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Engineering Solutions Guide World class electrical engineering
SAW OPTICALSAEJ1939LINUX
// Contents
// 16 application markets, 50 years experience
03 Power• Engine & Genset• Power Plant
05 Oil & Gas• Offshore• Onshore
07 Transportation• Marine• Land
09 Defense• Navy• Army
11 Machinery• Hazardous Area• Automation
// YOUR needs, our promise• Exceeding your expectations• Deliveringyouthebenefitsofcontinualimprovement&opencommunication• Serving you with a ‘Can Do!’ process-led approach• Caringforallpeople,treatingeveryonewithdignityandrespect• Solving your challenges through a global response
Engineered to Uncompromising Standards. Yours
01page
MachineryDefenseTransportationOil & GasPower
Engine
Genset
Nuclear Power Plant
Conventional Power Plant
Renewables
Offshore
Onshore
LNG/CNG
Marine
Off Highway
Locomotive
Automotive
Navy
Army
Hazardous Area
Automation
page02
Your qualified partner for power plant systems engineeringCMR is highly experienced in ensuringthereliableandsafeoperationofyourconventional,nuclear, distributed and renewablepowerplantfacilities.Ourcustomergroupsinclude:• Designersandmanufacturers
ofcapitalequipment• Facilityownersoffossilfuel
andnuclearenergyfacilities• Genset packagersWe support you with reliably engineeredsolutionsfortwolevelsofplantoperations:• For Energy Generation
Plants-ControlandAlarmMonitoringandSafetySystems(AMS)toprovidereliable and accuratecontrols,includingnuclearenergyfacilities.Wecandesignacompletemonitoringandcontrolsystemforanyplant,includingloadsharingmanagementandsynchronizationofgenerators.
• Forgensetmonitoringandcontrolweofferfullintegrationsupport to packagers andend users
Specializing in nuclear power stationautomationwearecertifiedbyourcustomers,including EDF,forelectricalengineeringproductsupply,installationandservicing.Productsinclude:• ElectricityControlCommand• Automation• Instrumentationincluding
specialist nuclear sensors• ProcessComputers• DataAcquisition,Monitoring&
Supervision• SystemIntegration• CommunicationNetworksForpowerplants,ourservicecapabilitiesareextensive:• Feasibility Studies• Design• ProcessDevelopment• ProjectManagement• Installation,Service&
Technical Support
CMR is capable and experienced in deploying full supervision systemsforpowerplantsofallsizesincludingdataacquisition,controlandofficeleveldesktopaccess.Theseincludemanycoal-firedfacilitiesexceeding1000MWoutput.
Your global partner for diesel and natural gas engine and genset components Weofferindividualcomponentsandcompletesystems-wiring harnesses,industrial sensors and controls,alarm monitoring,safety systems (AMS) and local operating panels (LOP) forallyourhighhorsepowerapplications.CMRprovidesfullproduct lifecycle management support to engine and genset customers,coveringR&Dcollaboration,engagementondesignandoptimizationofproductionlocationstomeetcostandsupplyrequirements.Wecanalsoinstall,service
and recondition all your componentryanywhere,globally.Amodernengineplatformcanutilize25ormoresensors.Operatinginharshenvironmentsthat can include high levels ofairbornedustandhumidityandtemperaturesthatcanvaryfrom-40ºCtoover150ºC,CMR’sequipmentisprecisionengineered to protect delicate electrical and electronic componentsfromanypotentialwateringress,includingdailyhosedownandcleaning.Usingourexperienceofworking with 30 global OEM’s,we are now developing the nextgenerationofengine
page0403page
// Power
// Engine & Genset
// Power Plant
managementsystems.CMRis designing highly advanced wiring technology that can monitorandcontrolshockand vibration levels alongside sophisticatednewemissioncontrol detection and sensor technology.EngagedinthedevelopmentofthelatestEco-friendlyIMO/EPATierengines,weroutinelyembed design,manufacturing and product support teams inornearyourmanufacturinglocationsglobally,tofacilitaterapid new design introductions therebyimprovingyourcompetitiveness.
page0605page
Your provider of reliable power management systemsCMR is a global industry leaderintheupstreamE&Psector,manufacturingelectricalsystemsforyourjack-upandsemi-submersibledrillingrigs,FPSOs specialist diesel-electric offshorevesselsandtankers.WithaspecificfocusontheAsianmarket,wedesign,manufactureandcommissiontype-tested low voltage switchboards(lessthan1kV),motorcontrolcenters(MCC’s)and distribution boards under licensefromSiemens.Usinghighqualityanddurablecomponents,CMRsatisfiesalloffshorerequirements,minimizingmaintenancecostsanddowntime.As an authorized system integratorfortheuseofSiemens S7seriesPLCs,wehavedevelopedarangeofworld-classsystemsusingthistechnology,including:
• powermanagement• generator control• vesselmonitoring• jackingmonitoring• skid controlCMR supplies these switchgear andpowermanagementsystemstointernationalrigowners,FPSOoperatorsandvesselowners.Forthelasttwodecades,wehave worked alongside the world’s largest jack-up rig designers and builders to customizeelectricalcontrolandmonitoringsystemsforjacking and skidding.Deliveringmorethan70 electrical control sets for jacking,wesupplyallcriticalcomponents,includingtheMCC,controlconsolesandmonitoringsystem.For LNG tankersequippedwithreciprocatingdualfuelengines,CMRistheworld’s
numberonesupplierofengineinstrumentation.In close collaboration with reputableEuropeanequipmentsuppliers,wealsoundertakeelectrical turnkey projects forjack-uprigs,FPSOsandspecialist vessels using diesel-electricpropulsion.Wealsoofferfullservicingcapability,anywhereintheworld.
// Offshore
// OnshoreYour experienced oil and gas partnerCMR supports you as a midstream customer,particularlyinNorthAmericaandAfrica,withreliableoperationofequipmentandvehiclesforcrudeoilandnaturalgasextraction,includingcrudepumping,gascompression,drilling,wellstimulation,seismicexplorationsystemsandwellservicing.We are expert suppliers to OEM andaftermarketintegratorsofprimepowersourcesincludinghighhorsepowerdiesel,dualfuelandgasfueledenginesandequipment.Downstream,particularlyinAsia,oursensingtechnologysupports the increasing numberofapplicationsforLNG transportation that are critical to safemanagementoffuel.
Youmayfallwithinoneofourcustomerssegments:• Manufacturersofspecialized
equipmentandvehiclesforcrudeandnaturalgasextraction
• Ownersormaintenancecontractorsofcrudeoiland natural gas extractionequipment
• Endusersofindustrialequipmentandnaturalgasfuelsystems
CMR is able to supply highly flexible,scaleableremote monitoring solutions which are designed to operate and monitoralargenumberofremotedrillingwellinstallations.Wehaveexperienceoftheworld’stoughestoilfieldenvironments,includingAfricaninstallations.CMR-manufacturedequipment
supportshundredsofNorthAmericanoperations.Ourcustom engineeringteamsregularly gain specialist approvals(ATEX,CSAorUL)foroilandgasfieldequipmentdesigns-yoursorours.Prototypes can be developed in a local application center andtransferredforproductionto a best-cost CMR global manufacturinglocation.CMR’s expertise in wiring systems,harnesses,interconnects,sensors,gas regulators and control panels providesyouwithfullturnkeycapabilities.
// Oil & Gas
page0807page
Your tried and tested marine automation specialistCMR has been a trusted sourceofhighqualityelectricalsystemsandelectronicproductsforyourmarineandshipbuildingrequirementsforover50 years.Our products support the reliableoperationofyourship’sengineandautomatedmonitoringcontrols.Ourcustomers:• buildoroperatesmallto
medium-sizedcommercialvessels,includingworkboats,ferries,specializedtugs,cargoships,PSVandOSVs.
• own or build private pleasurecraft,includingyachts.
CMRprotectsthevalueofyourenginesandfleetswithreliable,high-qualityelectricalandelectronicsystemsbyofferingturnkey vessel automation solutions utilizing Integrated AlarmMonitoringandControlSystems(IMACS)andother
typesofmarine electronics including low voltage /main switchboards, fire detection and CCTV.These marine society approved systemsarecertifiedby bodies that include Lloyd’s Register(LRS),DetNorskeVeritas(DNV),BureauVeritas(BV)andAmericanBureauofShipping(ABS).The example above references a CMR implementation on a 180M passenger ferry build at Brodosplit Shipyard, Croatia.
Total power output from this 4 engine, dual propulsion system vessel is 40MW.CMRdeployedthefullVessel Management System (VMS),including:• Powermanagement• Alarmmonitoring• Engine auxiliaries control• Completesupervision,
based on a loop architectureethernetnetworksystemandcommunicationwith15on-boardsystems
DemonstratingCMR’sabilitytohandlecomplexprojects,theVMSdirectlymanages3,000I/Ochannelsthroughlocalspecificcontrolsystems.Asacustomer,weareabletodeliver highly cost-effective marinesolutionsthatallowyoutocompetitivelydeploynewbuild vessels or undertake ambitiousrefurbishments.
// Marine
// LandYour global transportation solutions provider CMR’sequipmentpowersawiderangeofyouroff-highway,locomotive and large automotive vehiclefleets.Fromthemine trucks of Africa to the natural gas trucks of China and the railroad networks of North America,CMR can supply you with class-leadingcustomelectronicinstrumentationsolutionstoensurethatyourmajorprojectsaredeliveredontimeandtobudget.We are working closely with a UKbasedproducerofelectricalmotors,generatorsandpowerelectronics that is involved in the multi-millionpoundSao Paulo Metro extension.The Expresso Tiradente monorailiscurrentlyunderconstructioninSouthAmerica
andwhenfullyequipped,willhave the capacity to transport 48,000passengersperhour,in each direction between the conurbationsofVilaPrudenteandCidadeTiradentes.Thismajornewpublictransportationschemeisbeingbuiltaspartofthecountry’sinvestmentininfrastructureinpreparationfortheFIFAWorldCupandOlympic&ParalympicGames.Currently,thejourneytakesalmosttwohours.Investmentinthenewmonorailsystemwillseethisreducedtoapproximately50minutes,benefiting500,000usersdaily.CMR’sengineeringteamhasworked in close partnership fromthestartoftheprojectto design and deliver a customized solutionfeaturingadvanced new wiring harness configurationsforthenew
assembliesthatwillbeusedtocontrolthedistributionofpoweraroundthetrainsandcarriages.Thisisthefifthsuccessfulproject CMR has undertaken withthiscustomer.
// Transportation
page1009page
Your need for safe and reliable systemsCMRhas40yearsofexperienceinsupplyingthenavalmarketsofNorthAmerica,Europe,AfricaandAsia.Specializinginsmallandmediumsizedvesselsasaprimarycontractorduringthestart-upstageofyournewprojects,wedesign,developandsupplycustomproducts including electrical instrumentation, control and alarm monitoring safety systems (AMS).CMR’s work covers both surfaceandsubseavesselsformissioncriticalapplicationsandmeetsallrelevantnavaltypeapprovals.Our Engine controls including Local Operating Panels (LOP) and Local Power Panels (LPP) are approved to MIL standards forEMC,shockandvibration.Oneexampleofacustomsubmarinesystemsdeployment
within Europe involved the creationofanautomated weapon handlings system implementedwithinaSchneiderTMPLCframework.This project carried a high level ofsophisticationandcalculatedmanyoperationalparameters,includingreviewsofmechanicalstructure(finiteelementanalysis),reliability/durabilityandthethermalexchangepropertiesofthesystemsdeployed.AnotherCMRproject,fortwonew77meterand81meternavalpatrolvessels,supportedthedeploymentandintegrationofadvancedAlarm Monitoring Systems (AMS) and Fire Detection Systems (FDS).WorkingonbehalfofanAsiannavy,allprojectcoordination,automationdesignandprogrammingwasundertakenbyCMRtoenableinformationfromtheFDStobeviewedontheAMSviaModbusTCP/IP.
Thissystemallowsthevessel’screws to have access to informationaboutthestatusoftheindividualheatdetectors,smokedetectors,water/flooddetectors,hatchandwatertightdoorpositionsonthesametouchscreen.
// Navy
// Army
Your custom engineering specialist for military applications CMR has specialist expertise inupgrading,refurbishingandengineeringcustomsolutionsyourmilitaryequipment.For the landing catamaran illustrated,CMR’scontrolsystemensuresloadbalanceequalizationandefficientoperationofavarietyofon-board systemsincludingthe:• interfacetothepower
generation control anddistribution
• interfacewiththepropulsioncontrolsystem
• powermanagement• localfans• pumps(fire,bilge,GO
transfer,electric,hydraulic)• navigation lights• alarms(fire,flooding,access,
waterjet)• liftingwheelhouse
The overall design incorporates fourramps,withthetwohullstiedtoliaisonarmsandamovingplatform,thatisraisedbyhydraulicjacks.CMRisaccustomedtothislevelofcomplexitywhenintegrating systemstoperformavarietyoflocalorremotetasks.
Ourcustomengineering,software,installationandcommissioningcapabilitiesareofferedgloballyonafullturnkey basisforalltypesofmilitaryprojects.
// Defense
page1211page
// Automation Your machinery automation partner CMR has advanced knowledge and experience in all the majorPLCbasedautomationsystemsincludingABBTM,Allen-BradleyTM,SchneiderTM and SiemensTM.Withafocusondeliveringhighlycustomized automation and supervision systems,weareasafepairofhandsforallyourprojects.A specialist contract undertaken by CMR included the refurbishmentofamachinecrawler’smotorsystemforoneofEurope’s largest power plant operators.This project covered the wheel excavator,carrierband,liftingarm,armrotatorandprimarypower source in order to improvecoalcarryingefficiency.
Involvingthereplacementofelevenmotorsandservicingofanothertwo,theprojectalsocoveredthedeploymentofassociatedequipmentsuchashydraulicmotorsandlubricationpumps.
ImplementedwithScheniderTM PLC’s,CMRwasabletoperformtherefurbishmenton-timeandtostrictspecification,validatingadvanced calculations to control travelspeed,orientationandlifting.Your equipment regularly
needs to operate in hazardous areas and meet international requirements (ATEX, CSA & UL)CMR can develop and customizeyourproductsforflammable area environments.A recent project undertaken by CMRintheUSwillbethefirstsystemofitstypeavailableforapproved Ex Class I,Division 2 applications.Compliancewiththisstandardensuresthepanelsaresafeforoperationinlocationswherethereisthepotentialforexposuretoflammablevolatile
liquidsorflammablegasesbeinghandled,processedorused.The new technology has been developedtomeetspecificcustomerneedsandwillbeused to control CumminsTM electronic controlled industrial engines,usingtheCM2150ECU,foroilandgaspowergenerators,pumpsandcompressorsystems.Italsofeatures‘failsafe’architectureincaseofasystemerrororcomponentfailure.Indevelopingthesesystems,CMR has drawn on its
// Hazardous Areaengineeringservices,includingspecificexpertiseinhardwaredesignandmanufacturing,featuringadvancedwiringharnesses and control technology.
// Machinery
page1413page
About CMRYOUR global engineering partner.
Our proud heritage has navigated us from the shipping channels of Marseille, France towards all the major global industrial hubs. Withsomeofthefirstpatentsformarine electronics and ground-breakingtechnologytransfers,to the latest in green innovation
forindustrialfuelsystems,CMRGrouphasconsistentlydelivered you quality and reliableproductsfordecades.Oursystemsarefoundfarandwide.FromtheoilandgasfieldsofTexastotheminetrucksofSouth America and the bustling portsofAsia,oursupremely
engineeredsolutionsperform24/7,365daysayearinyourharshestenvironments.CMR’s quality accreditations includeISO9001,TS16949ISO14001&OHSAS18,001.We offer true quality, true reliability as your global engineering partner.
page1413page
• PUNE
SUZHOU BUSA•
NEWCASTLE •
• MAKATI CITY BANGKOK
MARSEILLE •• TUNIS• PITTSBURGH N •
CMR Representative:
CMR FAR EASTCMR (Far East) PTE LTD9 Tuas View Crescent, SINGAPORE 637612
Tel: +65 6268 8311Fax: +65 6265 7443Email: [email protected]
CMR GROUP KOREACMR Group Korea LLC1206 Centum T-Tower,66 Centum Joongang-ro (Central Street), Haeundae-gu, BusanSOUTH KOREA 612-020
Tel: +82 51 743 3902~3Tel: +82 10 6307 0404Fax: +82 51 743 3904Email: [email protected]
CMR TUNISIAContrôle Mesure Régulation TunisieChemical Street 33Industrial AeraSidi Rezig 2033TUNISIA
Tel: +216 71 426 978Fax: +216 71 426 993Email: [email protected]
CMR CHINACMR Suzhou Electrical Devices #2 Building,Fangzhou Road 128 Suzhou Industrial Park Suzhou, Jiangsu ProvinceCHINA P.C. 215024
Tel: +86 512 6289 0311-8000 Fax: +86 512 6289 0312Email: [email protected]
CMR GROUP HQTechnopole de Chateau Gombert 7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13 FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 02Email: [email protected]
CMR PHILIPPINESCMRP Automation, Inc. 2QA 2F ODC International Plaza 219 Salcedo Street, Legaspi Village Makati City 1229 PHILIPPINES
Tel: +63 2 587 5530Tel: +63 917 812 1571Email: [email protected]
CMR UKControle Mesure Regulation (UK) Ltd New York WayNew York Industrial Park Wallsend, Tyne and WearNE27 0QFUNITED KINGDOM
Tel: +44 (0) 191 258 5222Fax: +44 (0) 191 257 3975Email: [email protected]
CMR-SUPPLY CHAINTechnopole de Chateau Gombert 7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13 FRANCE
Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 32Email: [email protected]
CMR INDIACMR Control Systems India Pvt Ltd S.No.15/2 Bhilarewadi, Dhone-Nahari Warehouse, Katraj, Pune - 411 046, INDIA
Tel: +91 (0) 78750 88891Email: [email protected]
CMR THAILANDCMR (Thailand) Company Limited 2526/20 Ratchadapisek Rd., Wongsawang, Bangsue, Bangkok 10800 THAILAND
Tel: +66 2 077 8986Fax: +66 2 077 8986Email: [email protected]
CMR USCMR USA, LLC940 Riverside PlaceLeetsdale, PA 15056USATel: +1 724 452 2200Fax: +1 724 452 2203Email: [email protected]
// www.cmr-group.com
SAW OPTICALSAEJ1939LINUX