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clka1p00
Valid for serial no. 618--xxx--xxxx0456 180 001 020211
LKA 180LKA 240
112101103105107109111102021110025108024042106023061104022041100020040060001
BruksanvisningBrugsanvisningBruksanvisningKäyttöohjeetInstruction manualBetriebsanweisungManuel d’instructionsGebruiksaanwijzing
Instrucciones de usoIstruzioni per l’usoManual de instruçõesÏäçãßåò ÷ñÞóåùòInstrukcja obs³ugiNávod k pou¾íváníKezelési utasításokÍþletme Elkitabý
-- 2 --
Rätt till ändring av specifikationer utan avisering förbehålles.Ret til ændring af specifikationer uden varsel forbeholdes.Rett til å endre spesifikasjoner uten varsel forbeholdes.Oikeudet muutoksiin pidätetään.Rights reserved to alter specifications without notice.Änderungen vorbehalten.Sous réserve de modifications sans avis préalable.Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.Reservado el derecho de cambiar las especificaciones sin previo aviso.Ci riserviamo il diritto di variare le specifiche senza preavviso.Reservamo--nos o direito de alterar as especificações sem aviso prévio.Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.Zastrzegamy sobie prawo do wprowadzenia zmian.Výrobce si vyhrazuje právo na zmìnu údajû bez pøedcházejiciho upozomìni.Fenntartjuk az elözetes bejelentés nélküli változtatás jogát.Donaným özellikleríní herhangí bír íhbarda bulundurmadan deÝíþtírme hakki saklidir.
SVENSKA 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DANSK 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NORSK 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUOMI 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEUTSCH 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRANÇAIS 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NEDERLANDS 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESPAÑOL 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ITALIANO 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PORTUGUÊS 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÅËËÇÍÉÊÁ 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POLSKI 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÈESKY 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAGYAR 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TÜRKÇE 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
bc05t11a-- 116 --
Valtabell Udvalgstabel Valgtabell Valintataulukko Selection tableWähltabelle Tableau d’options Keuzetabel Tabla de selección Tabella diselezione Mandrís e dispositivos de centragem Ðéíáêáò åðéëïãùí ÐÉÍÁÊÁ ÅÐÉëÏÃÙÍ
FIG 1 (LKA 180)
bc05t11a-- 117 --
FIG 2 (LKA 240)
bc05t11a-- 118 --
FIG 3 (LKA 180 1~)
Schema Skema Skjema Johdotuskaavio Diagram Schaltplan SchémaSchema Esquema Schema Esquema Ó÷Þìá óýíäåóçò SchemaSchemat Kapcsolási rajz Þema Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ
bc05e001
LKA 180 - 230/400V
bc05e11a-- 119 --
bc05e002
LKA 180 - 400V
bc05e11a-- 120 --
bc05e005
LKA 180 - 230V 1~
bc05e11a-- 121 --
bc05e003
LKA 240 - 230/400V
bc05e11a-- 122 --
bc05e004
LKA 240 - 400V
bc05e11a-- 123 --
page-- 124 --
LKA 180 , LKA 240 Edition 970402
Reservdelsförteckning Reservedelsfortegnelse ReservedelslisteVaraosaluettelo Spare parts list Ersatzteilliste Liste de pièces détachéesReserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de peçassobressalentes Ðßíáêáò áíôáëëáêôéêþí ìåñþí Seznam náhradních dílùSpis czê¶ci zapasowych Tartalékalkatrészlista Yedek parça listesi ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí SPiS CZʦCI ZAPASOWYCH
bc05s11a-- 125 --
clka1p00
Valid for serial no. 618--xxx--xxxx
Ordering numbers for LKA 180 , LKA 240
Ordering no. Denomination Notes
469 440--880469 565--880469 560--880
LKA 180LKA 180LKA 180
400 V 3 phase230/400 V reconnectable, 3 phase230 V single--phase
469 560--881 LKA 180 230 V single--phase, only for the Australian market.Position 102 deviates from version 469 560--880
469 450--880469 570--880
LKA 240LKA 240
400 V 3 phase230/400 V reconnectable, 3 phase
469 560--881 LKA 180 230 V single--phase, only for the Australian market.Position 102 deviates from version 469 560--880
469 450--882 LKA 240 400 V 3 phase, only for the Australian market.Position 102 deviates from version 469 560--880
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of thecover. Kindly indicate type of unit, serial number, denominations and ordering numbers according tothe spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work onlyby a trained electrician. Use only recommended spare parts.
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 126 --
180 = LKA 180 240 = LKA 240 C = component designation in the circuit diagram
Itemno.
Qty180
Qty240 Ordering no. Denomination Notes C
101102
103
1111--
111--1
469 368--001469 369--001469 664--001469 447--001469 456--001
Cover plateRear panelRear panelSide panelSide panel
Only for the Australian marketWith textWith text
104105
106107
108
11111--1
1111--11
469 409--880469 518--881469 518--886
469 572--880469 443--880469 518--885
Welding gun PSG 14Gas nozzleGas nozzleContact tipReturn cableReturn cableWire liner
1) Complete1) Standard1) For spot welding, option1) See item 152, 153 and 154CompleteComplete1) Wire liner of steel spiralsee also item 154
109 1 1 469 361--001 Front panel
110 28
28
469 468--001 Link wheelScrew MRX M6 x 16 mm
111 1 1 368 265--001 Securing strap
120121122123124
21222
21222
469 453--001469 516--001
469 469--001192 859--126
AttachmentShaftWasherWheelLocking washer
D 21/36
125b 1 1 146 967--881 Brake hub From macine no. 547 612 ....
126 12
12
469 437--001 HandleScrew MRX M6 x 16mm
127128129130131
11111
11111
469 518--887469 518--894469 518--891469 518--892469 518--893
Gas diffuserO--ringSwan neckHandleSwitch
1) With spring coil1)1)1)1) Complete SB1
SPARE PARTS SETS
Item Ordering no. Denomination Notes
152 469 518--882469 518--896469 518--895
Contact tipContact tipContact tip
1) Contains item 106, 5 contact tip ø 0.6 and 5 contact tip ø 0.81) Contains item 106, 10 contact tip ø 0.61) Contains item 106, 10 contact tip ø 0.8
153 469 518--883 Contact tip 1) Contains item 106, 5 contact tip ø 1.0
154 469 518--884 Spare parts set 1) Contains item 106 5 contact tip ø 1.0and item 108 wire liner of teflon, for aluminium welding
155 155 716--880 Gas flow gauge 1) For protection gas
1) Only for machines supplied with the PSG 14 welding gun
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 127 --
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 128 --
WIRE FEED UNITC = component designation in the circuit diagram
Itemno. Qty Ordering no. Denomination Notes C
-- -- 455 890--890 Feed unit Complete, contains items 301 -- 333
300 1 367 529--001 Pressure arm Complete, contains items 301 -- 305301 1 455 906--001 Spacer sleeve302 1 455 907--001 Pressure roller
466 262--001 Pressure roller * Knurled303 1 Nut SGA D8304 1 Holder305 1 Shaft
306 1 455 896--001 Spring
308 1 469 397--001 Drive unit M1309 1 2157 010--07 Locking washer Included in item 308310 1 191 496--114 Key Included in item 308
311 1 466 074--001 Inlet nozzle
312 1 367 528--001 Pin bolt313 1 368 749--880 Pressure transducer
314 2 368 750--001 Insulating sleeve
315 1 455 894--001 Insert tube316 1 455 885--001 Outlet nozzle317 1 455 882--001 Current sleeve
318 1 455 883--001 Spacer sleeve ⊘ 16/8.2x0.9319 1 Washer ⊘ 16/8.4x1.5320 1 Screw M8x20
321 1 455 881--001 Protection plate322 1 2152 012--02 O--ring323 1 455 898--001 Screw (M5x12)
324 1 Screw M4x12326 1 193 104--002 Washer ⊘ 16/5x1
327 1 367 556--001 Feed roller For ⊘ 0.6 -- 0.8 mm Fe, Ss and cored wire1 367 556--002 Feed roller * For ⊘ 0.8 -- 1.0 mm Fe, Ss and cored wire1 367 556--006 Feed roller * Knurled, for ⊘ 1.0 -- 1.2 mm cored wire1 367 556--004 Feed roller * For ⊘ 1.0 -- 1.2 mm Al wire
329 1 455 893--001 Shaft
330 1 455 884--001 Gear housing331 3 2121 107--42 Screw B12x16332 1 469 380--881 Capacitor PME 0.1 µF 400 V, with cable lugs C3333 1 455 892--001 Spacer sleeve
* = accessories
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 129 --
WIRE FEED UNIT
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 130 --
180= LKA180 240= LKA240 1ph= 1 phase 230V rec= reconnectable 230/400V 400= 400 V mains supply voltageC = component designation in the circuit diagram
Itemno
Qty1801ph
Qty180400
Qty180rec
Qty240400
Qty240rec
Ordering no. Denomination Notes C
201 1 1 1 1 1 193 054--002 Gas valve YV1
202 1--------
--1------
----1----
------1--
--------1
469 659--001469 472--001469 564--001469 473--001469 566--001
SwitchSwitchSwitchSwitchSwitch
With knob (item 227)Without knob (item 227)With knob (item 227)With knob (item 227)With knob (item 227)
QF1QF1QF1QF1QF1
203 1--
--1
--1
--1
--1
193 297--101193 296--104
ContactorContactor
KM1KM1
204 1--
--1
--1
--1
--1
469 300--880469 295--880
InductorInductor
L1L1
205 1--
--1
1--
--1
1--
469 563--001469 470--001
Control transformerControl transformer
Primary voltage 230/400 VPrimary voltage 400 V
TC1TC1
206 1----
--1--
--1--
----1
----1
469 660--880469 285--880469 290--880
Main transformerMain transformerMain transformer
Thermal cutout ST1 includedThermal cutout ST1 includedThermal cutout ST1 included
TM1TM1TM1
207 1----
--1--
----1
--1--
----1
2626 133--142626 134--05192 106--117
Mains cableMains cableMains cable
3 x 2.5 mm2 2.5 meter4 x 1.5 mm2 2.5 meter4 x 2.5 mm2 2.5 meterto be ordered per meter
208 1 1 1 1 1 190 315--102 Gas hose To be ordered per meter1.5 meter as delivered
209
210
1----1
--1--1
--1--1
----11
----11
469 662--880469 318--880469 346--880469 380--880
Diode bridgeDiode bridgeDiode bridgeCapacitor Set of 2 capacitors, PME 0.1ìF
400V, with cable lugs
V1 -- V6V1 -- V6V1 -- V6C1 +C2
211 ----
----
11
----
11
466 884--006469 569--001
TerminalInsulation
6--poleWith text
XT3
212213214215
216
1111111
1111111
1111111
1111111
1111111
193 260--006193 260--151193 260--157193 260--153193 260--150193 260--151193 260--153
ConnectorConnectorConnectorConnectorConnectorConnectorConnector
7--pole3--pole, to R49 on AP19--pole5--pole, before ser.no. 618 ...2--pole, from ser.no. 618 ...3--pole, from ser.no. 618 ...5--pole, to R50 on AP1
XS3
XS1XS2
217a
217b
--11
1----
1----
1----
1----
469 477--002469 477--001162 781--011
Cable inletCable inletMains terminal
With mains terminal
Delivered as 12--pole
XT1
XT1217b 1
1
--
--
--
--
--
--
--
--
162 781--011
468 882--005
Mains terminal
Insulation
Delivered as 12--pole,to be cut to 2--poleWith text
XT1
218219
63
63
63
63
63
192 562--105469 381--001
Cage nutSpeednut
M6
220 1--
--1
--1
--1
--1
321 229--003320 918--001
Thermal cutoutThermal cutout
Opens at 110°COpens at 130°C
ST2ST2
221222223
111
111
111
111
111
469 377--001469 378--001469 379--001
Connection blockInsulationBus bar
XT2
224 1
1
1
1
1
1
1
1
1
1
486 159--880
486 159--882
Circuit board
Circuit board
Before ser.no. 618, and fromser.no. 717 ... ....From ser.no. 618 ... ....
AP1
AP1
225226
11
11
11
11
11
193 759--002193 759--001
Light--emitting diodeIndicating lamp
YellowWhite, 28 V
V7HL1
227
228
--12
1--2
--12
--12
--12
366 296--001
191 510--104
KnobKnobKnob
Included in item 202
LKA 180 , LKA 240 Edition 970402
bc05s11a-- 131 --
Itemno
CNotesDenominationOrdering no.Qty240rec
Qty240400
Qty180rec
Qty180400
Qty1801ph
229 1--
1--
1--
--1
--1
469 365--001469 366--001
PanelPanel
With textWith text
230231232
111
------
------
1----
1----
469 479--001467 169--001369 864--881
FanResistorResistor
24 V DC
5.6 kΩ 5 W
EV1R1R2
clka1p03
ESAB Welding Equipment ABSE--695 81 LAXÅSWEDENPhone +46 584 81 000Fax +46 584 123 08
www.esab.net
011004
ESAB subsidiaries and representative offices
EuropeAUSTRIAESAB Ges.m.b.HVienna--LiesingTel: +43 1 888 25 11Fax: +43 1 888 25 11 85
BELGIUMS.A. ESAB N.V.BrusselsTel: +32 2 745 11 00Fax: +32 2 726 80 05
THE CZECH REPUBLICESAB VAMBERK s.r.o.PragueTel: +420 2 819 40 885Fax: +420 2 819 40 120
DENMARKAktieselskabet ESABCopenhagen--ValbyTel: +45 36 30 01 11Fax: +45 36 30 40 03
FINLANDESAB OyHelsinkiTel: +358 9 547 761Fax: +358 9 547 77 71
FRANCEESAB France S.A.Cergy PontoiseTel: +33 1 30 75 55 00Fax: +33 1 30 75 55 24
GERMANYESAB GmbHSolingenTel: +49 212 298 0Fax: +49 212 298 204
GREAT BRITAINESAB Group (UK) LtdWaltham CrossTel: +44 1992 76 85 15Fax: +44 1992 71 58 03
ESAB Automation LtdAndoverTel: +44 1264 33 22 33Fax: +44 1264 33 20 74
HUNGARYESAB KftBudapestTel: +36 1 20 44 182Fax: +36 1 20 44 186
ITALYESAB Saldatura S.p.A.Mesero (Mi)Tel: +39 02 97 96 81Fax: +39 02 97 28 91 81
THE NETHERLANDSESAB Nederland B.V.UtrechtTel: +31 30 248 59 22Fax: +31 30 248 52 60
NORWAYAS ESABLarvikTel: +47 33 12 10 00Fax: +47 33 11 52 03
POLANDESAB Sp.z.o.oWarszawTel: +48 22 813 99 63Fax: +48 22 813 98 81
PORTUGALESAB LdaLisbonTel: +351 1 837 1527Fax: +351 1 859 1277
SLOVAKIAESAB Slovakia s.r.o.BratislavaTel: +421 7 44 88 24 26Fax: +421 7 44 88 87 41
SPAINESAB Ibérica S.A.Alcobendas (Madrid)Tel: +34 91 623 11 00Fax: +34 91 661 51 83
SWEDENESAB Sverige ABGothenburgTel: +46 31 50 95 00Fax: +46 31 50 92 22
ESAB International ABGothenburgTel: +46 31 50 90 00Fax: +46 31 50 93 60
SWITZERLANDESAB AGDietikonTel: +41 1 741 25 25Fax: +41 1 740 30 55
North and South AmericaARGENTINACONARCOBuenos AiresTel: +54 11 4 753 4039Fax: +54 11 4 753 6313
BRAZILESAB S.A.Contagem--MGTel: +55 31 333 43 33Fax: +55 31 361 31 51
CANADAESAB Group Canada Inc.Missisauga, OntarioTel: +1 905 670 02 20Fax: +1 905 670 48 79
MEXICOESAB Mexico S.A.MonterreyTel: +52 8 350 5959Fax: +52 8 350 7554
USAESAB Welding & Cutting ProductsFlorence, SCTel: +1 843 669 44 11Fax: +1 843 664 44 58
Asia/PacificAUSTRALIAESAB Australia Pty LtdErmingtonTel: +61 2 9647 1232Fax: +61 2 9748 1685
CHINAShanghai ESAB A/PShanghaiTel: +86 21 6539 7124Fax: +86 21 6543 6622
INDIAESAB India LtdCalcuttaTel: +91 33 478 45 17Fax: +91 33 468 18 80
INDONESIAP.T. Esabindo PratamaJakartaTel: +62 21 460 01 88Fax: +62 21 461 29 29
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SINGAPOREESAB Singapore Pte LtdSingaporeTel: +65 861 43 22Fax: +65 861 31 95
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SOUTH KOREAESAB SeAH CorporationKyung--NamTel: +82 551 289 81 11Fax: +82 551 289 88 63
THAILANDESAB (Thailand) LtdSamutprakarnTel: +66 2 393 60 62Fax: +66 2 748 71 11
UNITED ARAB EMIRATESESAB Middle EastDubaiTel: +971 4 338 88 29Fax: +971 4 338 87 29
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ESAB Representative OfficeSt PetersburgTel: +7 812 325 43 62Fax: +7 812 325 66 85
DistributorsFor addresses and phonenumbers to our distributors inother countries, please visit ourhome page
www.esab.net
