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Project N° Unit Document Code Serial N° Rev. Page 2408 0000 MS 0000 52 0 1/9 BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002 CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI 0 03-SEP-12 ISSUE FOR CONSTRUCTION C. CALABRETTA D. BELLARDINELLI S. FIDICCI / O. VIDAL A 13-JUL-11 ISSUE FOR REVIEW / COMMENT C. CALABRETTA D. BELLARDINELLI M. DI GENNARO / O. VIDAL REV. DATE STATUS WRITTEN BY (name & visa) CHECKED BY (name & visa) APPROV./AUTHOR. BY (name & visa) DOCUMENT REVISIONS TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68 The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or undirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed upon right of use. JOB CONSTRUCTION SPECIFICATION FOR WELDING ACTIVITIES MANAGEMENT

ESPECIFICACIONES DE CONSTRUCCIÓN DE TRABAJO PARA LA GESTIÓN DE LAS ACTIVIDADES DE SOLDADURA

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  • Project N Unit Document Code Serial N Rev. Page

    2408 0000 MS 0000 52 0 1/9

    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    0 03-SEP-12 ISSUE FOR CONSTRUCTION C. CALABRETTA D. BELLARDINELLI S. FIDICCI / O. VIDAL

    A 13-JUL-11 ISSUE FOR REVIEW / COMMENT C. CALABRETTA D. BELLARDINELLI M. DI GENNARO / O. VIDAL REV. DATE

    STATUS WRITTEN BY

    (name & visa) CHECKED BY (name & visa)

    APPROV./AUTHOR. BY (name & visa)

    DOCUMENT REVISIONS

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

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    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

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    l not

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    any

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    for

    any

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    and

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    ny w

    ay o

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    than

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    for w

    hich

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    eed

    upon

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    se.

    JOB CONSTRUCTION SPECIFICATION

    FOR

    WELDING ACTIVITIES MANAGEMENT

  • Project N Unit Document Code Serial N Rev. Page

    2408 0000 MS 0000 52 0 2/9

    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

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    se.

    INDEX

    1. GENERAL

    1.1. Purpose/Scope 1.2. Field of Application 1.3. Correlation with other Procedures/Specifications 1.4. Definition of the Party

    2. ACTIVITIES AND DOCUMENTATION

    2.1. Introduction 2.2. Piping Welding Activities Management 2.3. Equipment

    3. ATTACHMENTS

  • Project N Unit Document Code Serial N Rev. Page

    2408 0000 MS 0000 52 0 3/9

    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

    out

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    the

    exte

    nt o

    f the

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    eed

    upon

    righ

    t of u

    se.

    1. GENERAL

    1.1. Purpose/Scope The present specification defines the Q.C. procedure to follow and the documentation to employ in order to ensure, by close monitoring, that any welding joint related to piping is executed in accordance with the parameters established by the applicable Welding Procedure Specification (WPS), by the qualified welders and it is inspected by the Non Destructive Examination (NDE) according to the project specification set forth for this purpose. The present Specification gives also the basic requirements to be followed for Non Pressure Components welding execution.

    1.2. Field of Application

    The present specification is prepared to be applied to project 2408: ETILENO XXI PROJECT - BRASKEM IDESA SAPI

    1.3. Correlation with other Procedures/Specifications The present procedure is to be correlated with the following documents: TECHNIP

    - Site Inspection Coordination Procedure 2408-0000-PP-810 (Construction, Precommissioning and EXXI-040-00-00-QA-PRO-0004 Commissioning)

    - Construction Specification 2408-0000-MS-1320-51 for Piping Prefabrication, Erection and NDE EXXI-040-00-00-PI-SPC-0005

    - Job Construction Specification 2408-0000-MS-0000-51 for Welders Management EXXI-040-00-00-QA-MS-0001

    - Quality Control Plan 2408-0000-QCP-1399-01 for Welders Management EXXI-040-00-00-QA-PLN-0030

    - Quality Control Plan 2408-0000-QCP-1399-02 for Piping Welding Activities Management EXXI-040-00-00-QA-PLN-0031

    All other documents referenced in these specifications shall be considered applicable.

  • Project N Unit Document Code Serial N Rev. Page

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    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

    out

    side

    the

    exte

    nt o

    f the

    agr

    eed

    upon

    righ

    t of u

    se.

    1.4. Definition of the Party The following definitions shall apply: OWNER BRASKEM - IDESA

    JV CONTRACTOR JV (TECHNIP ITALY, ODEBRECHT, ICA FLUOR)

    JV CONTRACTOR JV team that will perform Construction Works (Construction Team)

    JV CONTRACTOR JV team that will perform QC Inspections (QC Team)

    SUBCONTRACTOR Company Performing the Construction Works

    2. ACTIVITIES AND DOCUMENTATION

    2.1. Introduction The present procedure, detailed below, is dedicated to piping welding activities (including preheat, post-weld heat treatment and NDE) due to the importance and complexity of the subject. Nevertheless, the procedure can be adapted for the welding operations of all other equipment, providing that the appropriate QC Plans and Forms are used; all other modifications required have to be implemented in the applicable following paragraphs.

    2.2. Piping Welding Activities Management

    2.2.1. Quality control system The Quality Control system, set forth by JV CONTRACTOR (QC Team), establishes a cross-reference among various documents such as drawings, WPS, Quality Control Plans and connected Forms concerning the welded joints and related heat treatments and inspections. A close enforcement of this procedure will guarantee the respect of project requirements and the traceability of all operations performed on the welds.

    2.2.2. Basic documents The basic documents taken into consideration by the Q.C. system are the following: MS 1320.51 WPS/PQR Welders list and qualification status NDE and PWHT/HT Procedures and Personnel Drawings/Isometrics QCP 1399.02 and relevant Forms

  • Project N Unit Document Code Serial N Rev. Page

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    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

    out

    side

    the

    exte

    nt o

    f the

    agr

    eed

    upon

    righ

    t of u

    se.

    2.2.3. WPS/PQR

    All Welding Procedure Specifications (WPSs) and Procedure Qualification Records (PQRs) shall be issued by SUBCONTRACTOR/JV CONTRACTOR (Construction Team) in accordance with the latest edition of the ASME SEC. IX and the additional contractual requirements. WPSs and relevant PQRs shall be listed by SUBCONTRACTOR/JV CONTRACTOR (Construction Team) in the Piping Welding Key Form W11 herewith attached and submitted to JV CONTRACTOR (QC Team)/ OWNER for approval.

    WPS/PQR must be approved by an Independent Third Party Organization recognized by JV CONTRACTOR (QC Team)/ OWNER.

    2.2.4. NDE/PWHT Reports, Procedures and Personnel

    NDE and PWHT Table W09 attached to MS 1320.51 summarizes the requirements of project specifications concerning the extent of Non Destructive Examinations and PWHT to be performed on the welded joints of the various piping classes. The SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall specify in the NDE and PWHT reports the most significant parameters applied in the execution of non destructive examination, taking into account the ASME V, OWNER and JV CONTRACTORs (QC Team) requirements. PWHT/HT Procedures shall be approved by JV CONTRACTOR (QC Team) and review by OWNER prior to the start of work. The NDE Personnel and relevant procedures as per ANSI CP-189 must be approved by an Independent Recognized Third Party Organization and submitted to JV CONTRACTOR (QC Team)/ OWNER for review.

    2.2.5. Welds Identification Before starting any welding activity, the welded joints will be identified by the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) on the isometrics produced by Technip. It will also be at SUBCONTRACTOR/JV CONTRACTOR (Construction Team) responsibility to prepare piping sketches for unspooled piping if any (i.e. pipe racks, sleeper pipe, U/G piping...) to identify all joints to be welded. All welded joints will be identified on the Isometric by progressive numbers. If one line has been represented by two or more ISOs, the welded joints numbering will start from 1 to n. The field weld joints will be identified by the symbol * in addition to progressive number. On Form W10 (NDE/PWHT/HT/PMI and Material Traceability Summary), each joint shall be identified in accordance with the following criteria:

  • Project N Unit Document Code Serial N Rev. Page

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    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

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    the

    exte

    nt o

    f the

    agr

    eed

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    se.

    A. The first two digits shall identify the progressive numbering. B. The second character shall identify the type of weld: B means Butt Weld (1) S means Socket Weld (2) EW means External Weld (3)

    NOTES: (1) Butt Welds are: pipe to pipe or fittings 2 and branches from pipe to pipe or

    weldolets, elbolets, latrolets and, in any case, all full penetration welds.

    (2) Socket Welds are: pipe to socket fitting type 1, slip on flanges and, in any case, all pressure parts fillet welds.

    (3) External Welds are: all fillet welds of no pressure parts connected to pressure lines (e.g. transition plate)

    The identification of this weld will be necessary only when connected to lines to be post weld treated or subjected to NDE.

    C. The last character shall identify welds as shop or field welds: P = Shop Weld (prefabrication) E = Field Weld (erection) For isometric to be prefabricated the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall identify on each isometric the spool mark too.

    2.2.6. Filler material Prior to any welding activities, SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall prepare a procedure regarding storage, delivery, handling and re-baking of filler material. The procedure shall be approved by JV CONTRACTOR (QC Team). JV CONTRACTOR (QC Team) inspectors are entitled to review the certification and to inspect the storing of the filler material.

    2.2.7. Inspection activities and documentation

    2.2.7.1. Visual inspection Visual inspection carried out by SUBCONTRACTOR/JV CONTRACTOR (Construction Team) qualified inspectors will be recorded on Form W10 and the test will be carried out during the following phases:

  • Project N Unit Document Code Serial N Rev. Page

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    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

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    exte

    nt o

    f the

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    t of u

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    - prior to welding: weld preparation, alignment and fit up, cleanliness etc. - during welding: WPS, filler material, filler material conservation, etc. - after welding: acceptability of welds (spatters etc), other defects etc. SUBCONTRACTOR/JV CONTRACTOR (Construction Team) welding inspectors shall perform the visual inspection on a continuous basis, a close monitoring will be at JV CONTRACTOR (QC Team) inspectors care.

    2.2.7.2. Welding Progress Report SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall daily issue the Welding Daily Progress Report (Form W24 or equivalent) giving the following information: - Line/ISO reference or drawing number - Welding executed (joint identif.) - Piping diameter and thickness - Welder(s) Identif. - Working area (e.g. prefab. shop areas and/or erection areas) - Visual Inspection results

    2.2.8. Testing activities and documentation

    2.2.8.1. Joints selection Each day the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) will select, after welding, the joints to be evaluated by means of nondestructive examination. JV CONTRACTOR (QC Team) inspector shall approve the joints selection here above mentioned. The extent of Non Destructive Examinations to be applied will be in accordance with the piping classes/categories defined in the NDE and PWHT Table W09, attached to Constr. Spec. MS 1320.51. It will be at SUBCONTRACTOR/JV CONTRACTOR (Construction Team) responsibility to keep a record, separated for each piping class/category, of welded joints subjected to NDE, in order to maintain the foreseen percentage throughout the duration of welding activities. Such records (Form W 22) will be delivered to JV CONTRACTOR (QC Team) welding inspector on weekly basis. In order to avoid mistakes and to make easier the radiographic personnel work, the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall provide clear and

  • Project N Unit Document Code Serial N Rev. Page

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    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

    sclo

    sed

    or u

    sed,

    with

    out

    its p

    rior

    writ

    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

    out

    side

    the

    exte

    nt o

    f the

    agr

    eed

    upon

    righ

    t of u

    se.

    visible identification with proper tools for the joints to be radiographed and at the same time shall provide accessibility to the same joints.

    2.2.8.2. Reports SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall issue the NDE report after completion of the examination and shall immediately update the NDE/PWHT/HT/PMI and Material Traceability Summary (Form W10). JV CONTRACTOR (QC Team) Welding Inspector shall participate and countersign the reports according to the applicable Construction QCP.

    SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall issue a Monthly NDE (PT-MT-RT-UT) and Repairing Status Form W25 herewith attached. Copy of this form shall be delivered to JV CONTRACTOR (QC Team) welding inspector.

    2.2.8.3. NDE and PWHT key record All welding inspections, joints identification and welder(s) reference are summarized in the NDE/PWHT/HT/PMI and Material Traceability Summary (Form W10), ensuring the full traceability. SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall complete all welding activities and relevant NDE/PWHT/HT before hydro-test and shall attach the NDE/PWHT/HT/PMI and Material Traceability Summary (Form W10), countersigned by JV CONTRACTOR (QC Team) and OWNER Welding Inspector as per relevant QCP, to the application for pressure test inspection (Pressure Test Package). SUBCONTRACTOR/JV CONTRACTOR (Construction Team) shall issue one Form W10 for each piping ISO. The Form shall be continuously updated and shall be available to the JV CONTRACTOR (QC Team) Welding Inspectors, who shall verify the status of updating.

    2.3. Equipment

    2.3.1. Furnaces, vessels, packages, etc. The VENDOR specifications and drawings shall be used to get information regarding the joints to be welded, the WPS, the essential variables and the extent of NDE. The welding pre-heat and PWHT, if any, shall be performed in accordance with the codes mentioned in the same VENDOR documents and with the applicable project specifications. Records of the operations performed shall be stated in dedicated sheets prepared by the SUBCONTRACTOR/JV CONTRACTOR (Construction Team) and approved by JV CONTRACTOR (QC Team) and VENDOR specialist if any.

  • Project N Unit Document Code Serial N Rev. Page

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    BRASKEM-IDESA CODE: EXXI-040-00-00-QA-MS-0002

    CONTRACTOR CODE: N.A. ETILENO XXI PROJECT BRASKEM IDESA SAPI

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

    The

    pres

    ent

    docu

    men

    t or

    dra

    win

    g is

    pro

    perty

    of

    TEC

    HN

    IP I

    TALY

    S.p

    .A.

    and

    shal

    l not

    , un

    der

    any

    circ

    umst

    ance

    s, b

    e to

    tally

    or

    parti

    ally

    , di

    rect

    ly o

    r un

    dire

    ctly

    , tra

    nsfe

    rred

    , re

    prod

    uced

    , co

    pied

    , di

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    sed

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    sed,

    with

    out

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    rior

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    ten

    cons

    ent,

    for

    any

    purp

    ose

    and

    in a

    ny w

    ay o

    ther

    than

    that

    for w

    hich

    it is

    spe

    cific

    ally

    furn

    ishe

    d or

    out

    side

    the

    exte

    nt o

    f the

    agr

    eed

    upon

    righ

    t of u

    se.

    In any case, equipment vendor will be involved per each considerable activities to be executed at site, in particular for welding, NDE and PWHT. The equipment vendor involvement and responsibility on the site activities are specified on relevant MR / PO.

    3. ATTACHMENTS ATT. 1 QCF W10 NDE / PWHT / HT / PMI AND MATERIAL TRACEABILITY

    SUMMARY

    ATT. 2 QCF W11 PIPING WELDING KEY FORM

    ATT. 3 QCF W24 WELDING DAILY PROGRESS REPORT

    ATT. 4 QCF W25 MONTHLY NDE (PT-MT-RT-UT) AND REPAIRING STATUS

  • PROJECT: ETILENO XXI Proyecto

    OWNER: BRASKEM-IDESA Propietario

    QUALITY CONTROL FORM (FORMATO CONTROL CALIDAD) W 10 PROJ. No.: 2408 Proyecto No

    QCF REV. 0 FCC REV:

    SH. ____ OF ____ Hoja DE

    NDE / PWHT / HT / PMI AND MATERIAL TRACEABILITY SUMMARY RESUMEN DE TRAZABILIDAD END/PWHT/ ED/ IPM

    SUBCONTRACTOR: Subcontratista

    W 10 N (SEE ISO N ) (VER ISO No)

    ISO N (ISO No) _______________________ SH. HOJA _____ OF DE _____

    NDT (Ref to W 09) PND _____________________________

    HEAT TREAT. REQUIR. TRAT. TERMICO REQUERIDO

    Y (S) N (N)

    PIPING CLASS CLASE TUBERIA _______________________ MATERIAL MATERIAL _____________________________

    PMI (IPM) Y (S) N (N)

    LEGEND (DESCRIPCION) RTR RX No =

    RADIOG. REPORT N REPORTE RX No

    PTR LP No

    = PT REPORT N REPORTE LP N=

    (1) B = BUTTWELD; S = SOCKET WELD; EW = EXTERNAL WELD A TOPE SOLDADURA DE BOQUILLA SOLDADURA EXTERNA

    UTR UT No =

    REPAIR REPORT N REPORTE ULTRASONIDO No

    MTR CEM = MT REPORT N CERTIFICADO No

    (2) P = PREBRICATION (PREFABRICACION); E = ERECTION (MONTAJE)

    REP REPA =

    REPAIR REPORT N REPORTE DE REPARACION No (3)

    A = ACCEPTED; R = TO BE REPAIRED; C = TO BE CUT; CM = CUT TO MODIFY ACEPTADO DEBE REPARASE DEBE CORTARSE CORTAR Y MODIFICAR

    JOINTS (JUNTAS) BASE MATERIAL TRACEABILITY (TRAZABILIDAD DEL MATERIAL BASE) PMI (IMP)

    WELDER IDENTIF.

    CLAVE SOLDADOR

    WPS N

    CONTROL & EVALUATION CERTIFICATION (CONTROLY CERTIFICACION DE LA EVALUACION)

    N Type TIPO (1)

    P/E (2)

    HEAT NUMBER COLADA

    MANUFACTURER FABRICANTE

    IDENT CODE CODIGO IDENTIFICACION

    SHORT DESCR. DESCRIPCION CORTA

    REPORT REPORTE N VISUAL

    (3)

    RADIOGRAPH/ ULTRA SONIC TEST ENSAYO DE RADIOGRAFIA/

    ULTRASONIDO

    PT (LP) / MT (PM) PMI (IPM) PWHT HT (RD)

    RTR/ UT

    RX/UT N (3) REP

    REPA N

    PT/ MT N

    (3) REP REPA N

    REPORT N

    REPORT REPORTE N

    REPORT REPORTE N

    1 2 3 4 5 6 7 8

    INSPECTORS (INSPECTORES)

    SUBCONTRACTOR / JV CONTR. (CONSTR. TEAM)

    (SUBCONTRATISTA / JV CONSTRUCCION)

    JV CONTRACTOR (QC TEAM) JV CONTROL DE CALIDAD

    OWNER PROPIETARIO

    PHASE (FASE) PREFA. (PREFABRICACION)

    ERECT. (MONTAJE)

    PREFA. (PREFABRICACION)

    ERECT. (MONTAJE)

    PREFA. (PREFABRICACION)

    ERECT. (MONTAJE

    PREFA. (PREFABRICACION)

    ERECT. (MONTAJE)

    NAME (NOMBRE) SIGNATURE (FIRMA)

    DATE (FECHA)

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

  • PROJECT: ETILENO XXI PROYECTO

    OWNER: BRASKEM-IDESA PROPIETARIO

    QUALITY CONTROL FORM FORMATO CONTROL CALIDAD W 11 PROJ. No.: 2408 PROYECTO No

    QCF REV. 0 FCC REV.

    SH. 1 OF 2 HOJA. 1 DE 2

    PIPING WELDING KEY FORM ( FORMULARIO DE SOLDADURA DE TUBERIA) SUBCONTRACTOR: SUBCONTRATISTA W 11 N

    PIPING CLASS CLASE DE TUBERIA (REF TO W 09)

    (REF A W09)

    BASE WPS WELDING WELDING PROCESS PROCESOS DE SOLDADURA

    PREH

    EAT

    (Y

    / N)

    PR

    EC

    ALE

    NTA

    (S

    /N)

    HAR

    DN

    ESS

    (Y /

    N)

    DU

    RE

    ZA S

    N

    CH

    ARPY

    IM

    PAC

    T

    (Y

    / N

    )

    IMP

    AC

    TO (

    S/N

    )

    PWH

    T

    (Y /

    N)

    TTP

    S

    (S/N

    ) WALL THK

    RANGE RANGO

    ESPESOR DE PARED

    PIPE SIZE RANGE

    RANGO TAMAO DE TUBOS

    PQR N RDC No

    REMARKS OBSERVACIONES

    MATERIAL MATERIAL BASE

    (P-N OR GRADE) (No P o GRADO

    N DETAIL N DETALLE DE

    SOLDADURA No (SEE SH. 2)

    (VER HOJA 2)

    GTAW SMAW

    INSPECTORS (INSPECTORES) SUBCONTRACTOR/JV CONTR. (CONSTR. TEAM) (SUBCONTRATISTA / JV CONSTRUCCION)

    JV CONTRACTOR (QC TEAM) (JV CONTROL DE CALIDAD)

    OWNER (PROPIETARIO)

    NAME (NOMBRE) SIGNATURE (FIRMA)

    DATE (FECHA)

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

  • PROJECT: ETILENO XXI PROYECTO

    OWNER: BRASKEM-IDESA PROPIETARIO

    QUALITY CONTROL FORM W 11 PROJ. No.: 2408 PROYECTO No QCF REV. 0 FCC REV. SH. 2 OF 2 HOJA. 2 DE 2

    PIPING WELDING KEY FORM (FORMULARIO DE SOLDADURA DE TUBERIA)

    (WELDING DETAIL) (DETALLES DE SOLDADURA) SUBCONTRACTOR: SUBCONTRATISTA

    W 11 N ______

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

  • PROJECT: ETILENO XXI Proyecto

    OWNER: BRASKEM-IDESA Propietario

    QUALITY CONTROL FORM (FORMATO DE CONTROL DE CALIDAD) W 25 PROJ. No.: 2408 Proyecto No QCF REV. 0 FCC REV: SH. ____ OF ____ Hoja DE

    MONTHLY NDE (PT-MT-RT-UT) AND REPAIRING STATUS ESTADO DE END (LP-PM-RX-UT) Y REPORTE MENSUAL DE REPARACIONES

    SUBCONTRACTOR: Subcontratista W 25 N ______ UP-TO-DATE TO: DE - HASTA

    PROGR

    ITEM PARTE OR

    DESCRIPTION (DESCRIPCION)

    MATERIAL (MATERIAL)

    A (1) B C = A x B No CHECKS (INSPECCIONES) EXTENSIONS (ADICIONALES) H = (E+G) / (D+F) NOTES (NOTAS)

    No JOINTS/m (JUNTAS)/m

    REQUIRED (REQUERIDO)

    % age

    No. CHECKS

    (INSPECCIONES)

    D E F G % PERFORMED

    (REALIZADAS) DEFECTIVE (RECHAZADAS)

    PERFORMED (REALIZADAS)

    DEFECTIVE (RECHAZADAS)

    DEFECTIVE (RECHAZADAS)

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    (1) JOINTS NUMBER TO BE CHECKED (PIPING) OR WELDING METERS TO BE CHECKED (TANKS, VESSELS ...) (1) NUMERO DE JUNTAS A SER INSPECCIONADAS (TUBERIA) O METROS DE SOLDADURA A SER INSPECCIONADA ( TANQUES, RECIPIENTES.)

    ISSUED By: ELABORADO POR: _______________________

    CHECKED BY: REVISADO POR: _____________________

    SUBCONTRACTOR INSPECTOR

    INSPECTOR SUBCONTRATISTA JV CONTRACTOR INSPECTOR

    INSPECTOR JV CONTRATISTA

    DATE (FECHA) ______________________________ DATE (FECHA) _____________________________

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

  • PROJECT: ETILENO XXI Proyecto

    OWNER: BRASKEM-IDESA Propietario

    QUALITY CONTROL FORM FORMATO DE CONTROL CALIDAD W 24 PROJ. No.: 2408 Proyecto No QCF REV. 0 FCC REV:

    SH. _1_ OF ____ Hoja DE

    WELDING DAILY PROGRESS REPORT REPORTE DIARIO DE SOLDADURA

    SUBCONTRACTOR: Subcontratista W 24 N ______

    DATE (FECHA): PREPARED BY (POR):

    LINE/ISO or DRAWING No.

    LINEA/ISO O DIBUJO NO

    JOINT IDENTIF.

    IDENTIFICACIO JUNTA

    JOINT DIAM.

    DIAMETRO JUNTA

    JOINT THK

    ESPESOR JUNTA

    WPS WELDER(S)

    IDENTIF. IDENTIFICAC.

    SOLDADOR(ES)

    WORKING AREA AREA DE TRABAJO

    JOINT VISUAL INSPECTION RESULT

    (BY SUBCONTRACTOR) RESULTADO DE LA INSPECCION VISUAL (POR SUBCONTRATISTA)

    PREF. PREFABR

    ERECT. MONTAJE

    INSPECTORS (INSPECTORES)

    SUBCONTRACTOR/JV CONTR. (CONSTR. TEAM)

    (SUBCONTRATISTA / JV CONSTRUCCION)

    JV CONTRACTOR (QC TEAM) (JV CONTROL DE CALIDAD)

    OWNER (PROPIETARIO)

    NAME (NOMBRE)

    SIGNATURE (FIRMA) DATE (FECHA)

    TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68