Electromechanical Drive TechnologyEngineering · Design · Manufacturing

• Widevariationof gearconstuction• Specialdriveunits• Singleandseriesproduction• Testbenchgears• Completegearlinkages• Systemapplications• Toothedwheel/Gearelements• Optimisingexistingconcepts andsolutions• Design,Calculation, Dimensioning• Development,Manufacturing

• Speedregulation• Convertertechniques• Electroniccamdisk• Servomotor,Servotechniques• Electricdrivedesign

• Componentsand Geardimensioning• FEMcalculation• Conversion,2Dto3D• 3Dapplications• Marketresearch• Innovationmanagement• Simulation• Documentation

ENGINEERING AND DESIGNCalculation and Manufacturing of Electromechanical Drives

In the field of MECHANICS, we are clearly focussed on the development, engineering and design of gears and drive units. Supplemented by CONTROL TECHNOLOGY, we design and manufacture complete electromechanical drive solutions for a variety of applications. As SERVICE, we offer a widely diversified support and consultation at the centre and in the scope of the engineering process.

ELEC

TROMECHANICAL DRIVES –COMPLETE SOLUTIONS

CONTROLTECHNOLOgy

MECHANICS

SERVICE

Performance and Innovation byEngagement and Enthusiasm

Under the name of ‘ZZ Antriebe’, the ZZ ENGINEERING is a group of experienced engineers, technicians and technical draftsmen, who are capable of a wide variety of development, engineering and design in the fields of dimensioning the toothing, producing gears for series production or special single gears. The knowledge of toothing dimensioning and gear mechanism technology in theory, calculation, application and production, allows us to offer on the market technically matured and economically suitable solutions for all gear problems.

OuR CORE COMPETENCE

Gear Engineering and designBased on all common toothed and gear mechanisms, we process solutionsfor all forms of customer requirements, from single-stage gears on to special gears and complete drive units.

CalculationDrivelines, machines, gears, toothed wheels or cams, are designed using suitable calculation programmes and systematically optimised to the functional profile required.

OuR TECHNICAL fOCuS

•Bevelgearbox•Indexingunits•Wormgear•Spurgear•Liftandswivelgear•Screwjackunits•Planetarygeartrain•Servo-gears•Toothedwheels•Cams

OuR STRENGTHWe offer our competence for the support and in solving drive tasks, with particular attention to small and medium-sized companies and as a decisive factor for the success in finding a solution, work closely together with the customer. The knowledge of economic processing and a direct access to the in-house production allows us, apart from the engineering, to also finish our products, assemble and test the final product within the existing possibilities.

THE MAIN EMPHASIS Of OuR TASkSWeregardthecoreofouractivitiesasauniversal responsibility fortheentireprocesschainofengineeringanddesign, from the methodical solving of problems on to the manufacturing of the products. The summary table shows some of the possibilitiesofwhichactivitiesandtaskprofilescanbeachieved,relatedtoaparticularproject.

OuR CALCuLATION AND SIMuLATION POSSIBILITIESWe work continuously with 3D-CAD systems with an integrated CAM process, that allows us to create models of the components oriented toward customer requirements, together with FEM-support and practice-oriented simulation. For non-uniform gear ratio mechanisms, cams and gears, calculations are made taking into account marginal conditions relevant to the process, according to the positional, speed and acceleration rules of movement.

OuR CuSTOMERS We concentrate on special solutions and regard even the smallest series as a challenge. Because of our competence and flexibility, we are the ideal partner for applications in plant designing and mechanical engineering, in the printing and packaging industries, in machine tool engineering, in the assembly and handlings area, for special applications and all complex systems in industrial automation.

HERE IS HOw wE CAN OffER SuPPORT Documents, Test

Ideas,concept,designandsolutionsCompletedevelopmentandengineeringprocessConvertingyourideatosolutionssuitableforproductionOptimisingconceptsandproducingtheprototypeDocumentationandfinishingthetestseriesIdeaselection,designandassemblyofaprototypeResponsibilityofthecompleteprocesschain

Engineering and Design Manu-facture,Building prototype Idee Concept Design Develop-

ment

LIfT AND SwIVEL GEARSuperimposed, high-precision swivel-linearmovement

SERVO BEVELGEAR BOxHypoid-toothed, minimum backlash

and noise-free

SINGLE PARTS Design, calculation and manufacturing

ROuND-RING INDExING TABLEFlat construction with large central opening

CALCuLATION

ENGINEERING

MANufACTuRING

GEAR CONSTRuCTION

SPINDLE SCREw jACkVariable height and rotating platform

GLOBOID INDExERDrive for clocked revolving head

MuLTI-fuNCTION GEARSpecial drive for a tube processing machine

ASSEMBLY AuTOMATCamcontrolledmovementin

packaging machinesMuLTI-SHAfT SPuR GEARUsed in sheet metalwork processing

know-how inGear Engineering

The core of our competence, from the idea to the finished gear

Our Partner:

flohr Industrietechnik GmbHIm unteren Tal 1D-79761Waldshut-TiengenTelefon07751/8731-0Telefax07751/8731-50info@flohr-industrietechnik.dewww.flohr-industrietechnik.de

ZZ-EngineeringElectromechanical Drive Technologyc/o ZZ-Antriebe GmbHAn der Tagweide 12 76139KarlsruheTelefon +(49) 7 21.62 05-0 Telefax +(49) 7 21.62 05-10engineering@zz-antriebe.de www.zz-antriebe.de

Engineering and Designof all common types of toothed components andgears

CalculationandDesignof movement processes,kinematic chains, sub- assemblies and drives

Serviceand extensive consultation with support in all engineering processes

ZZ Bevel Gear Unitsup to 7000 Nm nominal torque or500kWpower.ZZServoline® series for high-dynamic drives

ZZ Screw Jack Units with trapezoidal or ballgroove threaded spindlefor loads up to 1000 kN

ZZ Indexing Unitsas globoid, cylinder- or disk cam gear with oscillating or stepping function

ZZSpiralBevelGearWheels- palloid toothed - cyclo-palloid toothed -HPG-Stoothed

ZZCams as - globoid cams - axial cams - radial cams

ZZ Special Gear Unitsfor versatile use in a variety of applications