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Engineered Gasketing Products

Engineered Gasketing Productsstyle 5500: :dwhu dolskdwlf k\gurfduerqv rlov jdvrolqh vdwxudwhg vwhdp lqhuw jdvhv prvw uhiuljhudqwv style 5507: :dwhu vdwxudwhg vwhdp plog fkhplfdov dqg

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  • Engineered Gasketing Products

  • C-1

    Gasketing Products

    Engineering Data

    ®

  • C-2

    Notes:

  • C-3

    706 5500 5507ColorBinderTemperature

    Pressure,

    P x T, max

    Sealability ASTM Fuel ANitrogen

    Creep RelaxationCompressibility Range

    RecoveryFluid Resistance

    ASTM #1 Oil

    ASTM IRM #903 Oil

    ASTM Fuel A at

    ASTM Fuel B

    Tensile Strength

    Density

    Gas Permeability

    Notes:

    * Values do not constitute specification limits

  • C-4

    WARNING:

    Perc

    ent

    Rel

    axat

    ion

    Heat and oxidation resistance

    Long-lasting seal

    Versatile

    Style 706:

    Style 5500:

    Style 5507:

    Tighter seal

    Temperature resistant

    Style 706 SBR NBR with Compressed Asbestos

  • C-5

    9900 9800 9850ColorCompositionTemperature

    Pressure

    P x T, max

    SealabilityASTM Fuel ANitrogen

    Creep RelaxationCompressibility Range

    RecoveryFluid Resistance

    ASTM #1 Oil

    ASTM IRM #903 Oil

    ASTM Fuel A at

    ASTM Fuel B

    Tensile Strength

    Density

    Gas Permeability

    Notes:

    * Values do not constitute specification limits

  • C-6

    WARNING:

    Tough and reliable

    Tighter seal

    Easy to install

    Note:

    9900:

    9800:9850:

    Heat and pressure resistant

    Tighter seal

    Convenient

    Questions? Call Gasket Applications Engineering

    at 1-800-448-6688.

    ®

  • C-7

    ®

    Notes:

    * Values do not constitute specification limits

    3000 3200 / 3400 3300 3700 2900 / 2950

    Color

    Binder

    Temperature

    Pressure, max

    P x T, max

    Sealability ASTM Fuel ANitrogen

    Gas Permeability

    Creep Relaxation

    Compressibility Range

    Recovery

    Tensile Strength

    Fluid ResistanceASTM #1 Oil

    ASTM IRM #903 Oil

    ASTM Fuel A at

    ASTM Fuel B

    Density

  • C-8

    ®

    Excellent sealability

    Versatile

    Cost savings

    WARNING:

    3000:

    3200, 3400: 3300:

    3700:

    2900, 2950:

    Ideal for utility services

    Notes:

  • C-9

    Notes:

    * Values do not constitute specification limits

    3760Color

    Binder

    Temperature

    Pressure, max

    P x T, max

    Sealability ASTM Fuel ANitrogen

    Gas Permeability

    Creep RelaxationCompressibility Range

    RecoveryTensile Strength

    Fluid ResistanceASTM #1 Oil

    ASTM IRM #903 Oil

    Dist. H2O

    Density

    Ultra-tight seal in water and oil applications

    Versatile

  • C-10

    WARNING:

    660 681Material

    Temperature, max.Pressure, maxP x T, maxWidths availableThicknesses available

    Fluid ResistanceASTM IRM #903 Oil

    ASTM Fuel B

    Distilled Water

    Compressibility RecoveryTensile Strength, min.

    Meets Specifications

    * Values do not constitute specification limits

  • C-11

    Chemical resistance

    Easy to install

    Notes:

    Sealability Gas Permeability TemperaturePressure

    ®

    Tighter seal

    Reduced creep relaxation

    Chemical resistance

    Cost savings

    Largest sheet sizes*

    Branding and color coding

    GYLON® 3500:

    GYLON® 3504:

    GYLON® 3510:

    ®

    Effective seal

    Versatile

  • C-12

    WARNING:

    ®

    Notes:

    GYLON® Styles 3500 3504 3510 3522 3540 3545Color

    Composition

    Temperature

    Pressure,

    P x T, max

    Sealability ASTM Fuel A

    Gas Permeability

    Creep Relaxation

    Compressibility

    Recovery

    Tensile Strength

    FlammabilityBacterial Growth

    * Values do not constitute specification limits

  • C-13

    Before

    After

    Style 3510 Style 3504 Style 3500 Conventional Off-White Blue Fawn PTFE

    Questions? Call Gasket Applications Engineering at

    1-800-448-6688.

    ®

    HP 3560 HP 3561 3565 3594

  • C-14

    Lea

    k R

    ate

    (cc/

    min

    .)

    Bo

    lt L

    oad

    Ret

    ain

    ed –

    psi

    (b

    ar)

    ®

    Tighter seal

    Excellent chemical compatibility

    Easy to cut and install

    GYLON® 3540:

    GYLON® 3545:

    GYLON® 3540

    GYLON® 3545

    Expanded PTFE

    Skived PTFE

    Hours at 500°F (260°C)

    ®

  • C-15

    ®

    ®

    Tighter seal

    Easy to install

    Minimizes inventory

    WARNING:

    ®

    Tight seal

    Chemical resistanceHP 3560:

    HP 3561:

    Style 3565:ENVELON®

  • C-16

    ®

    Tighter seal

    ®

    Chemical resistance

    High purity

    ®

    Economical

    Questions? Call Gasket Applications Engineering at 1-800-448-6688.

    STRESS SAVER® Style 370 Style 6800 XP Construction

    Color Temperature

    Pressure, max

    P x T, max

    Style 370:

    Style 6800:

    Style XP:

    ®

    Tighter seal

    Chemical resistance

    Outperforms PTFE envelope gaskets

  • C-17

    ®

    Excellent resistance

    Reliable seal

    Also available: Style 3120:Style 3122:

    Versatility

    ®

    Easy to install

    High-Performance Reinforced graphite gasket material with improved sealability characteristics

    WARNING:

  • C-18

    HOCHDRUCK® 3124 / 3126 3123/3125 3125 SS 3125 TC 3128

    Description

    Temperature

    Pressure, max.

    P x T, max

    Sealability ASTM Fuel ANitrogen

    Gas Permeability

    Creep Relaxation

    Compressibility

    Recovery

    Tensile Strength

    Notes:

    * Values do not constitute specification limits

    ®

    Easy to Cut Easy to Install

    Dovetail Installation Instructions

    Easy to Seal

  • C-19

    Premium Grade

    Material

    Style 8314 7986 7797 9064 9122 22 9518 9520 9780

    Color

    Hardness

    Tensile strength, min.

    Elongation, min.,

    Compression set, ASTM Method B

    Volume chg afterimmersion in ASTM #1 Oil

    Volume chg afterimmersion in ASTM #3 Oil

    Thickness available,

    Finish available

    Meets specifications

    Temperature range,

    Pressure, max.,

    Preferred Oper Press.

    P x T max.,

    Note:

  • C-20

    Wide range of natural and synthetic rubbers

    Premium-Grade and Reinforced Rubber and Diaphragm Gasketing

    Nominal Thickness Fractions Decimals Tolerance

    WARNING:

    Style ASTM Line Callout

    ®

    Questions? Call Gasket Applications Engineering at 1-800-448-6688.

  • C-21

    WARNING:

    Style No. 19 9200 7992 8798

    Material

    Rubber hardness

    Burst test across 2" (50 mm) dia. opening,

    Number of plies

    Thickness available

    Width availableFinish available

    Temperature, max.Internal pressure, max.

    Preferred Oper. Press.

    Elastic yet strong Improved sealability

    Style ASTM Line Callout*

    Reinforced Rubber Diaphragm

  • C-22

    Questions? Call Gasket Applications Engineering at 1-800-448-6688

    WARNING:

  • C-23

    Temperature

    Application

    Media

    Pressure

    Pressure (psi or bar) x Temperature (°F or °C)

    Important

    ®

  • Chemical Resistance of Garlock Compressed Sheet and GYLONA general guide for selection of gasketing material

    Key: A = Suitable B = Depends on operating conditions

    C = Unsuitable – = No data or insufficient evidence Footnotes explained on page C-38.

    WARNING:

    C-24

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    C-25

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • Chemical Resistance of Garlock Compressed Sheet and GYLON

    WARNING:

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    C-26

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    C-27

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • Chemical Resistance of Garlock Compressed Sheet and GYLON

    WARNING:

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    C-28

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    C-29

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • Chemical Resistance of Garlock Compressed Sheet and GYLON

    WARNING:

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    C-30

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    C-31

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • Chemical Resistance of Garlock Compressed Sheet and GYLON

    WARNING:

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    C-32

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    C-33

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

  • Chemical Resistance of Garlock Compressed Sheet and GYLON

    WARNING:

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    C-34

  • WARNING:

    Chemical Resistance of Garlock Compressed Sheet and GYLON

    NOTES:

    Call Gasket Applications Engineering at 1-800-448-6688 for specific recommendations.

    C-35

    Garlock Style Number

    GYLON® Medium 3504 3535 5500 2900 2920 3565 3540 9850 2950 3200 2930 5507 3500 3594 3510 3560 3561 3545 3530 9900 9800 706 3000 3400 3300 3700

    KEY:

  • C-36

    60" x 60" 60" x 120" 60" x 180" 150" x 150"1/64" 1/32" 3/64" 1/16" 3/32" 1/8" 1/64" 1/32" 3/64" 1/16" 3/32" 1/8" 1/64" 1/32" 3/64" 1/16" 3/32" 1/8" 1/32" 1/16" 1/8"

    Compressed Gasketing

    Flexible Graphite Gasketing24" x 24" 40" x 40" 59.4" x 60"

    1/32" 1/16" 1/8" 1/32" 1/16" 1/8" 1/32" 1/16" 1/8"

    Standard Commercial Tolerances of Compressed Fiber and GYLON Gasketing Nominal Thickness Variation Tolerance

    GYLON Gasketing 30" x 30" 60" x 60" 70" x 70" 60" x 90" 40" x 40"

    1/32" 1/16" 1/8" 3/16" 1/4" 1/16" 1/8" 1/4" 1/16" 1/8" 1/16" 1/8"

    Nominal Thickness Variation Tolerance

    Questions? Call Gasket Applications Engineering

    at 1-800-448-6688

    WARNING:

  • C-37

    706

    3000

    3123 / 3125

    3124

    3125SS

    3125TC

    3128

    3200 / 3400

    3300

    3500

    3504

    3510

    3530

    35353540

    3545

    HP 3560

    HP 3561

    3565

    3594

    3700

    5500

    5507

    9800

    9850

    9900

    STRESS SAVER® 370 STRESS SAVER® XP

    Style Thickness M Y (psi) Style Thickness M Y (psi)

    Style Thickness Gb a Gs S100 S1000 S3000 S5000 S10000 Tpmin Tpmax

    "M" - Maintenance Factor

    "Y" - Minimum Design Seating Stress

  • C-38

    A9: Leakage in E99: % Increase M9: TensileStyle1 ASTM Line Callout Fuel A (Isooctane)2 Nitrogen3 in ASTM Fuel B Strength3000

    3200/34004

    3300

    37004

    3750

    37604,5

    5500

    5507

    9800

    9850

    9900

    706

    GYLON® A9: Leakage inStyle6 ASTM Line Callout Fuel A (Isooctane)7

    3500

    3504

    3510

    35405

    35455

    HP 35608

    HP 35618

    3565

    3594

    Style1 ASTM Line Callout660681

  • C-39

    Roughness

    Lay:

    Waviness:

    Questions? Call Gasket Applications Engineering at 1-800-448-6688

    ®

  • C-40

    Note:

    Operating Minimum Assembly Stress Recommended Pressure psi (N/mm ) in psig 1/32" (0.8 mm) 1/16" (1.6 mm) 1/8" (3.2 mm) (bar) Thick Thick Thick

    WARNING:

  • C-41

    Nom. Size of Internal Minimum Preferred Pipe Size No. of Bolts Pressure Torque Torque (Inches) Bolts (Inches) (psig) (ft.-lbs.) (ft.-lbs.)

    Nom. Size of Internal Minimum Preferred Pipe Size No. of Bolts Pressure Torque Torque (Inches) Bolts (Inches) (psig) (ft.-lbs.) (ft.-lbs.)

    Bolt Torque Tables for ASME B 16.5 Raised Face Flanges with A193 Gr B7 Bolts

    Nom. Size of Internal Minimum Preferred Pipe Size No. of Bolts Pressure Torque Torque (Inches) Bolts (Inches) (psig) (ft.-lbs.) (ft.-lbs.)

    Nom. Size of Internal Minimum Preferred Pipe Size No. of Bolts Pressure Torque Torque (Inches) Bolts (Inches) (psig) (ft.-lbs.) (ft.-lbs.)

    Note:

    Compressed Sheet and GYLON® Gaskets150# Flanges

    Compressed Sheet and GYLON® gaskets300# Flanges

    GRAPH-LOCK® Gaskets300# Flanges

    GRAPH-LOCK® Gaskets150# Flanges

  • C-42

    Load on Machine Bolts and Cold Rolled Steel Stud Bolts Under Torque Stress Nominal Number Diameter Area 7,500 psi 15,000 psi 30,000 psi Diameter of Threads of Root at Root Clamping Clamping Clamping of Bolt Per Inch of Thread of Thread Torque Force Torque Force Torque Force (inches) (inches) (sq. in.) (ft. lbs.) (lbs./bolt) (ft. lbs.) (lbs./bolt) (ft. lbs.) (lbs./bolt)

    Load on Alloy Steel Stud Bolts Under Torque Stress Nominal Number Diameter Area 30,000 psi 45,000 psi 60,000 psi Diameter of Threads of Root at Root Clamping Clamping Clamping of Bolt Per Inch of Thread of Thread Torque Force Torque Force Torque Force (inches) (inches) (sq. in.) (ft. lbs.) (lbs./bolt) (ft. lbs.) (lbs./bolt) (ft. lbs.) (lbs./bolt)

    Bolt Stress to Bolt Torque Conversion Tables

  • C-43

    Bolt Stress Minimum Recommended Nom. 30,000 psi 60,000 psi 75,000 psi Assembly Stress Pipe Number Size Bolt Gasket Bolt Gasket Bolt Gasket 1/32" 1/16" 1/8" Size of of Bolts Torque Stress Torque Stress Torque Stress Thick Thick Thick (inches) Bolts (inches) (ft. lbs.) (psi) (ft. lbs.) (psi) (ft. lbs.) (psi) (psi) (psi) (psi)

    Available Gasket Stress vs. Bolt Stress 150# Flat Face Flanges

    Notes: WARNING:

  • C-44

    Available Gasket Stress vs. Bolt Stress 300# Flat Face Flanges

    Bolt Stress Minimum Recommended Nom. 30,000 psi 60,000 psi 75,000 psi Assembly Stress Pipe Number Size Bolt Gasket Bolt Gasket Bolt Gasket 1/32" 1/16" 1/8" Size of of Bolts Torque Stress Torque Stress Torque Stress Thick Thick Thick (inches) Bolts (inches) (ft. lbs.) (psi) (ft. lbs.) (psi) (ft. lbs.) (psi) (psi) (psi) (psi)

    Notes: WARNING:

  • C-45

    Problem Result Suggested Solutions

  • C-46

    3A

    American Bureau of Shipping

    Anti-Stick

    Aviation Gasoline

    Bubble Tests

    Chlorine Service

    Compression

    Compressive StressUndercompression:

    Overcompression:

    Uneven Compression:

    Crush Strength

    Cryogenic Service

    Dielectric Breakdown Voltage

  • C-47

    Emissions

    FDA Style 3500 Style 3510

    Style 3504 Style 3565 Style 3594

    Style 3522

    Style 3540 Style 3545

    Style 3535

    Fire Tests

    Flanges

    Flat faced non-metallic flanges

    Glass-lined flanges

    Stainless steel (SS) flanges

    Flange Finish

    Fuel Additives

  • C-48

    Full Face Gaskets

    Gasket Constants

    For gasket constant values, see page C-40.

    Gasket Grooves

    Gasohol

    Installation

    Insulation Kits

    Jet Fuels

    Leachable Levels (chemical)

    "M" and "Y" Values for Flange Design

    Note:

    Military Specifications

    Modulus of Elasticity

  • C-49

    Monomers

    NSP 61 for Drinking Water

    Oxidizers

    Oxygen Service

    pH

    Note:

    Pressure Spikes

    Radiation Resistance

    Refrigerants

    Reuse of Gaskets

    Shelf Life

    Spacers in Flanges

    Questions? Call Gasket Applications Engineering at 1-800-448-6688

  • C-50

    Steam

    Thermal Conductivity

    Thickness, Gasket

    Torques, Bolt

    Traced Lines (Heat Traced)

    USDA

    USP (United States Pharmacopeia)

  • C-51

    Blowout of Gasket Products(No ASTM Designation)

    Compressibility and Recovery of Gasket MaterialASTM Designation: F36

    Creep Relaxation of Gasket MaterialASTM Designation: F38 Method B

    Fluid Resistance of Gasket MaterialsASTM Designation: F146

  • C-52

    Gas PermeabilityDIN* Designation: 3535

    Helium Mass Spectrometer Test

    Other ASTM Tests

    Sealability of Gasket MaterialsASTM Designation: F37

    Questions? Call Gasket Applications Engineering at 1-800-448-6688

  • C-53

    Standard Classification for Non-metallic Gasket MaterialsASTM Designation: F104

    Tension of Non-metallic Gasket MaterialsASTM Designation: F152

    Thermal Analysis System

    DSC

    TGA

    TMA

    Torque RetentionDIN 52913

  • C-54

    Fourier Transform Infrared Spectrometer (FTIR)

    Imaging System

    Stereo microscope or Dissecting microscope:

    Programmable, Multi-Functional Test Stand (A.S.T.—Advanced Seal Tester)

    Programmable Parameters:

    Capabilities:

    Questions? Call Gasket Applications Engineering at 1-800-448-6688