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ES 5057 (2006) (Arabic): LIQUEFIED CHLORINE GAS CYLINDERS OF WATER CAPACITY 420-840 LITR REFILLABLE WELDED STEEL – DESIGN,CONSTRUCTION AND TESTING

ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 1: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

≠ EDICT OF GOVERNMENT ±

Arab Republic of Egypt

In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them.

ES 5057 (2006) (Arabic): LIQUEFIEDCHLORINE GAS CYLINDERS OF WATER CAPACITY420-840 LITR REFILLABLE WELDED STEEL –DESIGN,CONSTRUCTION AND TESTING

Page 2: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General
Page 3: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 4: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 5: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 6: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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- EN287-1 Approval testing of welders �– Fusion welding Part 1 : Steels . - EN288-1 Specification and qualification of welding procedures for metallic materials �–

Part 1: General rules for fusion welding . - EN288-3 Specification and approval of welding procedures for metallic materials �– Part 3 : welding procedure tests for the arc welding of steels .

- EN473, Non destructive testing - Qualification and certification of NDT personnel �– General principles

- EN 970 , Non - destructive examination of fusion welds visual examination - EN 1435 , Non - destructive examination of welds - Radiographic examination of

welded joints . - EN 10002-1 Metallic materials - Tensile testing - Part 1 : Method of test at ambient

temperature . - EN 10028-1 Flat products made of steels for pressure purposes - Part 1 : General requirements

Page 7: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

/

/

- EN 10028-3 Flat products made of steels for pressure purposes �– Part3: weldable fine grain steels , normalized .

- EN 10045-1 Metallic materials �–Charpy impact test �– Part1: Test method . - EN 25817,Arc- welded joints in steel �–Guidance on quality levels for imperfection

( ISO5817:1992 ) . - EN ISO 11114-1,Transportable gas cylinders- Compatibility levels of cylinder and

valve materials with gas contents- Part- 1 : Metallic material ( ISO 11114-1:1997 ) - ISO 2504 : 1973 Radiagraphy of welds and viewing conditions for films �– utilization of

recommended patterns of image quality indicators- ( I . Q . I ) . - BS EN 13322-1: 2003 Transportable gas cylinders Refillable welded steel gas cylinders

�– Design and construction �– Part 1 : carbon steel . - DIN 477 gas cylinder valves .

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AC3

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AC1

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Page 8: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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1 a : b :

b1 : C : D : h : H :

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Page 9: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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max

Cu

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Cr

max

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min

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0.12 0.10 0.03 0.50 0.05 0.02 0.08 0.30 0.30 0.02 0.015 0.025 0.9 to 1.7 0.50 0.18

- Cu + Mo + Cr . - Cu Ni .

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Cr A l S P M n S i C + 0.05 - 0.005 + 0.003 + 0.005 + 0. 1

- 0.05 + 0.05 + 0.02

V T i N i N b N M o C u

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Page 10: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 11: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Fine

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/ / Re Rg 0.85

/ / )Ph (

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Re10/3112/ FPDa h

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F = ) 0.6 (

/ / )a (

/ / ) a(

Page 12: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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R D r 0.15 D h 4 b

�– ) ( H 0.192 D h 4 b

/ / cab

a = C =

/ /

/

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/

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/ :- D = 800 mm

Ph= 45 bar F = 0.6 Re = 0.92 x ReH = 0.92 x 355 = 326. 6 N/ mm2

-

Re)10/3(11 FPh

)a = (D/2

6.3266.010/4573.111=( 800/2)

= 8 mm 98.01 (400) =

Page 13: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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: = 8x1.2 = 9.6 mm a

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Page 14: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 15: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 16: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 17: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 18: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 19: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 20: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 21: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 22: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 23: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 24: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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�– C H/D

- C H/D

Page 25: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 26: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 27: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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l1

d1

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- W28.8x 1/14 "Taper DIN 477"

Page 28: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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l2

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22 27.8

�– W28.8x 1/14 " Taper DIN 477"

Page 29: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 30: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 31: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 32: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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R25

1

-

Page 33: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

/

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-

Df = 4t

-

Page 34: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 35: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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�–

Page 36: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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................................................................................................ Butt welding ............................................................................................................. Chlorine

............................................................................................... Circumferential ..................................................................................................... Compatible

...................................................................................... Ellipsoidal end .................................................................................................. Fillet weld

...................................................................................................... Former / .............................................................................. Heat number

................................................... Liquefied chlorine gas cylinder ..................................................................................................... Longitudinal

...................................................................................... Lack of penetration ......................................................................................... Lack of fusion

...................................................................................... Nominal diameter ......................................................................................... Normalizing

....................................................................................... Out of roundness ............................................................................................. Parent metal

) (.......................................................................................... Porosity ............................................................................................... Proof stress

.......................................................................................... Protective shroud ..................................................................................................... Qualification

.......................................................................................................... Qualified .............................................................................................Roller / ......................................................................................................... Root

................................................................................................. Shell ) (............................................................................. Slags

..................................................................................................... Straightness ................................................................................................. Stressrelief .......................................................................................................... Tightness

.................................................................................... Torispherical end ............................................................................................ Yield stress

...................................................................................................fine grain .................................................................................................strucfure

Page 37: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

/

/

BS EN 13322 �– 1 / 2003

Trans portable gas cylinders - Refillable welded steel gas cylinders - Design and construction

Part 1 : Carbon steel

)/ (

: - - - - - - - ) ( - - - - - -

Page 38: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

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Page 39: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General

ES: 5057 / 2006

LIQUEFIED CHLORINE GAS CYLINDERS OF WATER CAPACITY 420-840 LITR

REFILLABLE WELDED STEEL �– DESIGN,CONSTRUCTION AND TESTING

ICS :23.020.30

Arab Republic of Egypt Egyptian Organization for Standardization and Quality