eON™ DECKING

RIM JOIST

eON™

CLADDING

LEDGERBOARD

eON™ T CLIP

JOIST

eON™ RAILING KITWITH BALUSTER

eON™ STAIRRAIL KIT

eON™ CAP &POST SLEEVE

BEAM

CODES & STANDARDS:• Always conform to your local building codes and the

requirements of all authorities having jurisdiction.

SAFETY:• Protective safety equipment is always recommended,

e.g., eyewear, safety boots.

TOOLS:• Standard wood working tools are recommended while

working with the eON® decking system (use a carbideblade – 24 teeth or less). Chop saw (if available) or handsaw, 2" coated flat head deck screws (included with T-clips) and 3” flat-head for railing installation, electricdrill, measuring tape, pencil, square.

SUBSTRUCTURE:• eON® decking and railing is designed to be

installed on a conventional wood substructure (pressure treated suggested).

• Support joists should be installed 16" on center for 90º decking (straight application).

• Stair stringers should also be installed every 16” on center.

• Support joists should be installed 12" on center for angled decking.

• 4" x 4" wood posts must be used and bolted to the substructure to support eON® railing system.

STORAGE & HANDLING:• eON® is the premium decking product on the

market and should be treated as such.• Carefully remove when unloading, do not dump.• Do not drag decking against abrasive surfaces.• Store with the face side up.

DIMENSIONS:• Deck board = 5 1/2"• T-clip = 5/16"• Deck board and t-clip combined = 5 13/16" or 5.8125"

To calculate how many deck boards you will need:divide the width of your deck (in inches) by 5.8125

Note: For a simple calculation please refer to our web-site calculator – www.eonoutdoor.com

® EON® DECKING INSTALLATION MANUALWelcome to eON®, The Complete Decking System. The following informationguide will assist you with the installation of your maintenance free deck.

New installation guide effective January 1, 2003

LET’S GET STARTED…1) EXPANSION/CONTRACTION

UNDERSTANDING EXPANSION/CONTRACTION:• In cold climate regions, gapping due to contraction

of plastic will occur during colder temperatures. Likeother alternative decking products, eon will contract,but only lengthwise. As temperatures increase all gapswill close to the original installed look. Here are examplesto calculate the gap you need to install to compensatefor expansion and contraction.

SPACING FORMULAS:Fahrenheit: Spacing = (.000039) x (Max ExpectedTemp. – Installation Temp. in ºF) x (1/2 the length of board in inches).Celsius: Spacing = (.000071) x (Max Expected Temp. –Installation Temp. in ºC) x (1/2 the length of board in inches).

EXAMPLE FOR CALCULATING SPACING:Max Expected Temperature: The maximum temperaturethat your local region can expect (i.e., NY – 90ºF).Installation Temperature: The temperature at the timeof installation.

FAHRENHEIT EXAMPLE:• There are 3 variables that affect the expansion/contraction

of eON® decking; maximum expected temperature for aparticular region, temperature at the time of installationand the length of the deck board being used.

Location of Deck Installation: Atlanta, GeorgiaMaximum Expected Temperature: 120ºFInstallation Temperature: 80 ºFLength of deck board being used: 20’ft (240”inches)

Spacing = (.000039) x (120 – 80) x (.5 x 240)= (.000039) x (40) x (120)= 0.1872” inches (multiplied this number

by 16 to get answer into a fraction)= 0.1872 x 16= 2.995 (Round up or down to

closest whole #)= 3/16"

You must leave 3/16” at each end of deck board. (FIG. 1A)

CELSIUS EXAMPLE:Location of Deck Installation: Toronto, ONMaximum Expected Temperature: 35 ºCInstallation Temperature: 20 ºCLength of deck board being used: 20’ft (240”inches)

Spacing = (.000071) x (35 – 20) x (.5 x 240)= (.000071) x (15) x (120)= 0.1278” inches (multiplied this number

by 16 to get answer into a fraction)= 0.1278 x 16= 2.0448 (Round up or down to

closest whole #)= 2/16"

You must leave 2/16” (1/8”) at each end of deckboard. (FIG. 1B)

FIG. 1A SEE PRO-TIP #4C

FIG. 1B

TIPS FROM THE PROS:

TIP #1: To turn a decimal to a fraction, multiply the decimal amount by 16.

To turn a fraction into a decimal, divide the top number of the fraction by 16.

TIPS FROM THE PROS:

TIP #2: eon® decking exhibits color variation in line with that of natural wood.Plan out the install of dark and light shadesas you would for premium wood species.

1

2) DECK BOARD & FASCIA INSTALLATION

INSTALLING DECKING PARALLEL TO HOUSE:a)Prior to laying any deck-boards, apply 2 beads of silicone

caulking to all board-supporting joists. Allow all siliconeminimum 12 hours to dry (follow directions on caulking).

b)Begin by loosely screwing a row of T-clips along theledger board (joist along house). If using 2" coated deckscrews do not over tighten, just until snug. (FIG. 3)

c)Lay first board firmly against the T-clips. (FIG. 4)

d)At the approximate center point of each board, pre-drilla hole through the outer lip of the free side of the boardat a 45 degree angle into the joist. Fasten to joist witha 2” deck screw.

e)Screw next row of T-clips loosely against the first boardand tighten down the first row of T-clips. (FIG. 5)

f) Once that is done, place second board firmly againstthe second row of T-clips.

g)Now place another row of T-clips loosely against thatboard and proceed to tighten the second row of T-clipsdown firmly.

h)Continue this process (Board – T-clips – Board – T-clips)for the remainder of the boards until reaching the edge ofthe deck (Rim Joist).

g)Once the last board is in place, pre-drill slot holesevery 8" at a 45º angle through the outer lip of theboard and fasten using 2" deck screws. (FIG. 6)

FIG. 3

FIG. 2A

TIPS FROM THE PROS:

TIP #3: Optional Installation of Decking tominimize visible gaps.

a) In order to reduce or completely eliminatebutting boards end-to-end install deck boardsperpendicular to house if deck width is lessthan 20'. (FIG. 7)

b) A “Breaker board” can be used to reducethe visual impact of the gaps between boardsbutted end-to-end. (FIG. 2A & FIG. 2B)

c) If decking is not installed perpendicularto the house, or if a breaker board is notused, then it is recommended that joists bedoubled up on in areas that will experiencetemperature differences of 80ºF or 25ºCbetween seasons. (FIG. 1A & FIG. 2C)

FIG. 2B FIG. 2C

TIPS FROM THE PROS:

TIP #4: In areas where temperature variancesare equal to or greater than 50 degrees perday, it is best to use board lengths that do notexceed 16' to accommodate the expansionand contraction properties of the material.

FIG. 4

2

INSTALLING DECKING PERPENDICULAR TO HOUSE:a)Apply Silicone. Install first deck board along the rim

joist by pre-drilling (slot-holes SEE FIG. 6) holes every 8" at a 45º angle through the outer lip. (FIG. 8)

b)Next, install first row of T-clips against the oppositeside of the 1st board and screw down loosely. (FIG. 9A)

c) Install second board firmly against first row of T-clips.d)Loosely install T-clips firmly against second deck board

and tighten first row of T-clips. (FIG. 9B)

e)Continue this process (Board – T-clips – Board – T-clips)until last deck board along opposite rim joist, then redo step one. (FIG. 8)

FIG. 8

3

FIG. 5

FIG. 6

FIG. 7

TIPS FROM THE PROS:

TIP #5: If you have miscalculated the size of your substructure or the substructure ofthe deck you are replacing does not acceptthe last deck board evenly, simply attachadditional lumber to the skirt board to makeup the required distance so that there is noextra lateral cutting or ripping of the eON®

deck board. (FIG. 7)

FIG. 9B

FIG. 9A

INSTALLING FASCIA/CLADDING (3/8"X9"X12"):a)Cut the cladding to required length.b)Then pre-drill and screw every 8" using 1 5/8"

wood screws on each groove of the fascia. (FIG. 10)

c)The cladding should only be attached to the substructure (rim joist), not into the deck board to allow the cladding to expand/contract.

d)Egg shape hole or slot your hole for expansion and contraction.

e)Tighten screw until snug to allow for expansion and contraction.

3) HANDRAIL & POST SLEEVEINSTALLATION

INSTALLING POST SLEEVE (4.2"X4.2"X4'), COLLAR AND CAP:

a)The eON® post sleeve is designed to simply slide over anexisting 4" x 4" wood post. (FIG. 12)

b)The sleeve is secured once the eON® railing is attachedby screwing 3" screws through the baluster, the sleeveand into the wood posts. (FIG. 16)

c)Slide post collar over 4” x 4” post and settle flush to deck-boards.

Note: check post sleeves against 4" x 4"s. You mayneed to trim 2 corners of post if too large.

Note: Remember to leave a gap for expansion/contraction of deck boards around the posts. Seeexpansion/contraction formula for proper spacingbetween deck board and post.

FIG. 10

POST

POST SLEEVE

FIG. 12

FIG. 13FIG. 11

TIPS FROM THE PROS:

TIP #6: It is recommended that slot holes bepre-drilled when installing cladding to allowfor some lateral movement. (FIG. 10)

To reduce visual gapping between claddingboards butted end-to-end, cut the cladding atopposing 45º angles, which will give a muchcleaner finish. (FIG. 11)

TIPS FROM THE PROS:

TIP #7: To cover 6" x 6" posts cut 9"cladding along its length to 5 3/4" wide andwrap around post (Use 1 5/8" wood screwsto secure cladding to posts). (FIG. 13)

4

INSTALLING HANDRAIL: a)First begin by measuring the distance between the post

sleeves and cut handrail pieces accordingly. (FIG. 14A)

b)Drainage holes (1/4") should be drilled every 12" in the bottom rail. (FIG. 14B)

c)The spacer included with the railing should be cut tomeet local building codes.

d)Once the railing and spacers have been cut accordingly,begin assembling the railing section like a ladder, bysliding a baluster followed by a piece of spacer downeach rail. Complete the process making sure a balusteris flush with the end of each handrail section. (FIG. 15 &

FIG. 16)

e)Use a piece of baluster spacer screwed (3" screw) tothe deck surface to support the middle of the railingsection. (FIG. 16)

f) Attach railing section to post using 7 (3" screwspredrilled) at each end – 2 screws in the top rail, 2 screws in the bottom rail and 3 screws along thebaluster. (FIG. 16 & FIG. 17)

4) STAIR & STAIR RAIL INSTALLATION

STAIR CONSTRUCTION: a)Use 1 deck board for the stair rise and 2 deck boards for

the stair run (FIG. 20). T-clips are to be used on the runboards, and the riser board is to be predrilled andattached using 3" deck screws. Stair stringers shouldbe max 16" O.C.

FIG. 15

FIG. 16

FIG. 17

TIPS FROM THE PROS:

TIP #8: When cutting eON®, ensure a high blade speed and cut swiftly to reducefriction. Make sure the blade is carbidetipped, and has as few teeth as possible (24 or less).

TIPS FROM THE PROS:

TIP #9: To increase cutting speed and easeof cuts, the use of a wax stick or anti-frictionproduct on the blade can be beneficial.

5

FIG. 14A FIG. 14B

INSTALLING STAIR RAIL:a)Use the pre-routered 33º stair rail unit. For the

installers convenience, the pre-routered 33º stair railunit comes in a kit (6' handrail, 15 balusters, 2 fill-itpcs). (FIG. 18A)

b)The balusters have been routered on a 33º angle with awidth that will permit installation of stairs with anglevariances of 26º – 40º. (FIG. 18B & FIG. 18C)

Verify the exact requirements with your local authority.

c)Set miter saw angle and spacers to required length onthe appropriate angle to meet stair pitch (refer to localbuilding codes).

d)Assemble rail pieces according to standard eON®

handrail procedure, making sure there is a baluster at either end of the section next to the post. (FIG. 19)

e)After stair rail is assembled, attach to post using 3" screws. (FIG. 16 & FIG.17)

COVERING STAIR TREAD:a)To get an attractive finished look it is essential to use

eON® cladding for each exposed side of the stairs.b)A solid stringer piece will be required. (FIG. 20)

c)Both sides of the solid stringer should be covered with9" fascia. (FIG. 20A)

d)This is the recommended method to close off exposedends on a stairway.

e) If required by local building code, attach graspablehandrail with 2” deck screws every 12”, installing frominside the channel on the underside of the top rail.Ensure that screw heads are flush with rail surface.

f) Attach the cladding just as described in Section 2 (FIG. 10) using 2" deck screws every 8" along each grooveof the cladding, and pre-drill slot holes to allow fasciato expand and contract. (PRO-TIP #6)

FIG. 19

10.757.00

33.00º

FIG. 18A

5.2410.75

26.00º

9.50

7.88

40.00º

FIG. 18C

16"

16"

16"

TIPS FROM THE PROS:

TIP #10: To determine proper top and bot-tom angle cuts of the stair rail, lay the 6’stair rail on the leading edge of the stairs anddraw a vertical line on the rail with a pencilstraight up from stair edge. This will providethe proper angle to set your mitre saw.

6

FIG. 18B

FIG. 20 FIG. 20A

LIFETIME LIMITED WARRANTY CERTIFICATE

COVERING YOUR PURCHASE OF EON.

Subject to the limitations included in this Lifetime Limited Warranty Certificate,CPI warrants to the original purchaser of eON® Product (as described below),bought and installed (i) as a residential decking system with railings, (ii) as residential decking, or (iii) for other similar residential uses or applications asidentified in the CPI point of sale material provided by Dealer, that such Product is (a) rot, and water resistant, (b) free from damage by fungal decay, and (c) otherwise free from defects in material and workmanship, for the period beginningon the date the eON® Product is purchased and continuing for so long as the origi-nal purchaser owns the property on which the eON® Product is used for one of the purposes described above.

The Warranty Certificate is not transferable.

WARRANTY PROCESS

CPI will repair or replace, at its expense, any eON® Product used for any one ormore of the above applications that is defective in material or workmanship. Therepair work or replacement will be at no charge to the original purchaser. To makearrangements for the repair or replacement of eON® product, the original purchasermust send: (i) a Warranty Certificate, (ii) the original purchase invoice indicatingthe date of purchase showing sufficient eON® Product was purchased to cover theamount of eON® Product claimed to be defective, and (iii) the defective eON®

Product within 30 days after the original purchaser became first aware of thealleged defects in the Products to: CPI at 979 Gana Court, Mississauga, Ontario,I5S 1P2. CPI must concur that the eON® Product is defective (provided that CPIshall not unreasonably withhold or delay and concurrence). CPI shall deliver tothe original purchaser, at CPI's expense, all repaired or replacement eON® Product.CPI shall not be liable for any installation or reinstallation costs.

WARRANTY LIMITATIONS

This Warranty Certificate sets forth CPI's only warranty obligation with respect to theeON® Product and is in lieu of all other warranties oral or written, express or implied.

CPI makes no warranty of merchantability or fitness for a particular purpose withrespect to the eON® Product (other than as described in this Warranty Certificate),and CPI shall not be liable for incidental, special, consequential or other similardamages arising out of any breach of this Warranty.

This Warranty Certificate shall not apply to defects that occur though normal wearand tear and weathering of the eON® Product; misuse of the eON® Product or neg-ligence in the use of the eON® Product; improper storage or handling of eON®

Product prior to installation of the eON® Product; or the improper installation ofthe eON® Product or a lack of maintenance or improper maintenance of the eON®

Product in a manner inconsistent with or contrary to the CPI point of sale materialprovided to the Dealer.

note: Some jurisdictions do not allow limitations on how long an implied warrantylasts, so the above limitations may not apply. Some jurisdictions do not allow theexclusion or limitation of incidental or consequential damages, so the above limi-tations or exclusions may not apply.

WARRANTY DEFINITION.

For purposes of this Warranty Certificate "eON® Product" means a thermoplastic resinprofile which, when extruded, exhibits the appearance and coloration of a simulatednatural or stained wood surface finish for installation as a residential decking andrailing system, outdoor residential decking or for other similar residential uses orapplications as identified in the CPI point of sale material provided to the Dealer.

YOUR LOCAL EON® DEALER:

Contact us for further information at: 1 (866) 342-5366 1 (866) DIAL-EON or visit us at our website: www.eonoutdoor.com

®

PAINTING/STAINING:• eON® is a maintenance free product and does not

require any treating, painting or staining. If painting is desired, please use only latex-based paints.

CLEANING:• Due to the maintenance free nature of eON® decking, a

simple rinse or light wash with soap and water is theonly requirement to keeping your deck clean.

No abrasive or harsh chemicals should be used to clean eON®. Avoid use of any petroleum-based products on the eon deck surface.(see website or contact CPI Plastics Group Ltd.)

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TIPS FROM THE PROS:

TIP #11: To remove scratches from eON’s sur-face, simply use a loose exacto knife bladeor box cutter blade to shave the scratchesfrom the material. The blade should be per-pendicular to the surface during the process.(FIG. 22)

Using an automobile buffer will also takecare of minor marks on the deck’s surface.

FIG. 22