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ENGINEERED SOLUTIONS
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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FACTS & FIGURES
1.100 customers
+650 employees
Privately owned
Financially strong
50 years of
experience
Engine
Transportation
Ground
Support
Equipment
Engineered
Solutions
Airframe and
Engine
Tooling
Service
GSE Market leader
since2007 strategic
partner Rolls-
Royce
1.000 engine tools delivered per month
(average amount)
10 Service
stations
worldwide
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Global capability for standard or customized engineering solutions
Designers working on concepts to support customers including Airbus, BAE
Systems, Boeing, Comac, Dornier, Embraer, MHI, Rolls-Royce, Sukhoi
FACTS & FIGURES
Engineered Solutions at a glance
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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CAPABILITIES
Full life-cycle management of customer requirements
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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Sales Office
Moscow, Russia
Headquarters worldwide
Biberach, Germany
Service Center
Hamburg, Germany
Engineering Office
Hamburg, Germany
Service Center
Paola, Malta
Sales Office
Madrid, Spain
HYDRO Systems France SAS
Toulouse
Service Center
Dubai, UAE
Sales Office
Dubai, UAE
HYDRO Systems
Singapore LLP
Singapore
HYDRO Systems UK Ltd.
Castle Donington
Service Center
Narita Sui, Japan
HYDRO Systems China Ltd.
Beijing & Tianjin, China
HYDRO Systems USA Inc.
Seattle, WA
Service Center
Washington
Sales Office
Miami, FL
Sales Office
Los Angeles, CA
HYDRO Systems KG
GLOBAL NETWORK
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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Design & delivery of special equipment for all current civil aircraft assembly
lines of Airbus, Boeing, Embraer, Bombardier, Suchoi Superjet, COMAC, Irkut
and Mitsubishi
The three major aircraft manufacturer – Airbus, Boeing and Embraer - use
HYDRO special equipment for engine installation
HYDRO designed and delivered the landing gear installation equipment for all
existing Airbus final assembly lines
Turn-key projects up to the development and delivery of complete assembly
line stations, e.g. A400M Station 25 and 35
KEY ACHIEVEMENTS
30 years of special equipment experience
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KEY ACHIEVEMENTS
30 years of special equipment experience
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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Management of the complete concept lifecycle
Experienced sales and service engineers focus on creating customer
orientated solutions for aviation customers
Over 100 product design engineers globally, with the ability to bring
new ‘thinking and innovation’ from other commodity areas
Well positioned engineering centers to support all major aviation
locations nearby
Both strong internal manufacturing capabilities and global supply
chain, to enable a ‘best cost’ approach
BENEFITS
Working with HYDRO:
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Strong expertise in Aviation customer requirements
Strong Global pedigree in bespoke engineering solutions with a sharp
focus on reliability and reducing manufacturing cost including low
cost suppliers
World-wide leading tooling and GSE provider (design, manufacturing,
supply chain, maintenance)
Willing partner to push the boundaries in all aspects – from small
tooling to complex equipment
BENEFITS
We offer our customers:
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1. Requirements Capture
Identification of process flows and
requirements, with unique understanding of
customer needs.
3. Design
Carried out to specification, through a gated
process ensuring customer satisfaction and
alignment.
2. Specification
Specification of required process and
equipment, considering tasks and environment
as well as improvements and savings.
BENEFITS
Special equipment development process
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4. Manufacture
In-house manufacturing capabilities
specialized for prototype and first time right
special equipment.
6. Logistics & After Sales
Short transportation times available,
managed by logistical experts.
Rapid technical and after sales support,
provided locally.
5. Inspection & testing
Quality inspection including calibration and
certification ensuring 100% product quality.
BENEFITS
Special equipment development process
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CONTENT
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Facts & Figures
Capabilities
Global Network
Key Achievements
Benefits
Example Projects
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EXAMPLE PROJECTS
Jigs & Mover, Stade, Germany – 1st Airbus “Rate 63” Project
Project details:
Re-development and re-work of existing, not
proper working flow-line system
Improvement of the system to follow special
Airbus-FEMI requirements
Increase in the number of available systems
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EXAMPLE PROJECTS
Process flow optimization: Engine Dressing and Positioning A400M
Project details:
Process flow from the engine
dressing station via inner company
transportation up to final installation
of the engine.
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Multifunctional equipment: Hexapod Trolley for FAL A400M
EXAMPLE PROJECTS
Project details:
Special designed equipment for
installation of the landing gear;
forward, rear and main
Sponsons as well as the RAT.
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EXAMPLE PROJECTS
Aircraft component manipulation: Landing gear installation
Project details:
different technical solutions
different stages of automation
tailor-made to different customer
requirements
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EXAMPLE PROJECTS
Aircraft component manipulation: Installation devices FAL Boeing B787
Project details:
Installation of Nitrogen Generating
System (NGS) and Environmental
Control System (ECS) with
electrically driven scissor-lift and
spindle systems for the other
movements (longitudinal, lateral,
roll, pitch and yaw).
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EXAMPLE PROJECTS
A350 fuselage lifting and moving trolley
Fuselage
Transportation and
lifting dolly – SG
229
Transportation of
A350-fuselage
between FAL
stations
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EXAMPLE PROJECTS
Turn-Key-projects: FAL CASA CN235 / CN295
For final assembly platforms in
Seville/Spain and one final
assembly platform in Indonesia
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EXAMPLE PROJECTS
Turn-Key-projects: FAL Airbus A400M (Station 35)
Project details:
Several movable platform
elements to allow easy docking
and ergonomic accesses
THANK YOU FOR YOUR ATTENTION!
DISCLAIMER
This document and all information contained herein is the sole property of HYDRO
Systems KG. No intellectual property rights are granted by the delivery of this
document or the disclosure of its content. This document shall not be reproduced or
disclosed to a third party without the express written consent of HYDRO Systems KG.
This document and its content shall not be used for any purpose other than for
which it is supplied.
The statements made herein do not constitute an offer. They are based on the
mentioned assumptions and are expressed in good faith. Where the supporting
grounds for these statement are not shown, HYDRO Systems KG will be pleased to
explain the basis there of.
© 2017 – HYDRO Systems KG
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