60%

49%35

%25%20

%15%

Service Tracker AnalysisSample of the analysis of how the service tracker helps in improving the productivity of the personnel over time as well as the you can see the steady improvement of a decline in the loss due to theft or pilferage of parts.

Daily Tracker AnalysisDiagramatic representation of the Daily Tracker module where one can distinctly see the significant ability of a company to track the productivity of their Machinery over a given period of time.

20% 15%

25%

1

8%

OPERATOR (tipper)

This particular operator of a tipper’s utlization of

the machinery.

FUEL CONSUMPTIONOverall fuel consumption

reduction over a given period of time.

CTC LOSS REDUCTIONThis shows the reduction of cost to a company by keeping machinery upto date through this module.

TIME DURATIONThis measures how much service gets done on time for a given machinery over time.

0%

50%

75%

25%

100% JCB

SINGLE DRUM ROLLER

JSR L&T

HYUNDAI 220LC-4

Feb Mar Apr May Jun Jul AugJan

Machine Output Data AnalysisThis is a graphical representation that gives you a clear idea on the performance of your Machines as well as how much output each machine gives you over a period of time.

DIESEL MONITORING SYSTEM

Diesel monitoring system is designed to measure fuel consumption and monitors time in various working modes of the engine.

• Thefts/Pilferage prevention

• Measures fuel consumption

• Engine diagnostics

• Working time on a machine

• Measures tanks refuel and drains

• Real time location monitoring

INVENTORY MANAGEMENT

INVENTORY

Stock IntakeAll details pertaining to stock intake is available like Company Name, Date of purchase, Buyer, Bill #, GST, and all items pertaining to a particular bill # can be entered regardless of the volume, by simply clicking “Add Row” button.

STOCK INTAKE

Stock ExhaustSimilarly, this feature must be filled out like, who wants it, date etc., Our system is capable of using the POS scanner to simply scan the barcode as opposed to search for a ‘screw’ in the entire Inventory or memorizing complex categories. We designed it to keep it as simple and minimalistic as possible, yet super-efficient.

STOCK EXHAUST

Stock StatusConsolidated area to view your current supply status. It is possible to see which critical items such as Teeth, Jaw-Plates or Engine oil that is running short. We can help you by even notifying you when a particular spare part goes down to its bare minimum so your production does not come to stand still because you don’t have that spare part.

STOCK STATUS

External FuelMost commonly Diesel is purchased and issued to the vehicles like Tipper trucks or JCB machines. When the data entry is done properly and true to its form, this over a period of time, you can clearly monitor the usage and prevent any sort of spillage or pilferage as much as possible.

EXTERNAL FUEL

ACCOUNTSCOMPANY

Overall AccountingExhaustive representation in every single aspects of a typical mining

company

Cash SalesThe parties who are not long term buyers or not found credit worthy, or who purchase in small quantities are usually classifiied under Cash Sales Parties. They are called “Cash in Hand” parties. They are provided

with CASH VOUCHERS whose data getes stored into accounts.

Cash Sales

Credit SalesThe parties who are long term buyers and found to be credit worthy are credit buyers and they are provided with Invoices or Vouchers once every 15 days . It is obtained from our system with payment history or payments that are pending or they pay in advance with funds before making any purchases. Our system

can deduct if that were the case automatically.

CreditSales

Purchase InThis term is usually used for crushers who typically buy from 3rd party quarry and they are weighted properly for a particular material they are buying into and most of the times, this type of transaction happens as credit

payments once every month.

PurchaseIn

Sales Purchase OutThis is a 3rd party sales and most complicated of them all. The 3rd party crusher gets paid through us while the interme-diary transporter or a crusher or a vendor gets his payment from us. This is mostly credit based purchases only. Cash transactions are minimal in cases like this. Our systems can

handle such scenarios quite nimbly

PurchaseOut

ACCOUNTS MANAGEMENT MODULE

ACCOUNTS

ACCOUNTSCOMPANY

Overall AccountingExhaustive representation in every single aspects of a typical mining

company

Transport Hire ChargesAny financial transaction that happens with the drivers is stored into the system, which can be used for many purpos-es like Toll Fee or emergency purposes is captured and saved as accruals whose accounting is calculated at the end of the month when a driver gets his monthly wages

HireCharges

Monthly WagesEvery single employee regardless of their classifications get their monthly salary through our Payroll system. It calcu-lates their unpaid leave, loans, salary advance etc., and then a final amount is calculated. The beauty of our system is that, the attendance system calculates that part automati-cally which then gets into our payroll system which makes the final calculations.

MonthlyWages

Loans and other AdvancesOur Accounting system takes into account pretty much every single face of a company’s financial transactions. Most important being their Personnal who are more than likely to get a large chunk of loans or a salary advance on each month which are then deducted by the system.

Loan Advance

Vendor PurchasesAll items purchased to run the quarry or a crusher firm, typically utilizes a inventory management tools to manage their materials and most critical component of that would be Fuel Purchases (Diesel mostly). Those vendors get either paid right away or they are credit based systems. Our Accounting module can handle that quite easily.

VendorPurchases

Miscellaneous ItemsAny financial transaction that does not come under any of the above and that which are inherently not part of the business like Donations of any kind, or any other transactions are usually entered into the system and it remains as such so that every financial transaction is documented and stored accurately.

MiscItems

Labour Quarry Staff Crushers Staff Drivers Maistry

Employee DataAll employee’s or any other personnel who

work in some capacity for you and their

salary and other allowances can be easily

entered into the system, including any

salary advances which will be deducted

from their monthly wage.

Employee Wizard

In

Out

Driver Batta etc.,Any financial transaction that happens with

the drivers is stored into the system, which

can be used for many purposes like Toll Fee

or emergency purposes is captured and

saved as accruals whose accounting is calcu-

lated at the end of the month when a driver

gets his monthly salary.

HUMAN RESOURCES

Employee Contact

Emergency Contact

Personnel SecurityEmployee wizard is used to enter anyone

who wanted to join the company. They must

provide their fingerprints, original ID, and a

photograph is also taken of their face. This

helps us to track their whereabouts at any

time of the day.

Biometrics AttendanceWe have capability to use a BioMetric Face

Re cognition systems that takes care of

attendence every day and it is what is

taken into account for calculating an

employee’s monthly salary.

HR

RESPONSIVE APPLICATIONS

MOBILE

DEVICES

Complete Production Data

Sales Data at your fingertips

Total Inventory Data

Our entire ERP application is built around the concept of “respon-siveness”, wherein the application behaves the same way on all browsers and all pretty much same with all devices of all sizes be it a mobile phones or tab or laptop etc., Most importantly, the stakeholders or owners of the company get to have an intimate access with the application wherein all their data is “LIVE” any time of the day regardless of any latency.

TECHNICAL SUPPORT

SUPPORT

Chat Support

Email Help

Rating System

Hardcopy Support

Direct Support

Online Help

Phone Support

BUG FIX

help@modomines.com

Delivering Fanatic Support to our Customers 24/7

REPORTS

Product Stock Status (ton)200mm 30mm

20mm 10mm

8mm

90.34

85.83 50.57

85.33

92.39

Monthly OutStanding Statement

Credit Amount

85,760 29,554

29,285 7,855

44,567 19,720

65,790 5,989

1,58,190 22,890

Debit Amount

Sample Sales Volume Metrics

2.5 Crs

2.9 Crs

Oct Nov

2.4 Crs

Sept

2.7 Crs

Aug

26

1253%

%

%Monthly Revenue Statement

Outstanding Credit

Credit Amount Received

Cash Sales

Miscellaneous

Note: The license starts the

moment you activate the

product as will be informed to

you by the sales team.

This box contains a Software

CD and a few documentation

that is needed while installation

of the product if necessary.

This software shall be used

and intended to be used only

on the latest Windows systems

with that has the latest

updates. The software must

be installed and application

must be used only on those

systems that are free of virus,

malware, rootkits or any

scripts, software, or other bugs

that might cause damage to

your system, else, all

warranties becomes null and

void.

Not for sale or activation

outside India.

modominesquarry & crusher software solutions

Cloud-Based ERP

Software Solution

QUARRY UNIT

SOFTWARE

Protecting YOUR ProfitsEssae

Protecting YOUR Profits

Essae

Note: The license starts the

moment you activate the

product as will be informed to

you by the sales team.

This box contains a Software

CD and a few documentation

that is needed while installation

of the product if necessary.

This software shall be used

and intended to be used only

on the latest Windows systems

with that has the latest

updates. The software must

be installed and application

must be used only on those

systems that are free of virus,

malware, rootkits or any

scripts, software, or other bugs

that might cause damage to

your system, else, all

warranties becomes null and

void.

Not for sale or activation

outside India.

modominesquarry & crusher software solutions

Cloud-Based ERP

Software Solution

CRUSHER UNIT

SOFTWARE

Protecting YOUR ProfitsEssae

Protecting YOUR Profits

Essae

MD & Chief Executive OfficerSalemmines & Aggregates

Managing DirectorShri Chennai Mines

P&M SupervisorSalemmines & Aggregates

MD & Chief Executive OfficerPS BlueMetals Chennai

CRUSHER MANAGEMENTSOFTWARE

QUARRY MANAGEMENTSOFTWARE

Protecting YOUR Profits

EssaeEssae Digitronics Private Limited

An ISO 9001:2008, ISO 14001/OHSAS 18001 and ISO TS 16949:2008 certified company

Customer Care : 93431 37723 / 93432 69344

Registered Office: Plot No. 34 & 35, Bommasandra Industrial Ares, Anekal Taluk, Bangalore 560 099 Tel : +91.80.4083.4600 Fax: +91.80.4083.4683 Email: essae@essae.in

Corporate Office: Plot No. 13 (Old No. 246), 13th Cross, Wilson Garden, Bangalore - 560 027, India Tel : +91.80.4083.4777 Email: essae@essae.in

Tamilnadu93805 21519

GOA93795 14104

CVM Region93805 21519

North East93805 21519

Karnataka93795 14104

Maharashtra74061 80066

Telangana93917 89660

Orrissa74390 66408

Kerala93490 72504

Gujarat88844 49423

Andhra Pradesh93980 45055

Uttarpradesh88844 48963

NCR Region88844 48963

West Bangal74390 66408

Chhattisgarh93805 21519

Coimbatore93441 35525

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