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© 2016 Epicor Software Corporation
Smart Factory – Connected Manufacturing with ERP and MES
전용범이사
에피코소프트웨어코리아
비즈니스솔루션매니저
스마트팩토리트렌드,
제조업체의비즈니스운영을변신시키다
© 2016 Epicor Software Corporation
IT Mega Trends in Manufacturing
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation3© 2016 Epicor Software Corporation
IT 메가트렌드
CloudDevices SocialData
IDC 2013 Tech Marketing Trends, Forecast, and Essential Guidance
Full ERP UX
모바일 BI
HTML 5 + Device
효율성
운영 용이
유연성
커뮤니티 ERP운영 BI
협업빅데이터
소셜 그래프
앞으로 10년내에 IT 벤더매출성장의 90%가해당트렌드에서발생!!
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation4© 2016 Epicor Software Corporation
사물인터넷 – 모든것이연결된 세상
2011 연결된 디바이스•15B+ 영구적•50B+ 간헐적
2020 연결된 디바이스30B+ 영구적
•200B+ 간헐적
커뮤니케이션
소매업
자동차
(제조)산업
의료
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation5© 2016 Epicor Software Corporation
Industry 4.0
Smart Factory
제조업혁신 3.0 전략
중국제조 2025 전략
“제조업의부활”
© 2016 Epicor Software Corporation
1. Internet of Things & Social - 기업소셜네트워크를통한연결, 의사소통
2. Manufacturing Execution System
- Epicor Mattec MES
3. Connected Epicor ERP and MES
- Smart Enterprise!!
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation7© 2016 Epicor Software Corporation
Social
시스템이 전사업무간의소통을이끌어야함.
• 사람, 머신 -> 프로세스및데이터들의연결
• 상황과현실에적절히반응할수있어야
혁신적인 기업에서 소셜네트워크를 일상업무에 적용
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation8© 2016 Epicor Software Corporation
“APAC 고객인 Addison으로부터 1000 Pacemakers(part DCD-100-R)에대한새로운주문 100023
소셜이 전사시스템에 공헌하는 방법
Orders for International
Customers
Addison
All Pacemaker
Products
ItemDCD-100-R
All NewOrders
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation9© 2016 Epicor Software Corporation
데이터 알림(Notification) 메지시
데이터알림메시지가 ERP 데이터의변경에대응해서에피코기업소셜네트워크메시지타임라인에포스팅됨
Eg. 주문홀딩이해제됨!
Eg. 주문이홀딩이됨
Eg. 초과할인요청주문
Eg. Big Order!
Eg. 주문일자변경!
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation10© 2016 Epicor Software Corporation
에피코 ERP와통합된기업소셜네트워크
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation11© 2016 Epicor Software Corporation
알림메시지의원천에서바로데이터를탐색
© 2016 Epicor Software Corporation
2. Manufacturing Execution System
- Epicor Mattec MES
1. Internet of Things & Social
- 기업 소셜네트워크를 통한 연결, 의사소통
3. Connected Epicor ERP and MES
- Smart Enterprise!!
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation13© 2016 Epicor Software Corporation
MES의 가치
► 전세계적으로 214명의응답자(회사)를대상으로 2013년 10월~ 2014년 2월까지서베이
• 51%가 2.500억미만, 31%가 1조이상의매출
► 생산운영을지원하는소프트웨어를활용하는기업들이거의두배의연간개선효과를경험함
Source: MESA International & LNS Research, Metrics That Really Matter, © 2014
단위당총원가
순이익
적시납품
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation14© 2016 Epicor Software Corporation
Source: Gartner 3rd-Annual Business Value of MES Survey MESA International Webcast, “Has MES Come of Age”, 12/9/2014
제품품질의향상
MES 데이터를개선프로그램의기초로활용
운영비의절감
MES의 가치
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation15© 2016 Epicor Software Corporation
2015년 최우선운영 목표
Source: MESA International & LNS Research, Metrics That Really Matter, © 2014
고객주문수요에대한대응력
생산가용량과생산능력향상
일관성있는제품의품질보증
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation16© 2016 Epicor Software Corporation
생산현장의데이터취합방법?
► 기업의생산현장데이터를취합하는방법의진화
• 종이타임시트
• ERP 내의 MES 모듈에서수작업입력
• 바코드스캔을통해 ERP에입력
• 머신에서직접, 자동으로업데이트
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation17© 2016 Epicor Software Corporation
The “old” way
수작업입력
생산수량불량및불량요인비가동시간비가동시간요인
생산
ERP
생산계획
생산
생산수량불량및불량요인비가동시간비가동시간요인
모든종이로작성된데이터취합
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation18© 2016 Epicor Software Corporation
The Epicor way…
MESERP
OPC Connector
오퍼레이터클라이언트
PLC
EpicorMIU
실시간현황실시간동적인스케쥴링
SPC/SQC
공장현황분석전사현황분석
Shop Floor
에너지모니터링
Factory Operation
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation19© 2016 Epicor Software Corporation
We help solve problems and provide...
► More 생산가용능력 without more assets
• Less downtime for more parts and less cost
► Improve 처리량
► Reveal and analyse loss – output speed/cycle-
time/line rate
► Improve quality/불량품감소
• Reveal quality losses and reasons
► Improve overall 종합설비효율
► Monitor energy consumption –에너지사용감소
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation20© 2016 Epicor Software Corporation
Epicor Mattec MES Features Shop-floor Equipment
► AIU –보조인터페이스유닛(Data Collection Unit)
► 터치스크린 (PC/Tablet) 기술
► 설비의유형에상관없이디지털, 아날로그, OPC 커넥팅, PLC 인터페이스에직접연결을통한실시간데이터취합
► 설비오퍼레이터에의한실시간인사이트및데이터입력
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation21© 2016 Epicor Software Corporation
Epicor MES 데이터수집
번거로운시리얼포트사용안함,
LAN을통해프로그램을쉽게연결
PLC에직접연결,
데이터에쉽게접근
하나의MIU가최대
16개의기기를동시에연결지원
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation22© 2016 Epicor Software Corporation
MES 데이터의다양한활용
Epicor MATTEC MES
운영 BI공장현황분석
공장관리
운영 BI전사현황분석
전사업무(전사)
성과분석실시간생산현황
SPC & SQC시각적, 동적스케쥴링
에너지모니터링
공장운영
보조인터페이스유닛작업현장 “터치스크린” HMI
PLC, OPC, OPC 커넥터실시간생산현황실시간매트릭스
작업현장
* HMI : Human machine interface
운영의가시성확보
실시간생산모니터링(인스턴트데이터
머신에서직접(정확한데이터)
자동화 (수작업배제)
즉각적인피드백 -“리얼리티”
툴 – 머신 – 작업의정확한 조합
실시간으로정확한툴을정확한작업에정확한시간에
“Promise to Order” 충족
드래그앤드롭으로작업을재할당
시각적인스코어보드에서자원의제약을하이라이트
자원간의 출동을 회피
기업간노무, 예방정비, 자재,
생산최적화를위한비가동시간확인
Dynamic Scheduling
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation25© 2016 Epicor Software Corporation
품질 SPC/SQC
► 실시간및유연한
• 고성능의연결성
• 자동/수동/다양한속성의SPC/SQC
►풍부한분석정보
• 모든범우의차트유형
► 쉽고및직관적
• 오퍼레이터, 관리자,
엔지니어
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation26© 2016 Epicor Software Corporation
예방 보전(Preventive Maintenance)
► 머신운영사이클기반효율적인예방보전계획
► 자동생성되는 MRO 활동
► 실시간경고
► 정확한머신데이터의취합
► 스케쥴충돌회피
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation27© 2016 Epicor Software Corporation
실시간운영자매트릭스
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation28© 2016 Epicor Software Corporation
실시간불량보고
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation29© 2016 Epicor Software Corporation
실시간비가동시간
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation30© 2016 Epicor Software Corporation
MES in Web, HMI, Tablet
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation31© 2016 Epicor Software Corporation
MES 데이터의다양한활용
Epicor MATTEC MES
운영 BI공장현황분석
공장관리
운영 BI전사현황분석
전사업무(전사)
성과분석실시간생산현황
SPC & SQC시각적, 동적스케쥴링
에너지모니터링
공장운영
보조인터페이스유닛작업현장 “터치스크린” HMI
PLC, OPC, OPC 커넥터실시간생산현황실시간매트릭스
작업현장
* HMI : Human machine interface
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation32© 2016 Epicor Software Corporation
Analytic/BI - 대시보드 Analytic
Summary
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation33© 2016 Epicor Software Corporation
Top 5 현황Top 5 Ranking
By KPIs
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation34© 2016 Epicor Software Corporation
월간비가동시간월간비가동시간By 설비, 사유,
트렌드
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation35© 2016 Epicor Software Corporation
종합설비효율성(OEE)
OEE by 품목
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation36© 2016 Epicor Software Corporation
OEE 상세추세- 조회필터포함OEE현황,
OEE Target VS Plant
OEE
설비/부서/주/월/년/교대등
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation37© 2016 Epicor Software Corporation
설비별 Timeline
Overview
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation38© 2016 Epicor Software Corporation
Scrap by Machine,
Scrap by Reasons,
By
작업번호/품목/금형번호
© 2016 Epicor Software Corporation
3. Connected Epicor ERP and MES
- Smart Enterprise!!
2. Manufacturing Execution System
- Epicor Mattec MES
1. Internet of Things & Social
- 기업 소셜네트워크를 통한 연결, 의사소통
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation40© 2016 Epicor Software Corporation
Epicor ERP and Epicor Mattec MES for full control
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation41© 2016 Epicor Software Corporation
ERP/MES 데이터 I/F
받아오기
Batch Processing by setup
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation42© 2016 Epicor Software Corporation
• Feedback 스케쥴 from MES
• -> 스케쥴조정 in ERP• -> 계획업데이트 to
MES
ERP/MES 데이터 I/F
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation43© 2016 Epicor Software Corporation
The Epicor way…
MESERP
OPC Connector
오퍼레이터클라이언트
PLC
EpicorMIU
실시간현황실시간동적인스케쥴링
SPC/SQC
공장현황분석전사현황분석
Shop Floor
에너지모니터링
Factory Operation
© 2015 Epicor Software Corporation© 2015 Epicor Software Corporation44© 2016 Epicor Software Corporation
Thank you…