Engineering in Sensata Technologies Bulgariaceec.fnts.bg/documents/...Engineering_in_Sensata.pdf · Engineering in Sensata Technologies Bulgaria. October 2016, ... One of the world’s

May, 2017

Engineering in Sensata Technologies Bulgaria

Sensata Proprietary Information – Strictly Private2October 2016, D.Karaasenov

$3.2 billion total 2016 revenues

22,000 employees

13 countries have Sensata sites

BY THE NUMBERS

What is Sensata?

One of the world’s leading

suppliers of sensing, electrical

protection, control and power

management solutions

Key market player in automotive,

appliance, aircraft, industrial, military,

heavy vehicle, off-road, HVAC, data,

telecom, RV, and marine markets


What are Sensata’s products?

1,400,000,000

17,000+

13

devices shipped each year, each highly engineered

unique products

brand names we own, manufacture and sell

Sensata Technologies | Airpax | BEI Kimco | BEI Sensors | Crydom | DeltaTech | Kavlico | Klixon |

Magnum Dimensions | Newall | Qinex | Schrader | SensorNITE


Best Cost Producer Site

CAMPINASBrazil

CHINCHONSales & Marketing, Korea

AGUASCALIENTESMexico

ALMELOThe Netherlands

BAOYINGChina

OYAMAJapan

KUALA LUMPURMalaysia

Business & Technology Center

SHANGHAISales & Marketing, China

TOKYOSales & MarketingJapan

NOVIMichigan, Sales

SEOULSales & Marketing, Korea

Sensata Technologies Footprint

S&C has procurement personnel in every Make Site and Business Center around

the world, which means we are currently deployed in at least 8 different countries.

ATTLEBOROMassachusetts HQ

Dominican Rep.

OlenBelgium

BotevgradBulgaria

CHANGZHOUChina

SofiaShared services, Bulgaria

SOFIABulgaria

NEW!Plovdiv

Bulgaria


Botevgrad

Sofia

Plovdiv

- Two Manufacturing sites in Plovdiv and Botevgrad ;

Business Center in Sofia with Design Engineering,

Test Lab and Shared Service Center and

Mechanization “

- More than 3000 employees

Sofia

Plovdiv

Sensata BulgariaBotevgrad


Awards for 2016

• Investor of the year

• Employer of the year 2016

• Building of the year 2016

• Innovative company 2016


- Cam / Crank Position / Speed

- Turbo Position / Speed

- Input / Output Speed

- Wheel Speed

- Exhaust Temp

Cabin Comfort

- Air Conditioning Pressure

- Air Classification

- Solar / Twilight Sensor

Engine

- Gasoline Direct Injection

- Common Rail Diesel

- Fuel delivery

- Cylinder Pressure

- Variable Valve

- Cylinder de-activation

-Oil Pressure

-Diesel Particle Filter

-Exhaust backpressure

Transmission

-Clutch Pressure

(AT, WDCT)

-Line Pressure (AT)

-Pulley Pressure(CVT)

-Gear Position

-Accumulator Pressure

(DDCT/ AMT)

Passive Safety

- Occupant Detection

- Fuel Cut Off

Controls

- Wiper Motor

- Seat Motor

- Window Lift

Active Safety (Brake)

- Brake Pressure (ESC)

- Force Sensor (EHC)

- Vacuum Boost

- Suspension Pressure

Acquired capabilities

Automotive Profile – where can you find Sensata?


What name brands are Sensata customers?


Sensata Automotive Products Application

Common Rail

Pressure

Sensors

Exhaust High

Temperature

Sensors

Exhaust High

Temperature

Sensors

Cylinder

Pressure

Sensor

EBP Pressure

Sensors

DPS – Differential

pressure sensors


APT MSG Thermocouple RTD

Products manufactured in Bulgaria

Pressure Sensors High Temperature Sensors


Maps by Google.com

Botevgrad Test Facility

Sofia Test Facility

Test Lab – Sofia and Botevgrad

• Two Sensata Test Facilities – in Sofia and Botevgrad


Test Lab – Sofia and Botevgrad

Helium Leak Tester

BCI Test

T-Shock Chamber

Salt SpraySteam Cleaning and Water Jet

Shaker+T

Chem-Lab

T-cycling

• Durability Testing and

Research equipment

• Biggest Sensata

Laboratory - 3000m2

Lab Area


Manufacturing- Process Engineering

- Mechanization

- Forecasting

- Warehouse

Support Structures• Finance

• HR

• Customer Service

• IT

HTS - DesignPressure

Sensors - DesignTest Lab

Computer Simulations

Sensata Structure in Bulgaria

R&D


Pressure Sensor Technologies Bulgaria

R2

R1

R1R2

MEMS Ceramic Capacitive (APT) Microfused Strain Gage (MSG)

Low pressure (differential, absolute

and relative)

Medium pressure (3 to 80 bar absolute

and relative)High Pressure (35 to 3000 bar relative)

Exhaust: DPF, EGR

Intake: MAP, TMAP

Oil, Fuel delivery, Exhaust, Transmission,

A/C

GDI, Common Rail, Brake,

Combustion, Transmission

>7.5MU/year >90MU/year >45MU/year

ALL: Various ASICs, I/Os (most common 5V analog ratiometric, SENT available); various packages; high flexibility

Hig

h P

Alumina BaseAu pattern, Glass sealed perimeter

Alumina Diaphragm

Lo

w P Stainless port, Si gages,

glass bonded on

diaphragm


MEMS


• Soot filters remove up to 90% PM

• A differential pressure sensor can be used for filter filling detection → regeneration

initialization

MEMS Particle filters sensor


MSG


Example MSG: Fuel rail pressure sensor (CR & GDI)

Application: Rail pressure injection systems (Diesel & Gasoline)

Product: MSG LFF2, 1200-3500 bar relative; piezo-resistive

In Production since: Jan 2003 [> 40 MU in field]

References: Audi, Ford, Daimler, Force Motors, GM, Great Wall,

Hyundai, Isuzu, Jiangling, Mitsubishi, Peugeot,

Renault-Nissan, Ssangyong, VW, Yuchai, Bosch,

CIE, Continental, Delphi, Denso, Poppe + Potthoff, Rege,

etc.

Advanced Developments:

Next gen MSG LFF4 (size and weight reduction)

Digital Output

Dual analog output option (Enabler to OBDII)

Ultra High Pressure up to 3500 bar


Example MSG: Combustion Pressure Sensor

CPOS : Piëzo-Resistive stand-alone combustion sensing technology

Micro-fused Strain Gage technology, proven for Glow-Plug

Integrated sensing, Powertrain & Safety Sensors

Stable output (< ±2%, field experience since 2007)

In-cylinder developments reach back to 1985

Integrated Dynamic Offset Compensation

Full internal & external Diagnostics

Bandwidth> 10kHz

sensor strain gage

metal

membrane

Hirschmann

connector

custom SO8 ASIC

engine seal

MIM

sensing

element

deep-drawn

membrane

MIM metal

support ring

Glow plug integration (CPS)

through BWBS/NGK


• CPOS Animation

–Sense Element + Membrane + Front Cap

–Pressure applied to Tip of sensor to illustrate sensor function

–Deformations grossly exaggerated for illustration

Membrane

Sense Element

Front Cap

Gauge Positions

Click icon to watch animation

Sensor Function and Specifications: CPOS


APTDiaphragm

Substrate

Gold Capacitor Plates

Media Pressure

Capacitive Sensing

Element

Signal Conditioning

Electronics


HTS


23Working range : -40°C up to 1200°C

DTC

300 °C

1200 °C

DARTS200-Low Cost

DARTS200 D

DARTS 200 A

DARTS 500 E

M14 M12

DARTS 500-B

M14 M12

TS200A

TS200 C, D, G

Product Name

1000 °C

900 °C

850 °C

Non-Pressure: High Temperature Sensors

Digital Thermo Couple- In House Made TC’s

- ASIC with SENT/PWM Output

- High Volume Manufacturing

- SOP CY14

- High Performance Diesel/

Gasoline e.g.Turbo

Open Pt HTS- Low Cost Packaging

- Low Cost Sensing Element

- Roadmap CY12-15

- Diesel Turbo Chargers

Closed Pt HTS- Improved Capability to 850 C

- Low Cost Package

- Low Cost Sensing Element

- CY14-15

- T4,T5, T6, T7, T8, T9

Mid Temperature Sensor-Integrated Connector

- CY12

- EGR Coolers > 250 C

500 °C

750 °C


Automotive world is changing

Autonomous driving

Car sharing

Electrical cars


LiDAR Solution: Affordable, reliable, uncompromised performance

There will be 152 million actively connected

cars on global roads by 2020. – According to IHS Automotive Forecasts

• Sensata and Quanergy have partnered to provide component level solid state lidar sensors

that enable autonomous driving with real-time 3-D mapping, object detection, tracking and

classification.

• Quanergy was recently awarded CES 2017 ‘Best of Innovation Award’ in the vehicle

intelligence category for its S3 solid state LiDAR sensor.


Computer Simulations Department

• One of the Largest

FEA teams in

Bulgaria

• All types of non-linear

simulation capabilities


Scholarship Programme Design Your Future

Aimed at:

• Technical university students in Sofia and Plovdiv

in 3rd year of study

• Major in engineering

What Sensata offers:

• 100% of the tuition fee in the last year

• Additional monthly funds

• Secured job in Sensata after graduation

• Experience in one of the leading companies in the

automotive industry globally


Internship programme

Details:

• 3-6 months duration

• Paid internship

• In Botevgrad, Plovdiv or Sofia

Current open positions in:

• Quality Department

• Customer service

• Finance

• Planning department

All ads can be found in

https://www.jobs.bg/company/17851

https://www.jobs.bg/company/17851


Sensata: an employer of choice

We offer to our employees:

• Trainings

• Referral programme

• Opportunities for internal transfers

• Social benefits

• Team buildings

• Internal fun committees


Where to find Sensata on-line

Web site: www.sensata.com

Facebook: www.facebook.com/sensata.bg/

Jobs.bg: www.jobs.bg/company/17851

LinkedIn: www.linekdin.com/company/sensata-technologies

http://www.sensata.com/

http://www.facebook.com/sensata.bg/

http://www.jobs.bg/company/17851

http://www.linekdin.com/company/sensate-technologies


THANK YOU!

Documents

Engineering in Sensata Technologies Bulgariaceec.fnts.bg/documents/...Engineering_in_Sensata.pdf · Engineering in Sensata Technologies Bulgaria. October 2016, ... One of the world’s