5
Environmental Product Declaration ISO 14025 Thermoshield Thermoshield Australia Pty Ltd is an Australian owned and operated company producing Thermoshield Liquid Thermal Insulation for taming extreme indoor heat conditions with improved ambient temperatures in commercial buildings, industrial equipment, homes, trucks and silos. Thermoshield Liquid Thermal Insulation is proudly Australian made. Thermoshield is ISO-9001 and ISO 14001 Certified. The EVAH Institute: Environmental Product Declarations EPD 2010:14 approved 01.05.2010 according to ISO14025, § 8.1.3 Valid to 01/05/2013 Embodied Co 2-e100 1.1 kg/m 2 Embodied Energy 23 MJ/m 2 Town Water Use 2.6 l/m 2 Toxics to Air - CO, HF, Pb, H 2 S, metals etc <6.0 g/m 2 Toxic Effluent - Phenol, H + , F - , metals etc <150 mg/m 2 Regulated Waste <8.0 g/m 2 FUNCTIONAL UNIT: Coating of 0.5l/m 2 ThermoShield Insulation for 10 years. (see also “Additional information”) SCOPE OF ASSESSMENT: This declaration covers environmental impacts from raw material extraction to application. EXCLUSIONS: It excludes product use, maintenance and disposal so it is not comparable to those that do. ASSUMED LIFETIME: 10 years MARKET AREA: Australia and Export Markets - Environmental declarations from different programmes are not comparable. LAND AND WATER USAGE: No land use was determined or quantified in this study. Water consumption is listed in Table 3. KANE CORPORATION PTY LTD: Product Category Rules (PCR) are developed in accordance with ISO 21930, ISO 14040 and ISO 14044 Email: [email protected] Delwyn Jones and Michael Kane of The Evah Institute according to ISO 14040, ISO 14044, ISO 14025 and ISO 21930. Product category rules for commercial building products have been applied and approved by The Evah Institute. THIS CERTIFICATE REMAINS THE EVAH INSTITUTE PROPERTY PRODUCT INFORMATION: Evah Institute Sustainability Director ESEP Pty Ltd Director THIS ENVIRONMENTAL DECLARATION HAS BEEN COMPILED BY: PROGRAMME MANAGER & PCR MODERATOR: The Evah Institute: Environmental Product Declarations EPD 2010:14 Approved 01.05.2010 according to ISO14025, § 8.1.3 Valid to 01/05/2013 Verification of LCA Data has been conducted by: ESEP Pty Ltd in accordance with the requirements of ISO 14025 Type 111 environmental declarations www.evah.com.au www.thermoshield.com.au

Environmental Product Declaration ISO 14025 Thermoshield · 2018. 11. 5. · Carbon footprint. Process phase was next highest. Biomass accounts for minus 1.2% overall and this sequestration

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

  • Environmental Product Declaration ISO 14025

    Thermoshield Thermoshield Australia Pty Ltd is an Australian owned and operated company producing Thermoshield Liquid Thermal Insulation for taming extreme indoor heat conditions with improved ambient temperatures in commercial buildings, industrial equipment, homes, trucks and silos. Thermoshield Liquid Thermal Insulation is proudly Australian made.Thermoshield is ISO-9001 and ISO 14001 Certified.

    The EVAH Institute: Environmental Product Declarations EPD 2010:14 approved 01.05.2010 according to ISO14025, § 8.1.3 Valid to 01/05/2013

    Embodied Co2-e100 1.1 kg/m2

    Embodied Energy 23 MJ/m2

    Town Water Use 2.6 l/m2

    Toxics to Air - CO, HF, Pb, H2S, metals etc

  • THIS CERTIFICATE REMAINS THE EVAH INSTITUTE PROPERTY

    Table 2 – PRODUCT SPECIFICATION

    Chemical Entity CAS Number Proportions %

    Acrylic Polymer Not Hazard 35.0 – 45.0%

    Residual Acrylate Monomers Not Required > 0.5%

    Whitening and Fillers Not Hazard > 15.0%

    Fungicide Proprietary 0.5% max.

    Thickener Not Hazard 5.0% max.

    Ammonia 7664-41-7 0.2% max.

    Water 7732-18-5 40.0 – 60.0%

    Table 3 – MATERIAL RESOURCESThese results are based on an application rate per square metre of Thermoshield Liquid Thermal Insulation of 500g/m2 at a thickness of 500µm. Consumption of raw material shown in grams is listed in Table 3. Those with amounts under 0.1g are not shown.

    Renewable Content Recycled Content

    Biomass 14.0 Glass containers -24.0

    Guano (P2O5) 7.2 Zinc Scrap -5.0

    Wood 1.8 Iron/Steel Scrap -0.1

    Peat 0.1 Plastic Scrap -0.1

    Non Renewable Resources Non Renewable Resources

    Water (Fresh and marine) 11000.0 Zinc Ores (Zn) 0.7

    Air 110.0 Topsoil 0.7

    Crude oil 110.0 Dolomite CaMg(CO3)2 0.5

    Gas/condensate 130.0 Sulphur (S) 0.5

    Bituminous Coal 140.0 Metallurgical coal 0.5

    Brown Coal Lignite 77.0 Shale rock 0.4

    Limestone (CaCO3) 77.0 Bauxite (Al2O3) 0.2

    Ilmenite ore (TiO2) 57.0 Copper ore (Cu) 0.2

    Unspecified ores 45.0 Trona mineral Na3H(CO3)2 0.1

    Oxygen (O2) 33.0 Ulexite (NaCaB5O6(OH)6 0.1

    Silica sand (SiO2) 12.0 Boron ore (B) 0.1

    Nitrogen (N2) 6.5 Potassium Chloride (KCl) 0.1

    Sodium Chloride (NaCl) 5.5 Feldspar (KNaCa(AlSi3O8)3 0.1

    Iron Ore (Fe) 2.0

    Table 4 – ENERGY CONSUMPTIONThe Thermoshield coating’s total energy use was 46MJ/kg and 23MJ/m2 as 500µm thick coating. Table 4 lists Fuels and Feedstocks in MJ/m2 of Thermoshield. Coal, oil and natural gas predominated. Thermoshield Fuels and Feedstocks by Type (MJ/m2)

    Fuel type Making Fuel In Delivered Fuel Transport As Feedstock Total

    Gas 0.54 3.47 0.06 5.83 9.90

    Oil 0.22 2.25 0.41 3.97 6.85

    Coal -2.03 2.37 0.88 4.33 5.55

    Nuclear 0.22 0.27 0.07 0.00 0.55

    Recovered energy 0.00 -0.29 0.00 0.00 -0.29

    Hydro -0.09 0.30 0.01 0.00 0.22

    Biomass -0.14 0.26 0.01 0.00 0.12

    Sub Totals -1.28 8.67 1.43 14.15 22.97

  • THIS CERTIFICATE REMAINS THE EVAH INSTITUTE PROPERTY

    Table 5 – EMISSIONS AND WASTE TO AIR, LAND AND WATEREmissions and waste listed by life cycle phase are shown in grams in Table 5. Those under 0.1g are not shown.

    Emissions to Air (g) Making Fuel

    Fuel use Transport Processing biomass Totals

    Carbon Dioxide CO2 120.0 610.0 81.0 280.0 -14.0 1100.0

    Dust Particulates 0.5 0.8 0.1 540.0 1.9

    Carbon Monoxide CO 0.2 0.4 0.5 180.0 1.3

    Oxides of Sulphur SOX 0.9 4.5 0.7 2.2 8.3

    Oxides of Nitrogen 0.7 2.4 0.7 1.3 5.1

    Hydrocarbons 0.5 0.2 0.2 1.4 2.3

    Methane 1.4 0.4 1.8

    Emissions to Land (g)

    Waste return to mine 110.0 110.0

    To recycling 26.0 26.0

    Inert chemicals 32.0 32.0

    Plastics 24.0 24.0

    Mineral 13.0 2.5 15.0

    Unspecified 0.2 14.0 14.0

    Regulated chemicals 7.9 8.1

    Tailings 6.1 6.1

    Slags/ash 1.8 2.8 0.6 5.2

    Mixed industrial 0.2 0.8 1.0

    Emissions to Water (g)

    Chemical Oxygen Demand 1.4 1.4

    Suspended solids 1.4 1.4

    Chloride ions Cl- 0.4 0.4

    Sodium ions Na+ 0.4 0.4

    Sulphate Ions SO42- 0.3 0.3

    Dissolved solids 0.2 0.2

    Table 6 – CARbON FOOTPRINTThermoshield’s 1.147kg/m2 (CO2-e100) Carbon Footprint is mostly generated in fuel use. Biomass reduced it 2% overall. Table 6 shows key Greenhouse gases with fuel use generating 54% of this 1.147kg/m2 Carbon Footprint. Table 6 shows Greenhouse Gas g/kg by Type and Phase.

    Emission (g) Making Fuel use Transport Processes biomass use Total

    CO2 147 615 81 276 -14 1,105

    SOX 1 5 1 2 0 9

    NOX 1 2 1 1 0 5

    Hydrocarbons 1 0 0 1 0 2

    Methane 2 0 0 0 0 2

    CO 0 0 1 0 0 1

    Sub totals 178 624 82 277 -14 1,147

  • THIS CERTIFICATE REMAINS THE EVAH INSTITUTE PROPERTY

    Figure 2 – GREENHOUSE GAS bY PHASE g/m2

    Fig 2 shows most Carbon Dioxide (CO2-e100) arose from fuel use followed by material processing.

    Table 7 – ENVIRONMENTAL IMPACTSTable 7 shows EcoIndicator 99 Method damages and contributing impacts/m2 PDF means Potential Disappeared Fraction and DALY means Disability Adjusted Life Years

    Damage Stressors Impact Value Unit

    EcoIndicator 99 0.001646 Point scoreTotal Ecosystem Quality

    Ecosystem Quality Impacts

  • THIS CERTIFICATE REMAINS THE EVAH INSTITUTE PROPERTY

    HCN

    Cumene Catalytic rearrangepropylene

    NH3Acetone Cyanohydrin

    naptha

    Refine OilReform Benzene Drying Benzene

    Natural Gas gas

    Cracking

    Crude Oiloil

    isobutanolbutadiene diethyl ether

    Ammoniaair

    ChloracetoneAcetone

    pygas

    ethylene

    Reform Steam Methanol

    Acetic acidsyngas

    urea

    chloromethane

    Phenol

    Ammonia

    MIT

    Dimethyl Urea

    Dichlor phenol

    latex

    Acrylic acids

    Acrylic Acid ester Acrylic Dispersion Resin

    Ethylbenzene

    Acrylonitrile

    Styrene

    Styrene Dispersion

    Ethylene

    Antimold

    Alkalineadjuster

    Phenylaniline Chloroctyltoluene

    Chlorbenzene

    HDPE HDPE Tubs

    Wet edge Agent

    Propylene glycolpropylene

    Acid EsterMethyl Pentane

    SiO2

    ViscofierEthylene glycol

    OIT

    Aromatics Plants

    Diuron

    Ther

    mos

    hiel

    d

    Phosphorus Pentasulphide

    Sodium Hydroxide

    Sodium SulphateRefine Phosphorus

    Phosphate

    NaOHBrine

    Burn Sulphur

    sea

    guano

    Sulphur S2

    Chlorine

    Demineralise water

    Zinc oxideZinc Purify metalRefine Ore

    Use metal

    Collect Dross Zinc oxide

    Pyrithione zinc

    Synthesise Rutile TiO2 pigment

    Grid powerCoal

    coalIlmenite

    rain Waterwell

    TiO2

    chlorine

    Powder CaCO3Limestone Mine Ore Crush Orelime

    Zn

    adjuster BIT

    Benzoic Acid Oxygen

    wood

    Chlorbenzene

    Phosphorus Zinc Phosphate

    Mix Silicate Fuse & blowglass

    Cullet

    Form CelluloseHarvest grain Extract Starch Cellosolvebiomassgrain

    Ethyl Cellulose

    PolysiloxaneCharcoal

    SiliconeForestry Methylpolysiloxane

    QuartzSiO2

    Antifoam

    Biocide

    TiO2

    CaCO3

    ZnPO4

    Lightweight Filler

    METHOLOGICAL DECISIONS

    System boundary: All raw materials and production processes involved are analysed from their cradle i.e. the earth, air, water and scrap yard sources.

    Recycled content includes all transport and processing from scrap yard.Unit operations are depicted as boxes but many others in the study are not shown. Black boxes with roots depict cradle sources and another in the supply chain represent petrochemical fuel or feedstock input operations. All also require unshown fuel power and water and intermediates and generate unshown emissions to air land and water.

    Cut Off Criteria: If no information or substitute was available then processes and activities that contributed to less than 0.01% of the total burdens for any category reported here in were omitted.

    Use and maintenance and disposal phases are not included in this declaration. After coating corrosion inhibitors protect the substrate. Rain washing provides maintenance. After 10years when the coating has weathered or degraded at edges then a wash-down and sanding to remove debris then recoating is recommended. The original coating that remains continues to contribute its insulating value.

    Allocation Rules: Stoichiometric allocation by mass and/or energy share is applied throughout and detailed information is available in the documentation for the EPD [2].

    Figure 4.THERMOSHIELD FLOW CHARTThe chart depicts cradle to coating scope and flow of key inputs

    TREATMENT OF WASTES THROUGH THE SUPPLY CHAIN

    This environmental product declaration included the fate of all wear losses, minerals, packaging and scrap which was tracked throughout from cradle through the application phase including all emissions, landfill, reuse or mine fill. This EPD excludes waste coating removed at end of life.

    References1. Jones D.G. and Kane M.F. (2010) Life Cycle Analysis Workbook: Thermoshield Liquid Insulation Technical Report Confidential,

    The Evah Institute www.evah.com.au.

    2. Jones D.G. and Kane M.F. (2010) Green Card: Thermoshield Liquid Insulation Client Report, The Evah Institute. Available from Thermoshield www.thermoshield.com.au

    24 June 2010