ENG0039SP

Electrical Installation Specifications

(Schedule F)

January 2010

Rev. 5.0

Upstream A This document is proprietary and confidentiareserved. This document, in whole or in part,transmitted in any form or by any means (eledistributed or disclosed to third parties withouLouisiana, United States of America. Neither

mericas – Deepwater

l and the copyright and all other rights in this document are may not be reproduced, stored in any retrieval system or ctronic, mechanical, reprographic, recording or otherwise) t the prior written consent of UA – Deepwater, New Orleans, the whole nor any part of this document may be reproduced.

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TABLE OF CONTENTS

1 INTRODUCTION........................................................................................................ 4 1.1 SCOPE ....................................................................................................................... 4 1.2 TARGET AUDIENCE ................................................................................................. 4 1.3 DEFINITIONS............................................................................................................. 4 1.4 CROSS-REFERENCES............................................................................................. 5 1.5 GLOSSARY................................................................................................................ 5 2 INSTALLATION PRINCIPLES .................................................................................. 6 2.1 GENERAL .................................................................................................................. 6 2.2 CODE AND STANDARD COMPLIANCE................................................................... 6 2.3 MATERIAL AND EQUIPMENT LISTING ................................................................... 6 2.4 EQUIPMENT MAINTENANCE DURING STORAGE AND CONSTRUCTION.......... 7 3 CABLING ................................................................................................................... 8 3.1 CABLE TYPES........................................................................................................... 8 3.2 CONDUCTOR TYPES ............................................................................................. 10 3.3 CABLE GLANDING.................................................................................................. 12 3.4 CABLE INSTALLATION METHODS........................................................................ 12 3.5 CABLE NUMBERING CONVENTIONS ................................................................... 14 4 WIRING .................................................................................................................... 18 4.1 INDIVIDUAL CONDUCTORS IN RACEWAYS ........................................................ 18 4.2 PANEL WIRING ....................................................................................................... 18 4.3 PACKAGED EQUIPMENT WIRING......................................................................... 18 4.4 BUILDING WIRE ...................................................................................................... 19 4.5 CONDUCTOR TERMINATION ................................................................................ 19 5 CABLE AND TUBING TRAY................................................................................... 21 5.1 DEFINITION ............................................................................................................. 21 5.2 PHILOSOPHY .......................................................................................................... 21 5.3 MATERIALS ............................................................................................................. 21 5.4 INSTALLATION........................................................................................................ 22 6 CONDUIT SYSTEMS............................................................................................... 25 6.1 GENERAL ................................................................................................................ 25 6.2 INSTALLATION........................................................................................................ 25 7 CABLE AND CONDUIT PENETRATIONS.............................................................. 28 7.1 APPROVED METHODS........................................................................................... 28 7.2 FIREWALLS ............................................................................................................. 28 7.3 SINGLE CONDUCTOR POWER CABLES.............................................................. 28 7.4 DECK PLATE OR GRATING PENETRATIONS ...................................................... 28 8 CONDUIT BODIES AND ENCLOSURES ............................................................... 29 8.1 GENERAL ................................................................................................................ 29 8.2 CONDUIT BODIES................................................................................................... 29 8.3 ENCLOSURES......................................................................................................... 29 8.4 INSTALLATION........................................................................................................ 29 8.5 IDENTIFICATION..................................................................................................... 30 9 LIGHTING SYSTEMS .............................................................................................. 31 9.1 AC LIGHTING SYSTEM COMPONENTS................................................................ 31 9.2 DC LIGHTING SYSTEM COMPONENTS................................................................ 31 9.3 INSTALLATION........................................................................................................ 31 9.4 RECEPTACLES ....................................................................................................... 31 10 AIDS TO NAVIGATION ........................................................................................... 32 10.1 GENERAL ................................................................................................................ 32

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10.2 FOG HORNS............................................................................................................ 32 10.3 NAV-AID LANTERNS............................................................................................... 32 11 EQUIPMENT INSTALLATION................................................................................. 33 11.1 GENERAL ................................................................................................................ 33 11.2 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC) ................................. 33 11.3 TRANSFORMERS ................................................................................................... 33 11.4 MOTORS.................................................................................................................. 33 11.5 GENERATORS ........................................................................................................ 34 11.6 HEATING, VENTING, AND AIR-CONDITIONING (HVAC) EQUIPMENT............... 34 11.7 LIGHTING PANELS ................................................................................................. 35 11.8 BATTERY SYSTEMS............................................................................................... 35 12 GROUNDING AND BONDING ................................................................................ 36 12.1 GENERAL ................................................................................................................ 36 12.2 METHOD .................................................................................................................. 36 13 LABELING AND NAMEPLATES ............................................................................ 38 13.1 GENERAL ................................................................................................................ 38 13.2 MATERIAL................................................................................................................ 38 13.3 EQUIPMENT TAGS ................................................................................................. 38 13.4 INDOOR TAGS ........................................................................................................ 38 14 QUALITY ASSURANCE / QUALITY CONTROL (QA/QC)..................................... 39 14.1 GENERAL ................................................................................................................ 39 14.2 INSTRUMENTATION CABLES................................................................................ 39 14.3 LOW VOLTAGE (UP TO 600 V) POWER AND CONTROL CABLES ..................... 39 14.4 MEDIUM VOLTAGE (601 VAC TO 34K VAC) CABLES.......................................... 39 14.5 EQUIPMENT ............................................................................................................ 40 14.6 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC) ................................. 40 14.7 TRANSFORMERS ................................................................................................... 41 14.8 MOTORS.................................................................................................................. 42 14.9 GENERATORS ........................................................................................................ 43 15 GLOSSARY ............................................................................................................. 44 16 REFERENCE TABLES............................................................................................ 45 APPENDIX A ELECTRICAL BILL OF MATERIALS LISTING............................................... 47 APPENDIX B STANDARD ELECTRICAL DETAILS.............................................................. 47 APPENDIX C APPROVED LIST OF MANUFACTURERS..................................................... 47 APPENDIX D ELECTRICAL CHECK SHEET INDEX ............................................................ 47 APPENDIX E TORQUE VALUE OF BOLTS .......................................................................... 47

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1 INTRODUCTION

1.1 SCOPE

This Upstream Americas – Deepwater (hereafter referred to as Shell) Specification provides requirements for installation of electrical systems, including power, lighting, control, instrumentation, and communication systems. This document is not to be used to select a wiring method or design an electrical system. A separate design specification (ENG0113SP Electrical Engineering Design) has been prepared and shall be used for these purposes. This document is intended to govern installation of most commonly encountered electrical systems. Electrical system components covered by this document include: control equipment, distribution equipment, distribution materials, motor control centers, cable systems, conduit systems, lighting systems, electrical grounding, and miscellaneous electrical safety or control systems.

This document includes the following five appendices:

• (Appendix A) contains a listing of Shell-approved bill of materials.

• (Appendix B) includes Shell’s standard electrical installation and fabrication details. These details are intended to supplement the information provided in the body of this document.

• (Appendix C) provides a list of approved manufacturers, organized by component type.

• (Appendix D) is an index providing links to various electrical check sheets.

• (Appendix E) provides torque values for bolts.

This document may also be used with a Project-Specific Addendum that modifies the requirements herein for any given installation. Any conflicts between this document and the project-specific drawings or specifications shall be brought to the immediate attention of the designated Shell responsible person for resolution.

1.2 TARGET AUDIENCE

The target audience for this Specification includes the following:

• All personnel who install, maintain, or operate any electrical equipment on an offshore production facility, floating or fixed, with or without drilling/work-over activities.

• Any production facility’s onsite leadership is responsible for managing and supervising the installation or use of electrical equipment on that facility.

• All Shell and contract employees who are responsible for designing, installing, or supervising work activities involving the operation, maintenance, selection, and installation of electrical equipment on any production facility.

• Any Contractor providing any services for Shell new or existing facilities that involve the installation of electrical equipment.

1.3 DEFINITIONS

1.3.1 General Definitions

Shall indicates a mandatory requirement. Any deviation requires a Shell variance. Deviations from requirements of codes, standards, and recommended practices incorporated by reference in applicable CFRs require regulatory approval.

Should indicates a recommendation. A Shell variance is not required to deviate.

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1.4 CROSS-REFERENCES

Where cross-references to other parts of this Specification are made, the referenced section number is shown in parentheses. Other documents referenced by this Specification are listed in (16).

1.5 GLOSSARY

Refer to (15) for a glossary.

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2 INSTALLATION PRINCIPLES

2.1 GENERAL

All equipment specified and provided shall, as a minimum, be fit for purpose, which requires it to meet operational requirements with regard to location, environment, reliability, maintenance interval, safety, and operability at minimum cost throughout the life of the field.

All work practices shall be in compliance with HSE0038-PR01 Electrical Safe Work Practices.

Use of all portable electrical and electronic devices and tools shall be governed by OPS0175 Portable Electronic Devices.

2.2 CODE AND STANDARD COMPLIANCE

Electrical and instrumentation installations shall comply with the National Electrical Code (NEC), requirements of the Authority Having Jurisdiction (AHJ), and the applicable provisions of the latest published version of referenced codes and standards listed in the References section. In general, the requirements of the authorities having jurisdiction are as follows:

• OSHA Jurisdiction (Primarily US State Waters) All facilities in US state waters shall comply with the NEC And Occupational Safety and Health Administration (OSHA) standards.

• MMS Jurisdiction (Primarily Fixed Facilities in US Federal Waters) All fixed facilities in US federal waters shall comply with the United States Code of Federal Regulations (CFR) Title 30 Part 250. The MMS also references API RP 14F/14FZ and API RP 500/505.

• USCG Jurisdiction (Primarily Floating Facilities in US Federal Waters) All floating facilities in US federal waters and any other facilities under the jurisdiction of the USCG shall comply with the API RP 14F/FZ and USCG regulations.

2.2.1 Area Classification

General

Electrical equipment shall be suitable and labeled (where applicable) for the area in which it is installed, unless required by the (AHJ). All requirements for types of equipment installed in specific locations as required in OPS0177A Operation Requirements for Electrical Systems Offshore shall be followed.

API RP 500 Area Classification Methods

Vendors supplying equipment or materials for use in Division 1 or Division 2 areas shall furnish Nationally Recognized Testing Laboratory (NRTL) documentation stating that the equipment is suitable for the intended application. Electrical equipment that does not have arcing or high temperature devices does not require NRTL documentation for use in Division 2 areas.

API RP 505 Area Classification Methods

Equipment installed in classified areas (Zones) shall be marked in accordance with NEC part 505.9 and shall be labeled with the AEx mark.

2.3 MATERIAL AND EQUIPMENT LISTING

Custom equipment shall be fabricated and inspected in accordance with NEMA, ANSI, and IEEE Standards. Manufactured material and equipment shall be approved by an NRTL. Prior to installation of any material or equipment, the Contractor shall verify that it has been NRTL-tested and approved. If listed material or equipment is unavailable for a particular application, the designated Shell responsible person for the installation shall approve the substitute material or equipment. This approval shall be in writing, prior to installation, on an individual case basis.

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Equipment, fittings, and materials shall be installed in accordance with the manufacturer’s requirements and recommendations, and with all provisions of the NRTL listing agency.

2.4 EQUIPMENT MAINTENANCE DURING STORAGE AND CONSTRUCTION

Equipment shall be protected against damage caused by weather, corrosion, water, dirt, heat, physical abuse, or other detrimental conditions that may occur during storage or construction. For example, cables that are not sunlight-resistant shall be appropriately stored. At a minimum, the manufacturer’s storage recommendations shall be adhered to.

Space heaters furnished with equipment such as generators, motors, and control panels shall be energized during the storage and construction phases of a project. The Contractor shall provide covers and protection against dirt, moisture, and other foreign items. Once equipment is energized, Shell’s Lockout and Tagout Procedures (HSE0008 Safe Work Planning and Authorization System [SWPA]) shall be followed. Any exceptions to this requirement shall be approved in writing by the designated Shell responsible person. Yellow warning signs with black lettering indicating that space heater voltage is present shall be provided on the space heater terminal box cover as follows:

CAUTION [Operating Voltage] AT SPACE HEATER

REMOVE POWER AT SOURCE BEFORE ENTERING ELECTRICAL SHOCK COULD RESULT

NOTE: Substitute nominal voltage (typically 120 VAC) for [Operating Voltage] on tag.

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3 CABLING

3.1 CABLE TYPES

This section contains the minimum requirements for power, control, and instrumentation cable installation. The first part of this section covers the general requirements for approved cables. Cable conductor requirements, terminations, and installation methods are discussed in subsequent parts of this section. Any deviation from the following shall be approved by the designated Shell responsible person.

All medium voltage power cables shall be shielded. When used outdoors, medium voltage cables shall be armored. Single conductor shipboard cables may be used indoors and in cases where the cables would be protected throughout the entire length. Any exception shall receive prior written approval from the designated Shell responsible person.

When installations require flexibility, marine shipboard cable is the preferred cabling type. All cables shall be jacketed marine armored for this application. Any exception shall receive prior written approval from the designated Shell responsible person.

3.1.1 Multi-conductor Metal Clad Cable (Type MC-HL)

a) General

Type MC-Hazardous Locations (HL) cables shall be manufactured by Shell-approved manufacturers, and shall be NRTL-listed and -labeled. In addition, all medium voltage cables shall be listed and labeled UL Type MV-90 or equal. Type MC-HL cable is the required cabling method for medium voltage and low voltage circuits, unless specifically allowed below or approved in writing by the Shell responsible person. The designated Shell responsible person shall approve any deviation to the above. Type MC cable without the HL approval shall not be used without written permission from the Shell responsible person.

b) Armor

The cable armor shall be extruded or continuously seal welded aluminum to form a barrier impervious to moisture or gas intrusion. Interlocked armor designs are not acceptable.

c) Outer Jacket

All Type MC-HL cables shall be supplied with an outer jacket of flame-retardant and weather- and sunlight-resistant polyvinyl chloride (PVC) except where low smoke or low halogen cables are required. Outer jacket colors shall be as follows:

Table 1 Outer jacket Colors

Element Color Low voltage power, control, instrument, and communications cables

Manufacturer’s standard color

Medium voltage power cable Yellow (5 KV) or Red (15 KV) Intrinsically-safe circuits Blue

d) Cable Fillers

Individual conductors shall be cabled with suitable non-hygroscopic cable fillers into a circular core.

3.1.2 Multi-Conductor Non-Armored Tray Cable (Type TC)

a) General

Type TC cables shall be NRTL-listed and -labeled. Type TC cable is not the preferred cabling method, but it may be used with the written approval of the designated Shell responsible person for low voltage circuits, provided it can be installed in cable trays and is not installed in a Class I

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Division 1 or Zone 1 area. Type TC cable shall meet the crush and impact requirements of Type MC-HL cable and may be used for the circuit extension from the cable tray to the equipment served (reference [3.4.4]).

b) Outer Jacket

All Type TC cables shall be supplied with an outer jacket of flame-retardant and weather- and sunlight-resistant polyvinyl chloride (PVC) except where low smoke or low halogen cables are required. Outer jacket colors shall be in accordance with the requirements for Type MC-HL cable.

3.1.3 Multi-Conductor Non-Armored Instrument Tray Cable (Type ITC)

Type ITC cable shall not be used without prior written approval from the designated Shell responsible person.

3.1.4 Shipboard Cable

a) General

Shipboard cables shall be manufactured in accordance with IEEE 1580 and shall be NRTL-listed and -labeled as “marine shipboard cable”. Marine shipboard cable shall be used for high flexibility requirements and applications subject to repeated flexing.

A ground continuity conductor, equal in cross-sectional area to the largest phase conductor or sized in accordance with the NEC, shall be provided. This requirement applies even when the cable is armored.

b) Cable Armor

When used in Class I, Division 1, or Zone 1 locations, marine shipboard cable shall be armored and jacketed. When used for power cable service, the marine shipboard cable should be armored and jacketed. When cable armor is specified, braided bronze basket weave type shall be used.

c) Inner and Outer Jacket

Cables shall be provided with an outer, sunlight-resistant, flame-retardant neoprene jacket. For armored cables only, an additional inner jacket is required. Jacket colors shall be in accordance with the requirements for Type MC-HL cable; otherwise, jacket color may be the manufacturer’s standard, with written approval from the designated Shell responsible person.

3.1.5 Diesel Locomotive (DLO) Type Cable

The use of multi-conductor cables is preferred to the use of parallel runs of single conductor cables (triplexed/trefoil) in trays. However, single-core Type DLO cables may be used for practical or economic reasons on short runs (less than 200 ft), when high flexibility is required. In any case, mechanical protection (a covered tray or an equivalent) and appropriate securing of this cable shall be provided.

3.1.6 Fire Resistant Cables

The following types of cables should be used in circumstances requiring an increased fire withstand capability. The specific type of cable depends on the application.

• Reduced flame propagation: These cables do not propagate fire and are self-extinguishing when the flame is removed. They will not remain in operation under fire conditions. However, they do emit hydrogen chloride (HCL) and smoke.

• Reduced flame propagation, zero halogen, low smoke: These cables are as stated above, but do not emit halogen (< 0.5% HCL) and the smoke emission is limited.

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NOTE: These cables shall be installed in normally manned areas where escape to an area with clean air is not possible, typically in accommodation areas and in non-ventilated, indoor operational areas.

• Fire resistant, low smoke, zero halogen (LSZH): These cables will remain in operation for a specified time under fire conditions. They do not emit halogen, and the smoke emission is limited.

NOTES: 1. These cables shall be installed in those facilities that are required to continue in operation during a fire, typically for fire-fighting equipment. These areas may include but are not limited to: temporary refuge areas, alternate muster locations, and ICC (Incident Command and Control) locations.

2. The above is mainly applicable to LV cables.

3. As cables shall normally be installed as a single unspliced length, the type of cable selected from the above shall be suitable for the most arduous conditions applicable along the cable route.

4. Class H stranding should be considered in lieu of Class B stranding, especially for easier installation.

3.1.7 Telecommunication Cable

a) General

All telecommunications cable shall be installed in accordance with the NEC. The Contractor shall install the telecommunication cables within the panel, rack, or junction box with enough excess to allow for termination to any point therein. These cables shall be terminated at the Contractor’s shop by a Shell-approved communications sub-Contractor. Cabling from swing frame-mounted devices shall include sufficient slack to allow for opening and closing of the swing frame without damaging the cables. The Contractor shall terminate cables larger than #22 AWG. The Contractor shall install pre-terminated cables (jumpers, patch cords, etc.).

b) Electrical Clearances

Communication circuits, except for optical fibers and passive optical devices, shall be separated by a minimum of 2 in. from power and lighting conductors.

3.2 CONDUCTOR TYPES

3.2.1 Shipboard Cable Conductors

Marine cable conductors shall comply with the requirements of the following sections, except that all marine cable conductors shall be provided with ASTM Class H stranding.

3.2.2 Instrumentation Conductors

Instrumentation conductors shall be twisted pairs or triads with an overall shield. Analog circuits require individually shielded pairs or triads. Mixtures of discrete and analog circuits within the same cable shall be considered analog circuits. Each shield shall have a tinned copper drain wire. The drain wire shall be connected to ground at the panel end only. The individual pair or triad shields shall be isolated from other shields in multi-pair or multi-triad cables by wrapping or coating with a suitable insulating material. Instrument conductor pairs and triads for DC circuits shall be color-coded in accordance with Table 1 and Table 2, respectively. Conductor insulation shall be 600 V.

Table 2 DC Instrument Pairs

K1 Color Code K2 Color Code Conductor Use

Black Black Negative (-)

White Red Positive (+)

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Table 3 DC Instrument Triads

K1 Color Code K2 Color Code Conductor Use

Black Black Negative (-)

Red Red Positive (+)

White Blue Signal

Instrument conductor cables for AC circuits (e.g. 120 VAC I/O for MCC Control Circuits) shall be in accordance with Table 4.

Table 4 AC Instrument Conductors

K1 Color Code K2 Color Code Conductor Use

Black Black Line

White Red* Neutral

*Mark the red conductor with a distinctive white marking in accordance with the NEC.

NOTE: Regardless of what color code is utilized, correct polarity markings shall be indicated by the wiring tags. It is recommended NOT to use the insulation color as a means to determine conductor polarity.

3.2.3 Low Voltage Power and Control Conductors

AC Circuits

Low voltage power (minimum size #12 AWG) and control (minimum size #14 AWG) conductors shall be soft-drawn stranded copper insulated with NRTL-listed and -labeled, Type XHHW insulation rated for 600 V. Individual conductors shall be permanently color-coded black (hot) and white (neutral).

DC Circuits

DC circuit conductors shall be soft-drawn stranded copper insulated with NRTL-listed and -labeled Type XHHW insulation rated for 600 V. Individual conductors shall be permanently color-coded black (-) and red (+).

3.2.4 Shielded Medium Voltage Power Conductors

Shielded, medium voltage power conductors shall be soft-drawn stranded copper, with ethylene propylene rubber (EPR) insulation, extruded semi-conducting strand screen, extruded semi-conducting insulation screen, and helically-wrapped uncoated copper tape shield. Conductors shall be supplied with color-coded phasing tape over the tape shield (colors: black, red, blue).

Conductor insulation thickness shall be 133% rated on low resistance grounded power systems and 173% rated on high resistance grounded medium voltage power systems unless otherwise specified by Shell.

3.2.5 Ground Wires

All power and lighting cables (#12 AWG and larger) shall be provided with bare copper grounding conductors, sized in accordance with NEC Article 250. A full-sized insulated conductor shall be considered an acceptable alternative to the bare ground conductor(s) when appropriately color-coded in accordance with the NEC.

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3.2.6 Instrumentation Cable Shields

Ungrounded Cable Shields

Where shields are not required to be terminated, the shield foil and the drain wire shall be neatly trimmed back to 1 in. from where the pair emerges from the inner jacket. The remaining exposed shield foil and drain wire shall be covered with an insulating shrink-on sleeve. The sleeve shall be 0.50 in. longer than the exposed shield foil.

Cable Shield Splices

At junction boxes where a shielded pair or triad from one cable is connected to a pair or triad of another cable, the foil shields shall be insulated as described in the preceding paragraph, except that the drain wire shall not be cut off. The drain wire shall be insulated with shrink tubing before the shield foil is insulated. When the insulation has been shrunk on the drain wire and the shield foil, the conductors and the drain wire shall be terminated at the appropriate terminal block.

Grounded Cable Shields

Cable shields shall be grounded at only 1 location, typically at the source. Cable shield foil shall be neatly trimmed back to where the conductors emerge from the inner jacket. DO NOT CUT THE DRAIN WIRE BACK! The un-insulated drain wires shall be joined together and terminated at a grounding block or post.

3.3 CABLE GLANDING

All cables shall be glanded with NRTL-listed and -labeled glands designed for the cable.

The terminators shall be manufactured using one of the following materials:

• Stainless steel

• Brass with nickel threads

• Aluminum

The cable gland shall secure the cable mechanically, provide a ground for the armor (if present) and provide a watertight seal between the glanding device and the cable outer jacket. Threads shall be adequately coated with a Shell approved lubricant.

Cable glands shall be non-sealing types except as required by API RP 14F or API 14FZ, as applicable, for hazardous locations.

3.4 CABLE INSTALLATION METHODS

3.4.1 General

Type MC-HL and TC cables shall be installed in accordance with the requirements of the latest edition of the NEC and either API RP 14F or API RP 14FZ, as applicable. Shipboard cables shall be installed in accordance with the requirements of IEEE Standard 45. All cables installed on facilities under the jurisdiction of the USCG shall be installed in accordance with the requirements of 46 CFR, Subchapter J.

Cables and cable supports shall not be fixed directly or indirectly to facility equipment or process pipes that may require removal or replacement. Cables and wiring for intrinsically safe circuits shall be installed in accordance with the requirements of NEC Article 504, including all spacing and separation requirements.

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All cables shall be installed and supported in a manner to avoid:

• damage to the exterior jacket,

• bends with radii less than recommended by manufacturer and appropriate codes or regulations, whichever are most stringent,

• flattening of cable,

• tensile stresses in excess of manufacturer’s recommendations,

• cable splices, unless approved in writing by the designated Shell representative,

• penetration of floors or decks without protection by sleeves or kickplates for cables extending into walkway areas, and

• untwisting of cable pairs and triads.

3.4.2 Cables in Cable Trays

Cables shall be installed in cable tray systems except as permitted elsewhere in this document. Cables shall be placed in trays in a neat order. Cable crossings should be avoided.

Power cables should be installed in a single layer where practical; however, cables #4/0 AWG and larger shall be installed in a single layer in accordance with Article 392 of the NEC. Medium voltage cables installed in cable tray shall be rated in accordance with NEC Article 392.13. Other power cables may be double-stacked only where specifically allowed by the NEC or with specific written prior approval by the designated Shell responsible person. Control, instrument, and communication cables may be stacked. In all cases, NEC Article 392 tray fill requirements shall be met. For cable installations involving multiple voltage systems, refer to this document’s section on cable tray barriers (5.4.3).

Cable shall be secured to the cable tray every 36 in. in horizontal straight runs (every 24 in. in turns) with black, UV-resistant nylon cable ties that are a minimum of 0.25 in. wide, self-locking, and have a stainless steel latch suitable for outdoor use. On installations subject to the requirements of 46 CFR, Chapter I, Subchapter J, cables not installed in horizontal runs shall be supported with a slotted rung cable tray (where a tray is required) using stainless steel (or plastic coated stainless steel), 0.25 in. minimum width, smooth rounded edge cable ties to attach cable to the tray every 18 in. (max. 24 in.). Stainless steel ties shall be installed in such a manner as to prevent cable jacket damage (sharp edges of the tie cutting into the cable jacket).

Where single conductor power cables are connected in parallel and installed in a cable tray, the cables shall be securely bound in 3-phase triplex/trefoil circuit groups to prevent excessive movement due to fault-current magnetic forces and to ensure balancing of circuit impedance in each phase. A minimum spacing of 2.15 times the diameter of 1 conductor shall be provided between each triplexed/trefoiled group of conductors. Triplex/trefoil cables shall be secured to a slotted rung tray using cable cleats or other Shell-approved methods that will properly secure the cables.

3.4.3 Cable in Cable Channel

Cables in quantities of 6 or less may be run in cable channels provided NEC Article 392 channel fill capacities are not exceeded. Cable channel shall be utilized in lieu of individual cable supports or clamps on studs. Medium Voltage cables shall not be run in channel without prior written approval from the designated Shell responsible person.

3.4.4 Cables Not in Cable Trays

All cables shall be routed such that the possibility of mechanical damage is minimized.

For Type MC-HL cables, excluding MV cables, short runs of cable (less than 50 ft) that are 1 in. or smaller in diameter and in groups of 3 or less, are not required to be run in cable tray or

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channel. Cable supports shall be spaced and located to minimize the possibility of mechanical damage to the cable. Cables shall be supported at intervals not to exceed 4 ft, and within 3 ft of any termination, and where practical, secured within 12 in. of any termination. Cables shall not be used to support any devices (outlet box, junction box, or fitting, etc.). Attaching one cable to another cable for support is unacceptable.

Cables shall be routed on 316 stainless steel “hangers” mounted on 316 stainless steel powder actuated studs designed for the purpose. In no case will cables be routed on or attached to process piping or handrails. Cable clamps may be used to attach cables to structural members or pipe supports only with written approval of the designated Shell responsible person.

Installation of studs for Type MC-HL cables shall be closely coordinated with the designated Shell construction personnel to ensure that studs are not installed on high-strength steel, vessels, or in other locations not suitable for stud installations.

For Type TC cable installed in horizontal and vertical runs, it is permitted to extend from a cable tray or channel to the equipment served. Type TC cable shall be supported and protected against physical damage using mechanical protection, such as struts, angles, conduits, or channels. Cables shall be supported at intervals not to exceed 3 ft, and within 12 in. of any termination. In vertical runs, plastic-coated stainless steel 0.25 in. width smooth rounded edge cable ties shall be used to attach cable to the tray, strut, angle, or channel.

Type MC-HL cables installed in vertical runs shall be supported from stainless steel stud systems with stainless steel marine cable hangers, using plastic coated stainless steel, 0.25 in. minimum width, smooth rounded edge cable ties to attach cable to the cable hangers (minimum every 24 in.). Cable ties shall be sized to provide sufficient mechanical strength to support cables.

3.4.5 Cable End Sealing

If cable is not glanded after installation, cable ends shall be sealed to prevent moisture from entering cable.

3.4.6 High Temperature Clearances

Cable shall be spaced a minimum of 12 in. to the side of or 24 in. above any pipe, fitting, or vessel that is above 130°F (54.4°C), unless an insulating barrier is provided.

3.4.7 Cable Markers

Cables shall be marked with a Shell-approved/designated number on a stainless steel tag with laser-etched, embossed, or debossed lettering (0.25 in. high minimum) secured with black nylon or stainless steel cable ties. A cable marker shall be installed at each end of the cable and where cables pass through decks, bulkheads, MCTs, etc.; a marker shall be installed on each side of the penetration.

3.5 CABLE NUMBERING CONVENTIONS

3.5.1 Format

The cable numbering convention described below shall be as defined in the contract documents, cable schedule, or engineering drawings.

The cable tag shall consist of 2 parts: a prefix and a suffix, separated by a dash. The prefix is coded to the type of cable interconnect being made. The suffix identifies the equipment number the cable serves. The cable numbering convention format is generally as follows.

3.5.2 Prefix

The prefix includes 1 to 3 alphabetical characters followed by 1 to 2 numeric characters. The numeric designation is required on all cables, even when only 1 cable is routed to a destination. This is intended to avoid confusion if additional cables are routed to the same destination.

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Approved cable tag prefixes are given in Table 5. If multiple cables with the same prefix are routed to the same destination, the cable prefix numeric character would increment sequentially (e.g. P1, P2, DC1, DC2).

Table 5 Acceptable Prefix Designations

Cable Prefix Description Source

C# Control cable which does not connect to a control system I/O, primarily 120VAC cable

Cable end subject to the highest potential.

CN# Controlnet CT# Telephone cable (Crossconnect) CX# Coaxial cable DC# DC power distribution cable (e.g.

cable feeding power from battery banks (BATTs), battery chargers (BCHGs), or DC power distribution panels (DCPs)

Cable end subject to the highest potential.

DH## Data highway for A-B DH+ network where ## is DH+ network designation

For network cables the source shall be a chassis with an end of line (EOL) resistor. The selected EOL may be arbitrary, but the cables should be sequentially numbered from a single point.

DN# Devicenet & Data Network F# Fire monitoring and alarming

system cable Cable end closest to the fire panel. Note: Cables that exit the fire system and proceed to the PLC I/O shall have an “I#” prefix.

FO# Fiber-optic cable GND# Ground conductor The suffix shall be the equipment number of the

grounded equipment. I# Low voltage instrument cable

(below 30VDC), PLC I/O, fieldbus, primarily instrument cable

Cable end closest to control panel. For the purposes of naming instrumentation and control cables (I-, C-, and F-) the cable end nearest the sensing device, e.g. transmitter, shall be considered the destination and the cable end nearest the monitoring device, e.g. PLC, will be considered to be the source. If a cable serves multiple points in a service the cable would assume the tag number of the “parent” equipment. For example, if a cable serves shutdown valve SDV – 100 where the solenoid ZY-1 00, and position switches ZYO-100, ZYC-100 are all being serviced by the cable then the cable would assume the tag of the parent valve SDV-100. If instrumentation signals are marshaled in a junction box and proceed to an I/O panel, then the cable from the junction box to the I/O panel should assume the suffix of the junction box.

MV# Medium voltage cable Cable end subject to the highest potential.

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Cable Prefix Description Source

P# Power cable for low voltage power distributed on 1-line diagrams

Cable end subject to the highest potential. For the case where a motor space heater is wired to the motor terminal box and a composite cable is not used, the space heater cable will be assigned an integer greater than the integer(s) assigned to the feeder cables, (e.g. space heater will be P2-PBE-251).

PA# Public address system cable For PA system cables the PA merge/isolation panel (PAMP) is the source.

PC# Power and composite cable Cable end subject to the highest potential. PL# Power cable for power distribution

fed from lighting panels (LPs) Cable end subject to the highest potential.

RL## Data highway for A-B remote I/O network where ## is R/O network designation.

EXCEPTION: If DC power is combined with signal, instrumentation, or control wires, the cable shall assume the prefix of the other conductors and shall no longer carry a DC# prefix.

3.5.3 Suffix

A cable connects a “Source” to a “Destination.” When numbering a cable, the “Destination” equipment number shall be used for the suffix. The suffix includes the dash normally found in equipment numbers on equipment lists. The dash is needed to aid parsing of data extracted from files using CAD Centre’s Plant Design Management System (PDMS).

EXCEPTION: For generators, use the generator number as the cable suffix.

EXCEPTION: For battery banks, use the number of the panel containing the battery charger as the cable suffix.

3.5.4 Power Distribution Cabling

Power cables (MV-, P-, PC-, PL-, and DC-) shall be named using the prefix required by Table 5 and the cable’s destination (e.g. MV1-PAX-101). When determining the source, the cable end subject to the highest potential shall be the source (e.g. motor starters are the source for motors, and battery chargers are the source for battery banks).

Where a motor space heater is wired to the motor terminal box and a composite cable is not used, the space heater cable will be assigned an integer greater than the integer(s) assigned to the feeder cables (e.g. motor feeder cable will be P1-PBE-251 and space heater will be P2-PBE-251).

3.5.5 Instrumentation and Control Cabling

For the purposes of naming instrumentation and control cables (I-, C-, and F-) the cable end nearest the sensing device (e.g. transmitter) shall be considered the destination and the cable end nearest the monitoring device (e.g. PlC) will be considered to be the source.

If a cable serves multiple points in a service, the cable would assume the tag number of the “parent” equipment. For example, if a cable serves shutdown valve SDV-100 where the solenoid ZY-100, and position switches ZYO-100 and ZYC-100 are all being serviced by the cable, then the cable would assume the tag of the parent valve SDV-100 (e.g. 1 1-SDV-100).

Cables that exit the fire system and proceed to the PlC I/O will carry a “1 #” prefix.

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3.5.6 Communication/Network Cabling

When determining the source and destination of communication or network cables (PA-, DH-, DR-, CX-, ON-, FO), choose as the source a chassis with an End of Line (EOL) resistor. Consider that the cables extend “from” there. The EOL chosen is arbitrary, but the cables should be consistently numbered from a single point. The cable suffix will be the destination device.

Networks shall have unique 1-letter designations that shall be incorporated in the cable prefix.

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4 WIRING

4.1 INDIVIDUAL CONDUCTORS IN RACEWAYS

4.1.1 Conductor Insulation

Individual conductors used in conduit systems or wireways shall be soft-drawn copper with ASTM Class B stranding. Insulation shall be NRTL-listed and -labeled THWN, heavy wall THW, or XHHW. Only XHHW insulation is acceptable for DC power circuits having a voltage greater than 40 VDC.

All grounded AC neutral conductors shall be identified by white coloring along their entire length or as specified by NEC Article 310. Grounding conductors shall be identified by green coloring along their entire length or as specified by NEC Article 310.

4.1.2 Splices

Conductors shall not be spliced.

4.1.3 Individual Power Conductors

Where power conductors are installed in parallel, conductor lengths shall be equal.

4.2 PANEL WIRING

4.2.1 SIS

Switchboards and AC/DC power panel wiring shall be type SIS and shall be rated for 75°C. The following minimum wire sizes shall apply:

• Voltage Metering Circuits: #14 AWG

• Current Circuits: #10 AWG

• Trip/Close Circuits: #12 AWG

• Other Circuits: #14 AWG

For PLC panels, turbine panels, and other switchboard applications, #16 AWG is acceptable.

4.2.2 Machine Tool Wiring (MTW)

Machine tool wiring (#16 AWG minimum) is acceptable for use within control panels (recommended for 120 VAC PLC applications) and motor control centers. Note that this wiring is not allowed to interconnect multiple panels.

4.2.3 Multiconductor Instrument Cables

Multiconductor instrument cables rated for 600 V may be used in PLC panels. The smallest acceptable conductor size without written approval from the designated Shell responsible person is #18 AWG.

4.2.4 Installation

Conductors bundled together inside electrical panels shall be tied together with cable ties sized in accordance with the manufacturer’s recommendation or shall be installed in plastic wireways. Wiring that spans hinges or that is attached to other moveable components shall be bundled using spiral wrap or an equivalent method to protect the conductor insulation from damage.

4.3 PACKAGED EQUIPMENT WIRING

Wiring methods utilized on packaged equipment shall meet the requirements of these specifications. The Contractor shall provide one (preferably) or more junction boxes/enclosures with terminal blocks and sufficient space for routing and terminating of interconnect wiring by

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others. Penetrations shall be provided in the bottom of enclosures and be arranged to provide sufficient space for required terminations.

4.4 BUILDING WIRE

The use of Electrical Metallic Tubing (EMT) is an acceptable wiring method for enclosed climate controlled spaces. However, EMT should only be considered when it is a more cost-effective installation than a cable and tray system. Conductors installed in EMT shall comply with the requirements of (4.1).

EMT shall be attached to boxes with insulated rim box connectors, and the locknut shall be driven tight to ensure ground continuity. Compression connectors shall be used where necessary. Couplings shall be positive grounding type. Other wiring methods as defined by the NEC are acceptable alternatives for building internal wiring.

4.5 CONDUCTOR TERMINATION

4.5.1 Wire Markers

Conductors shall be marked at each end with permanent heat shrink PVC markers that have a positive non-slip grip on the conductor. The markers shall be white with machine-applied black markings. “Wrap-on” wire markers are not acceptable. Wire markers shall be installed on conductors prior to wire termination, and heat-shrunk following checkout.

4.5.2 Instrumentation

Instrumentation conductors shall be terminated only on Shell-approved terminal blocks by one of the following methods:

• Strip the conductor insulation and fasten in accordance with terminal block manufacturer’s recommendation (typical for spring or cage clamp terminals). These conductors shall not be solder-tinned.

• Strip the conductor insulation and fasten in accordance with terminal block manufacturer’s recommendation (typical for screw or clamp terminals). Solder-tinning is acceptable in this application.

• Install soldered or properly crimped fork tongue lugs and fasten (typical for plain screw terminals).

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4.5.3 Low Voltage Power and Control (up to 600 V)

in accordance with

in accordance with

Insulator type crimp connectors shall be used to terminate 600 V lighting and receptacle circuit conductors size #10 AWG and smaller. Crimp connectors shall be installed with the manufacturer’s recommended installation crimp tool.

NOTE: When crimp connections are used, at least 8 in. of excess conductor length shall be provided to allow the termination to be cut and reterminated.

Conductors for CT circuits shall be terminated using ring type compression lugs only.

Conductors for power or control shall be terminated on terminal blocks. Spring-loaded terminal blocks shall not be used. Terminal blocks with tubular compression clamps shall be used for conductors up to #6 AWG, with tubular screw-type acceptable for conductors #4 AWG through #1 AWG.

Conductors over 350 MCM shall be terminated with 2-hole lugs. One-hole lugs are acceptable for conductors up to 350 MCM, but in all cases lugs shall be compatible with the equipment termination. Lugs shall be tin-plated copper compression type. Lugs shall be bolted with 316 SS machine bolts and self-locking nuts. Belleville washers shall be used on all lugs-to-bus connections.

Conductors terminating at motor leads shall be terminated with compression lugs bolted together with SS machine bolts and self-locking nuts. Motor terminations shall be insulated with a pigtail type splice termination kit designed for the purpose. Silicone-filled connectors may be used on non-process motors 1 HP and below. Termination kits shall be rated for operation at 1,000 V continuously at 90°C. Splice termination kits shall be designed to provide a moisture seal.

4.5.4 Medium Voltages (601 VAC – 34K VAC)

a) Terminations

All medium voltage terminations shall be performed by qualified individuals who have been approved by the designated Shell responsible person. Conductors shall be terminated with 2-hole seamless compression lugs bolted together with SS machine bolts, locking nuts, and Belleville washers.

Special care shall be taken when preparing shielded conductors for termination. Conductors shall not have any nicks or sharp points in the insulation or in the conductors. Medium voltage shielded conductors shall be fitted with packaged stress-relieving termination kits, sized and installed in accordance with the manufacturer’s recommendations. Conductors terminating at motor leads shall be insulated with a pigtail type termination kit designed for the purpose. Termination kits shall be rated for continuous operation at system voltage at 90°C. Termination kits shall be designed to provide a moisture seal.

When shielded cables are terminated at switchgear or MCC units with zero sequence (core balance) ground fault current transformers used for ground fault protection, the shield conductor shall be brought back through the CT prior to termination to the ground bus (reference [Appendix B]).

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5 CABLE AND TUBING TRAY

5.1 DEFINITION

Trays and channels are rigid mechanical structural support systems for cables, tubing, and hoses. These systems are not considered to be raceways. Unless specifically stated otherwise, all references to trays shall also apply to cable channels, cable trays, tubing channels, and tubing trays.

In general, tray systems include fittings and other suitable means for changes in direction or elevation.

5.2 PHILOSOPHY

Tray systems shall be made of straight sections, fittings, and accessories in accordance with NEMA VE 1 or FG 1. Straight sections shall be equal to or greater than a span’s length to ensure that there is not more than one splice between supports. Trays shall be designed and installed with a minimum of 10% open capacity for project changes in scope. Trays shall meet NEMA Class III with a safety factor of 1.5.

Cables in quantities above 3 shall be installed in trays or channels. At an early stage of the equipment location plan development, reservation of appropriate routings and adequate space for cable installations shall be made in cooperation with the other engineering disciplines concerned.

Discontinuous trays may be used for elevation changes of less than 5 ft where the number of supports can be reduced in comparison to the number required by installation of mechanically continuous trays. For elevation changes of 3 ft or less, no tray fittings are required. For elevation changes of more than 3 ft but less than 5 ft, vertical outside 90° fittings should be used on the upper tray turning down.

Vertical “T” fittings shall be avoided due to cable pulling interference.

Type MC-HL LV Power, control, and instrumentation multi-conductor cables may be installed in the same tray system (provided that all the requirements of this document are fulfilled) unless a particular application requires special installation practices.

Where the cable concentration in an area justifies installation of multiple trays, it is desirable to keep instrument cables separate from power cables.

The cable channel shall be a ventilated bottom type.

Slotted rung trays shall be used to accept stainless steel cable ties in all vertical runs of more than 2 ft on installations under the jurisdiction of the USCG. Slotted rung trays shall be used to secure single conductor cables or triplex/trefoil cable groups.

5.3 MATERIALS

All trays shall conform to NEMA III specifications for ladder-type construction with 6-in. minimum side rails outdoors, 4-in. minimum side rails indoors, and 9-in. rung spacing unless specified otherwise for a particular installation. Tray shall be designed for corrosion resistance to offshore atmosphere and operations. Non-metallic tray shall be made of flame retardant material. Tray shall not have sharp edges, burrs, or projections that may damage the cable insulation, cable jacket, or personnel. Tray materials shall be as follows:

• Extruded, smooth radius fiberglass cable tray is required in the well bay and areas subjected to drilling fluids and chemicals. Cuts, scratches, and nicks on fiberglass tray shall be coated with the manufacturer’s recommended sealant.

• Aluminum (preferred), stainless steel, or fiberglass tray may be used in other locations. Stainless steel tray shall be used where the temperature requirements mandate the use.

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• Field-routed tray fittings shall have a minimum 12 in. radius and no less than the minimum bending radius of the largest cable to be installed. Smaller radius fittings may only be used with prior written approval from the designated Shell responsible person.

• Miscellaneous tray hardware including nuts, bolts, and washers shall be 316 stainless steel.

5.4 INSTALLATION

General

In general, tray shall be installed in accordance with NEMA VE 2 and Shell’s “FCT” series of Standard Electrical Details. Tray shall be located such that other equipment or structures will not interfere with ventilation of cables, tubing, repairs, or removal of mechanical equipment. Metallic tray shall be electrically continuous. Continuity shall be achieved with the use of cable tray fittings or properly sized bonding cables.

Supports

Tray supports shall be steel and shall provide adequate bearing surface for tray with provisions for hold-down clamps or fasteners. Fiberglass spacers (0.125 in. thick) shall be installed to isolate aluminum and stainless steel tray from steel supports.

a) Horizontal Tray

Supports for horizontal straight trays shall not be spaced more than 10 ft apart. Supports for horizontal straight sections of tray shall be located between the splice point and the quarter point of the span. A support shall be located within 2 ft of each side of an expansion connector.

b) Horizontal Tray Fittings

Supports for horizontal tray elbow fittings shall be placed within 2 ft of each fitting extremity and as follows:

• For 90° fittings - support at the 45° point of arc

• For 60° fittings - support at the 30° point of arc.

• For 45° fittings - support at the 22.5° point of arc (except for 12 in. radii)

• For 30° fittings - support at the 15° point of arc (except for 12 in. radii).

Supports for horizontal tray “T” (tee), “X” (cross), or vertical drop fittings shall be placed within 2 ft of each fitting extremity. At least one additional support shall be placed under each side rail of horizontal fittings with radii greater than 12 in.

Supports for horizontal tray “Y” fittings shall be placed within 2 ft of each of the three extremities and at the 22.5° point of the arc adjacent to the side branch.

Supports for horizontal tray reducer fittings shall be placed within 2 ft of each fitting extremity.

c) Vertical Tray

Vertical straight lengths shall be supported at intervals dictated by the manufacturer’s recommendation.

Supports for vertical tray elbows at the top of the run shall be installed at each end of the fitting. At the bottom of runs, supports shall be installed at the top of the elbow and within 2 ft of the lower end of the elbow.

5.4.1 Expansion Joints

Metallic tray systems shall have expansion joints installed on a maximum spacing in accordance with NEMA VE 2 for straight continuous runs. Expansion splice plate gaps shall be set in accordance with NEMA VE 2.

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Vertical or horizontal adjustable splice plates may be installed for changes in direction not requiring a radius. Supports shall be located within 2 ft of each side of an adjustable splice plate.

Trays of different heights shall be connected using step-down splice plates.

5.4.2 Bonding

Cable tray shall not be designed to be the Equipment Grounding Conductor. Bonding jumpers shall be provided for metallic tray systems around all expansion joints, all horizontal and vertical adjustable splice plates (unless the splice plates meet the electrical continuity requirements of NEMA VE 1), and for any installations where tray is not mechanically continuous. Metallic tray shall be bonded to the facility structure at each end of every tray run.

Minimum bonding jumper size shall be #4/0 AWG. Larger bonding conductors shall be required as indicated in Table 6 below. All bonding conductors shall be insulated and green in color. Connections of bonding jumpers shall be completely coated with Scotch #1602 electrical sealer after installation.

Table 6 Bonding Wire Size

Largest Circuit in the Cable tray (Based on circuit breaker trip rating)

Bonding Wire Size (AWG or kcmil)

1600 A 4/0 2000 A 250 2500 A 350 3000 A 400 4000 A 500 5000 A 700

5.4.3 Cable Tray Barriers

Barriers shall be provided in trays containing unarmored cables of different voltage classes. Barriers shall be constructed of the same material and finish as the tray, be the same height as the inside dimension of the cable tray, and be secured at 3-ft intervals.

Barriers are not required for Type MC-HL cables of different voltage classes installed in the same tray.

Barriers for intrinsically safe circuits shall be installed as required by NEC Article 504.

5.4.4 Tray Covers

Covers shall be constructed of the same material and finish as the tray. Trays shall be closed by removable top covers, allowing adequate ventilation in situations where:

• mechanical damage of the cables or hoses is likely to occur during maintenance activities,

• oil or chemical spillages on the trays can be expected,

• sun shielding is required against direct solar radiation, or

• heat shielding is required against direct heat radiation.

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5.4.5 Tubing and Piping

No piping, tubing, etc. shall be installed within the same tray with electrical cables in accordance with NEC Article 300.8. Tubing supports and channel-to-ladder tray brackets may be installed on the exterior side rails of ladder type tray. Care should be taken not to damage cables when making these attachments.

Tubing tray installations shall not include radius bends except for runs containing hoses. In general, tubing tray will use only straight tray that is field modified to accommodate changes in direction.

5.4.6 Labeling

When tray segment numbers are included in the design drawings, the segments shall be labeled at each end using 4 in. high vinyl “peel-and-stick” labels. Labels shall be white with black lettering.

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6 CONDUIT SYSTEMS

6.1 GENERAL

Rigid metal conduit is not a preferred wiring method when conduit is required. It shall be used only with prior written approval from the designated Shell responsible person. The use of conduit systems shall be limited to the inside of buildings, enclosures, or on skid packages where conduit is more easily supported than cable/cable tray. Miscellaneous hardware shall be stainless steel.

6.2 INSTALLATION

6.2.1 Rigid Conduit

a) Materials

All conduit and conduit fittings installed outdoors or in hazardous locations shall be aluminum and suitable for Class I, Division 1 or Zone 1 hazardous areas. Minimum allowable conduit size shall be 0.75 in. for outdoor or hazardous installations.

All conduit and conduit fittings installed indoors in non-hazardous locations may be EMT or aluminum. Minimum allowable conduit size shall be 0.5 in. for indoor installations.

b) Spacing

Conduits shall be located so that conduit fittings are accessible for wire pulling or splicing.

c) High Temperature Clearances

Conduit shall be spaced a minimum of 12 in. to the side or 24 in. above any pipe, fitting, or vessel which is above 130°F (54.4°C) unless an insulating barrier is provided.

d) Threaded Joints

Conduit shall be cold-cut square, reamed, and threaded with a 0.75 in. taper per foot. Threaded joints shall be made up with an approved electrically conductive thread lubricant. All conduits shall be made up tight. Pipe wrenches or other tools that may damage the conduit shall not be used on aluminum conduit.

e) Bends

Field-bent conduit shall be installed in accordance with Article 344 of the NEC. Standard factory-made bends are acceptable.

f) Preparation

Open ends of conduit shall be plugged during construction to prevent the entrance of foreign material. Conduit systems shall be completely assembled and cleaned before pulling wire or cable.

g) Pull Fittings

One pull fitting shall be installed for every 200 ft of conduit straight run, when more than three 90° bends are used, or when the combination of straight runs and bends equals 200 ft. One 90° bend shall be considered equivalent to 50 ft of conduit installed in a straight run.

h) Enclosure Entrance

Conduit shall enter enclosures through the bottom. Side entry of enclosures may be acceptable only with prior written approval from the designated Shell responsible person. Only under special circumstances and with prior written approval from the designated Shell responsible person, may conduit be installed in outdoor locations entering the top of an enclosure (reference [8.4]). In no case shall the top entry point be above energized parts.

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i) Lubrication

Screw covers and bolts or screws on conduit fittings shall be amply lubricated with an approved conducting thread lubricant. All union fittings are to be properly lubricated.

j) Installation in High Vibration Areas

Rigid conduit shall not be used to connect conduit installations to any rotating, moving, or high vibrating equipment, skids, packages, etc. Short sections (3 ft or less) of flexible conduit or cable shall be used in these cases.

6.2.2 Flexible Conduit and Couplings

a) Division 1 or Zone 1 Locations

Only flexible metallic couplings listed and labeled for Class I, Division 1 or Zone 1 hazardous locations, shall be used in Class I, Division 1 or Zone 1 hazardous locations. The installed length shall not exceed 18 in.

b) Division 2, Zone 2 or Unclassified Locations

In Class I, Division 2 or Zone 2 hazardous or unclassified locations, Liquidtight flexible aluminum conduit may be used provided the installed length does not exceed 6 ft. The preferred length is 3 ft or less. Liquidtight flexible aluminum conduit shall be terminated with NRTL-listed and -labeled corrosion resistant terminators, which have provisions for termination of an external ground conductor.

A ground jumper shall be installed externally and parallel to the length of the flexible conduit (not spirally wrapped around the conduit) to provide a ground path. Grounding conductors shall be identified by green coloring along the entire length or as specified by NEC Article 310. This ground conductor shall be secured to the flexible conduit with UV-resistant cable ties at 6-in. intervals.

An external grounding conductor is not required if the Liquidtight flexible aluminum conduit is NRTL-listed and -labeled for equipment grounding; it is terminated with NRTL-listed and -labeled corrosion resistant terminators for equipment grounding; and the circuit installed inside the Liquidtight flexible aluminum conduit has a rated ampacity less that the grounding limitation indicated by the listing on the Liquidtight flexible aluminum conduit.

6.2.3 Vents and Drains

NRTL-listed and -labeled drains shall be installed at the low points in all conduit systems. If a conduit seal is required adjacent to an enclosure, a combination drain-seal shall be used. Vents and drains shall be thoroughly cleaned to ensure proper operation.

6.2.4 Conduit Seals

Conduit seals shall be installed in accordance with the NEC and API RP 14F or API RP 14FZ, as applicable. Conduit seals shall be installed within 18 in. of any explosion-proof enclosure housing an arcing or high temperature device. Conduit seals shall be installed in conduit systems at boundaries between Divisions and Zones, or between classified and unclassified areas. Explosion-proof motors require seals if the conduit connection is 2 in. or larger. Explosion-proof equipment that is internally factory sealed does not require conduit seals. Where factory sealed explosion-proof equipment is interconnected with other enclosures with a short section of conduit, a conduit seal would be necessary to prevent pressure piling between the enclosures. Conduits entering control rooms, switchgear rooms, etc. shall be sealed.

Conduit seals are not required for cables installed at boundaries between Divisions and Zones, or between classified and unclassified areas.

Conduit seals (process seals) are required to be installed between any electrical devices interconnected to a process system operating at 6 in. of water or greater and the terminating

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cable or conduit unless the device is defined as a dual barrier device in accordance with the NEC.

NRTL-listed and -labeled sealing cable terminators may be used for sealing cables when required in lieu of conduit seals.

A union shall be located between a seal and any enclosure that may be removed for maintenance. All unions are to be installed with the hub facing downwards unless the union is specifically designed to prevent water ingress from all installation orientations.

Seals shall be designed for the location (i.e. horizontal seals shall be used in horizontal lines and vertical seals in vertical lines). Combination drain-seals with universal breather drains shall only be used in vertical lines where a drain is required, and for electrical equipment or devices connected directly to process vessels or lines. Seals shall be located to provide access for inspection after job completion and positioned to properly fill the seal.

Only use approved dam and seal materials of the same manufacturer. Do not use duct seal for dams.

Seals in conduit systems shall not be poured until circuits have been checked for proper operation and the designated Shell responsible person has given approval to pour seals. Once poured, seals shall be painted red.

NOTE: NEC standards for maximum allowable conductor fill in conduit seals shall be strictly followed. Care shall be taken to ensure that the allowable fill for a given seal is not exceeded.

6.2.5 Conduit Support Systems

Conduit supports shall constitute a system for support of electrical conduits only. These supports shall be attached to pipe racks or other convenient structures as approved in writing by the designated Shell responsible person, but not to piping.

Conduits shall be rigidly supported to prevent deflection. Conduit supports shall be located every 10 ft with a support located within 3 ft of every box or conduit termination. Supports for individual conduits shall consist of U-bolts, strut clamps, one-hole standoff clamps or beam clamps instead of 1-hole conduit (click type) clamps. Supporting clamps shall be aluminum or stainless steel. Conduit and conduit fittings shall not be welded to any structure.

No aluminum conduit or other aluminum device shall be installed in contact with bare or painted steel or copper tubing. Aluminum conduit supported with steel brackets or clamps shall be installed using one of the following approved methods:

• Wrap conduit with 30 mils of vinyl tape, 2 in. wide under each clamp

• Use the next larger trade size of PVC conduit cut in half (0.5 in. wide) to isolate the aluminum from the steel.

6.2.6 Conduit Markers

Conduits shall be labeled or marked with a Shell-approved/-designated number on a stainless steel tag with embossed lettering (0.25 in. high minimum) and secured with black nylon or stainless steel cable ties. A conduit marker shall be installed at each end of the conduit, and where conduits pass through decks, bulkheads, etc., a marker shall be installed on each side of the penetration. Conduit shall be numbered in accordance with (3.5).

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7 CABLE AND CONDUIT PENETRATIONS

7.1 APPROVED METHODS

Cable and conduit shall penetrate walls, buildings, bulkheads, etc. using one of the following methods:

a) Cable and conduit shall terminate in schedule 40 aluminum conduit couplings welded to aluminum penetration plates in non-fire rated walls, or to schedule 40 steel conduit couplings welded to steel penetration plates in fire rated walls. Couplings shall be plugged in both ends prior to welding to prevent coupling distortion. An insulating bushing shall be placed on the inside of the coupling to protect the conductor insulation. A closed-cell neoprene gasketing material (2 in. wide x 0.25 in. high) shall be placed between the penetration plate and the building wall to prevent moisture and vapors from entering the building. Plates shall be bolted in place in the building wall framing system using 316 SS machine bolts in tapped holes. Gasketed penetration plates shall be grounded in accordance with Shell Standard Drawing “FME-10”.

b) Multi-cable transits (MCTs) shall be used in applications where the cable jacket is to be kept continuous through the penetration. Typically, MCTs are used when the destination of the cable in a building is not directly adjacent to the wall being penetrated and the cable jacket would be continuous and terminated at the cabinet, panel, or device in the building. Multi-cable transits shall also be used when a fire rating of A60 or H120 is required. Back-to-back MCT frames shall be used in locations where a pressure rating of up to 80 psi (5.5 bar) is required. MCTs shall be suitable for use with all types of cabling/tubing that pass through it.

c) Approved stuffing tubes for watertight or fire rated bulkheads.

d) Watertight bulkhead fittings where approved by the designated Shell responsible person.

7.2 FIREWALLS

Where cables penetrate firewalls, the penetration shall maintain the fire rating of the wall.

7.3 SINGLE CONDUCTOR POWER CABLES

Single conductor power cables shall penetrate walls, buildings, and bulkheads such that only non-ferrous material separates the individual phase conductors.

7.4 DECK PLATE OR GRATING PENETRATIONS

Cables and cable tray passing through deck plate, drip pans, or grating shall be protected from damage by installation of a kickplate or pipe as shown on the “FSS” series of Shell’s Standard Electrical Details.

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8 CONDUIT BODIES AND ENCLOSURES

8.1 GENERAL

Conduit bodies and enclosures shall be designed and installed in accordance with (Appendix B).

8.2 CONDUIT BODIES

Conduit bodies shall refer to boxes used as outlet, device, junction, splice, or pull boxes, or for other electrical purposes.

Conduit bodies shall be constructed of aluminum and shall employ externally (male) threaded cover connections. All threads shall be coated with an electrically conductive, corrosion-resistant compound that is suitable for the purpose. Conduit bodies shall be rated both NEMA 7 and 3 with external (male) threads.

8.3 ENCLOSURES

Enclosures shall refer to all devices containing electrical wiring, other than conduit bodies. This includes, but is not limited to, junction boxes, terminal boxes, and control stations.

8.3.1 Division 1 or Zone 1 Locations

Enclosures located in Class I Division 1 or Zone 1 areas shall be NRTL-listed and -labeled for such use and shall be bolted cover, compression ring clamp or screwed cover type, and constructed from aluminum with stainless steel hardware. Enclosure doors/covers weighing over 25 pounds shall not be used unless hinge-supported. Bolts on multi-bolt enclosures shall be captive, triple-thread design with a maximum of 1 1/2 turns required to tighten. All explosion-proof enclosures shall be provided with NRTL-listed breather/drain fittings to prevent the accumulation of moisture inside the enclosure.

8.3.2 Division 2, Zone 2 and Unclassified Locations

Enclosures located in unclassified outdoor areas or in Class I Division 2 or Zone 2 areas shall be NEMA 4X or equivalent, unless the components contained within require an explosion-proof (NEMA 7) enclosure. See (8.3.1) for explosion-proof enclosure requirements. Enclosures shall be mounted using 316 stainless steel hardware. Each enclosure shall be provided with a means to prevent the accumulation of moisture inside the enclosure. One of the following two means shall be provided:

• Two 0.1875-in. diameter holes shall be drilled in opposite bottom corners of the enclosure (preferred method).

• An appropriate drain fitting shall be installed in a 316 SS welded half-coupling flush mounted in the bottom of the enclosure (alternate method). In no case shall the drain and half-coupling allow water to accumulate in the bottom of the enclosure.

Either option shall include a properly sized corrosion emitter (corrosion-inhibiting desiccant device). The emitter shall be installed inside the enclosure with a maintenance program in place to replace the emitter at intervals no greater than one year.

8.4 INSTALLATION

Junction boxes and other enclosures containing operator interface devices shall be mounted such that the operator interface devices are located between 41 in. and 70 in. above the adjacent standing surface. Operator interface junction boxes shall be located adjacent to the equipment controlled, without limiting accessibility to the equipment for maintenance, repair, or removal. Enclosures shall be provided with a means to prevent moisture accumulation inside the enclosure. Refer to (8.3.2) for details.

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Enclosures provided with plastic plugs installed in the cable penetration hubs for shipping shall have all plastic plugs removed. All cable penetration hubs shall be occupied with cable terminations or properly sized NRTL-approved, stainless steel plugs before being put into service.

Cable or conduit entrances into enclosures shall be made with stainless steel hubs that include integral grounding lugs (for non-metallic enclosures) or welded stainless steel half-couplings. All penetrations shall be located in the bottom or sides of the enclosure. Top entry into enclosures is acceptable on indoor enclosures. Field-installed, top entry, mechanical hub connections on outdoor enclosures are not allowed in any case.

When top entry is unavoidable and needs to be made into outdoor enclosures, each entry shall first be approved in writing by the designated Shell responsible person. In no case shall the top entry point be above energized parts. A UV-resistant silicone shall then be applied to the hub and cable terminator or conduit. Next, a hot or cold shrink tubing, with an adhesive coating, shall be installed over the same to provide a watertight seal. Aluminum plates, boxes, and enclosures shall be isolated from steel with 0.125 in. thick fiberglass isolators and secured using 316 stainless steel hardware.

All enclosures shall be grounded in accordance with (12).

8.5 IDENTIFICATION

All enclosures shall be labeled in accordance with (13).

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9 LIGHTING SYSTEMS

9.1 AC LIGHTING SYSTEM COMPONENTS

High-pressure sodium (HPS) and fluorescent, corrosion-resistant luminaires, NRTL-listed and -labeled in accordance with UL 844 and UL 595, suitable for use in hazardous locations shall be used in outdoor areas. All outdoor fixtures shall utilize a guard installed over the globe. Floodlights suitable for use in hazardous locations shall be used outdoors where practical.

NOTE: Mercury vapor (MV) luminaires may only be used with prior approval from the designated Shell responsible person.

Interior lighting in non-hazardous, air-conditioned locations shall be commercial grade, fluorescent, or incandescent luminaires. Lighting for other non-hazardous interior locations shall be industrial-grade, corrosion-resistant, fluorescent luminaires.

9.2 DC LIGHTING SYSTEM COMPONENTS

When required, DC luminaires shall be incandescent type, NRTL-listed and -labeled, with temperature ratings suitable for the area. Luminaires that are not installed in environmentally controlled spaces shall be enclosed, gasketed, and suitable for use in hazardous locations. The fixture shall utilize a guard installed over the globe.

9.3 INSTALLATION

Location of luminaires shall be coordinated with the designated Shell responsible person to ensure that design requirements are met, the potential for physical damage is minimized, and maintenance access is provided. The minimum mounting height (measured from the bottom of the luminary) shall allow at least 6 ft, 8 in. of clearance above all walkways. Poles or stanchions used for mounting luminaires shall maintain a clearance of not less than 3 in. from any handrail or railing and any other object.

All luminaires installed in hazardous and non-hazardous locations shall meet the requirements of ENG0113SP, NEC, and API RP 14F or API RP 14FZ, as applicable.

Aluminum luminaires installed outdoors shall not be mounted in direct contact with bare, galvanized, or painted steel. A 0.125-in. thick fiberglass plate shall be installed between the luminary and steel. Mounting bolts and hardware shall be 316 stainless steel.

In high vibration areas, such as compressor installations, HPS or MV luminaires with remote mounted ballasts may be used. Care shall be taken to limit the distance between the remote ballast and the luminary to within the manufacturer’s recommendation for operation at 40°C.

Lighting circuits shall be properly protected with fused switches or circuit breakers. Luminaires shall be installed on circuits such that a failure in one circuit shall not leave an entire area in darkness.

Each luminary shall be permanently labeled with the tag number, voltage, panelboard designation, and circuit number. Emergency luminaires shall be labeled with a “peel-and-stick” red “E” on white background, or as required by the AHJ. UPS luminaires shall be identified with a “peel-and-stick” 0.50-in. diameter red dot.

Mercury vapor or high-pressure sodium luminaires shall be wired internally with wire rated 200°C (e.g. Type SF1). Branch circuit wire rated at 90°C shall be used to connect mercury vapor, high-pressure sodium, or incandescent luminaires.

9.4 RECEPTACLES

Outdoor and workshop receptacles shall be provided with ground fault protection. Receptacles shall be located every 100 ft (maximum). Receptacles provided for welding activities do not require ground fault protection.

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10 AIDS TO NAVIGATION

10.1 GENERAL

The installation of aids to navigation shall conform to the requirements of NEC, USCG, and API RP 14F or API RP 14FZ, as applicable. Aids to Navigation equipment shall be installed in accordance with the “FNA” series of (Appendix B).

10.2 FOG HORNS

The fog horns shall be mounted on opposite corners near the exterior boundary of the facility as shown on the contract drawings.

10.3 NAV-AID LANTERNS

Nav-aid lanterns shall be installed on each of the four corners of a platform, as shown on the contract drawings, to provide unobstructed signaling through a 360° around the facility. All lanterns shall be mounted at the same elevation above the mean water level, synchronized with each other, and leveled.

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11 EQUIPMENT INSTALLATION

11.1 GENERAL

All equipment shall be installed in accordance with this document, Shell’s OPS0177A, (Appendix B) of this document, the project contract documents and drawings, and the appropriate equipment manufacturer’s recommendations.

Prior to installation, the physical and mechanical condition of all equipment shall be inspected, and the nameplate data shall be compared to the project drawings and specifications. The designated Shell responsible person shall be notified immediately upon discovery of damage or a discrepancy. This equipment shall not be installed without prior written approval.

Equipment shall be installed level and plumb, and shall be properly grounded to the facility utilizing one of the methods listed in (12). Once installation is complete, verify that all shipping brackets, braces, straps, and other aids have been removed.

Anytime a paint system is disturbed by drilling and tapping or welding of brackets, etc. the paint shall be repaired in accordance with ENG0080SP Coatings and Markings (Schedule P).

11.2 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC)

Switchgear and motor control center lineups shall be bolted in place in accordance with manufacturer’s recommendations. After installation, required area clearances, correct alignment, proper operation of doors, mechanisms, and removable components shall be verified.

11.3 TRANSFORMERS

11.3.1 General

Transformers shall be leveled and bolted in place using stainless steel hardware. Proper transformer core, frame, and enclosure grounding shall be verified. All bolted electrical field connections shall be tightened to the proper torque using a calibrated torque wrench, in accordance with manufacturer’s recommendations, and torque paint applied in the presence of the designated Shell responsible person.

The transformer tap connections shall be as specified in the contract documents.

11.3.2 Dry Type Transformers

All lighting transformers installed outdoors shall be suitable for a marine environment with 115°C rise above ambient and a 200°C insulation rating. Lighting transformers shall not be located on open deck spaces without written approval from the designated Shell responsible person. Transformers installed outdoors shall be TENV design and have encapsulated windings and 316 stainless steel enclosures.

11.4 MOTORS

11.4.1 General Requirements

Motors shall be provided in accordance with Shell’s standard motor specifications ENG0083SP for NEMA frame motors 1/2 to 200 horsepower and ENG0084SP for large and critical AC Induction motors. Any deviations to the requirements of these specifications shall be approved in writing by the designated Shell responsible person.

11.4.2 Motor Controllers

Individual, field-located, motor starters shall not be used without written Shell approval. All integral horsepower, three-phase induction motors shall be supplied from full voltage combination motor controllers, with fused disconnects or adjustable motor circuit protectors for short circuit protection. Controllers shall be equipped with an overload relay in each phase

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capable of de-energizing the motor. The control circuit shall be designed for 2 or 3 wire control. If control voltage is from an external source, an interlock switch in the circuit breaker or breaker/fuse operating mechanism and a control fuse shall be provided.

11.4.3 Motors In Hazardous Locations or Outdoor Areas

In Class 1, Division 1 or Zone 1 areas, motors shall be NRTL-listed and -labeled as explosion proof.

In Class I, Division 2 or Zone 2 or outdoor areas, totally enclosed fan cooled (TEFC), totally enclosed air-to-air cooled (TEAAC), totally enclosed water-to-air cooled (TEWAC), or weather protected (WPII) motors having no arcing or high temperature devices shall be used. Motors having arcing or high temperature devices shall be NRTL-listed and -labeled as explosion-proof, or all arcing and high temperature devices shall be provided with enclosures approved for Class I, Division 2 locations, or the motor shall be supplied with positive-pressure ventilation from a source of clean air and shall comply with the requirements of NFPA 496.

DC motors shall be provided with a forced ventilation system for cooling with air intakes drawing from a safe location, preferably outboard. The cooling air shall be exhausted through a spark arrestor type assembly to prevent the discharge of sparks into an area where flammable vapors could be anticipated under abnormal conditions.

Motors installed indoors in an environmentally controlled, unclassified atmosphere may be General Purpose type.

11.5 GENERATORS

11.5.1 Installation

Generators shall be installed with automatic voltage regulators to facilitate accurate voltage control for the electrical power distribution system. Each regulator shall be provided with a manual voltage control feature to aid in the drying operation of the generator stator windings when required due to abnormal climate conditions.

11.6 HEATING, VENTING, AND AIR-CONDITIONING (HVAC) EQUIPMENT

11.6.1 General

HVAC equipment (window and central units) and heat pumps installed outdoors to cool or heat rooms or buildings shall be NRTL-listed and -labeled for the hazardous area where they are installed.

11.6.2 Window Units

• Window type HVAC systems shall be NRTL-listed and -labeled for where they are installed, but as a minimum they shall be NRTL-listed and -labeled for Class 1, Division 2, Group D or Zone 2, Group IIA.

• Units shall be sealed at the wall to prevent air exchange between the room interior and the outside environment.

• Arcing devices such as switches, thermostats, or overloads shall be installed in the room unless the devices are hermetically sealed.

• Fresh air vent openings in air conditioners shall be permanently sealed off, and ventilation control devices shall be removed.

• Openings for wires and tubes in the bulkhead separating the outside and inside of unit shall be plugged with duct seal. DO NOT BLOCK DRAIN FOR CONDENSATION OF THE EVAPORATOR COIL.

• Window type units should not be installed at such a height relative to the floor as to require a ladder to facilitate the replacement of the unit. The installation should be easily

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maintainable. If excessive height is required, then provisions shall be installed to allow for maintenance and replacement of the unit without the use of a ladder.

11.6.3 Central HVAC Systems

Central type HVAC systems shall, as a minimum, be suitable for Class 1, Division 2, Group D or Zone 2, Group IIA locations and shall satisfy the following installation requirements:

• All arcing devices in the compressor-condensing units, installed outdoors, such as contactors, pressure or temperature switches, and overload switches, shall be installed in explosion-proof enclosures.

• Condenser fan motor, evaporator, and blower units shall be non-arcing type, or they shall be explosion-proof.

• All portions of the HVAC system installed outdoors shall be fabricated of corrosion-resistant materials to provide adequate service in a harsh marine environment.

• A permanent, corrosion-resistant nameplate or tag stating that the unit has been modified for offshore use, along with the name of the manufacturer and pertinent equipment details for maintenance, shall be attached.

11.7 LIGHTING PANELS

Lighting panels shall be installed with a means to lock out each individual breaker. Panelboard mounting height shall be in conformance with NEC maximum mounting height and location requirements. All circuits shall be legibly identified as to purpose or use on a circuit directory located on the face or inside of the panel door. Panel boards shall have a main circuit breaker, copper buses, separate termination facilities for neutral and ground connections, and bolt-on type or plug-in style circuit breakers.

Lighting panels shall not be located directly over transformers unless the lighting panel is offset from the wall to the same depth as the transformer in accordance with NEC requirements.

11.8 BATTERY SYSTEMS

Battery chargers shall be installed indoors within a controlled environment and spaced to ensure proper ventilation in accordance with the manufacturer’s recommendations. In addition, barriers shall be provided to prevent the placement of objects on top of, or the entry of any substance into, the charger enclosure.

Batteries shall be located in adequately ventilated battery rooms or outdoors in ventilated, corrosion-resistant enclosures. Reference API RP 14F and API RP 500 or API RP 14FZ and API RP 505 for battery ventilation requirements.

All bolted electrical connections shall be verified for tightness using a calibrated torque wrench, to the values required by the manufacturer, in the presence of the designated Shell responsible person. The manufacturer’s approved corrosion-inhibiting grease shall be applied on the contact surfaces of all cell-to-cell and terminal connection points.

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12 GROUNDING AND BONDING

12.1 GENERAL

Equipment grounding shall comply with the NEC and API RP 14F or API RP 14FZ, as applicable. Insulated equipment grounding conductors shall have a continuous outer finish that is either green or green with 1 or more yellow stripes, in accordance with NEC Article 250.119 and API RP 14F section 6.10.3.3 or API RP 14FZ section 6.10.3.3. Non-current carrying metallic parts of electrical equipment shall be sufficiently grounded to eliminate shock hazards and adequately carry fault currents. The resistance between equipment and ground should be nominally 1 ohm or less and shall be no more than 5 ohms.

Even if a grounding conductor is installed in the cable, a local, visible equipment ground connection to the platform structure is required for the following (including temporary installations):

• Transformer housings

• Enclosures of motors and generators

• Cable tray and channel

• All machinery skid units that are not welded to the deck or module

• Metallic enclosures, control stations, junction boxes, circuit breakers, panelboards, motor starters, etc.

• Switchgear and motor control center enclosures

• Metal buildings that are not integrated into the deck or module

• “Module to module” interconnect when the structures aren’t welded together

• Tanks and vessels that are not welded to the deck or module

• Immersion heaters

• PLC equipment

• Metal penetration plates

• Flare towers and antenna towers

• UPS

• Grounded DC Systems (Chargers & Batteries)

• All metal enclosures that house electrical devices or terminations

NOTE: In some cases, a cover or door may be required to be removed or opened to visually see the equipment ground conductor, for example Switchgear or MCCs.

12.2 METHOD

The above items shall be grounded by either:

• a welded connection between the skid or equipment and the platform structure, or

• an insulated equipment grounding conductor with a continuous outer finish that is either green or green with one or more yellow stripes, terminated with corrosion resistant connection.

12.2.1 8.2.1 Grounding Conductor/Wire Sizing

The grounding conductor/wire shall be a minimum of #6 AWG and shall be sized as follows:

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a) Individual motors, generators, transformers, etc.

• Up to 160 A (FLA) - #6 AWG

• 161 A (FLA) to 400 A (FLA) - #2 AWG

• 401 A (FLA) to 800 A (FLA) - #2/0 AWG

• 801 A (FLA) to 1280 A (FLA) - #4/0 AWG

• Above 1281 A (FLA), see NEC Table 250.122

b) Where skids or packages having electrical equipment installed thereon are grounded by a grounding conductor, the conductor shall be sized according to the cumulative FLA on the package. The conductor/wire shall be protected from mechanical damage by selecting a protected location or installing it in a nonmagnetic conduit sleeve.

12.2.2 Ground Conductor/Wire Terminations

Grounding conductors/wires shall be attached to the platform structure by a welded ground boss or drilling and tapping a hole in the steel and utilizing 3/8 in.-16 (or larger) stud (service post) or 316 stainless steel bolt with a ring type cable terminator. The threaded stud connection shall be lubricated with a conducting lubricant prior to installation. Use of any other methods shall require approval from the designated Shell responsible person.

All ground connection points shall be paint and rust free prior to make up. All local grounding jumper termination points shall be completely coated with Scotch # 1602 electrical sealer after the connections are made.

Ground conductors/wires attached to moveable equipment shall be installed to permit movement.

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13 LABELING AND NAMEPLATES

13.1 GENERAL

All electrical equipment (including enclosures, panels, and junction boxes) shall be provided with a master nameplate, that displays a text name, a description, and an identifying number as defined by Shell’s ENG0073SP Human Factors Engineering Specification for Labeling of Facilities, Equipment, and Piping, Section 2.

All gauges, controls, lights, etc. on a panel, box, or other enclosure shall also be labeled. All labels shall be placed above their respective gauge, indicator, etc.

Nameplates shall be color-coded in accordance with ENG0073SP, Sections 2 and 8.

13.2 MATERIAL

All panel-mounted label plates shall be 0.125 in. thick, 3-ply phenolic or 2-plex labels with engraved lettering, (0.1875 in. high minimum), 45° beveled perimeter, and attached with stainless steel screws and aircraft type self-locking nuts. Screw holes in the label shall be slightly oversized to allow for expansion and contraction of the label. For explosion-proof enclosures, labels shall be attached using silicone or other UV-resistant adhesives that will result in permanent adhesion.

13.3 EQUIPMENT TAGS

Other equipment shall be labeled/marked with stainless steel tags with embossed or debossed lettering (0.25 in. minimum letters) and secured with black nylon or stainless steel cable ties.

13.4 INDOOR TAGS

Labeling for items installed indoors not subject to dirt or abuse may be the vinyl “peel-and-stick” type. The color and size requirements given above shall apply.

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14 QUALITY ASSURANCE / QUALITY CONTROL (QA/QC)

14.1 GENERAL

Construction Verification Check Sheets shall be completed for each component and cable installed. Completed check sheets shall be submitted to the designated Shell responsible person. Recommended check sheets can be found in (Appendix D).

14.2 INSTRUMENTATION CABLES

Instrumentation conductors/wiring shall be tested with an ohmmeter for continuity prior to termination.

14.3 LOW VOLTAGE (UP TO 600 V) POWER AND CONTROL CABLES

All power cables shall be subjected to insulation resistance tests on all power conductors once terminated, unless the power cable connects to a VFD. For power cables connected to VFDs, insulation resistance shall be tested before final termination, but after all lugs and other preparations are complete. The insulation-resistance test shall be performed on each conductor with respect to ground and adjacent conductors. Applied potential and pass criteria shall be in accordance with Table 7.

All control conductors/wiring shall be tested with an ohmmeter for continuity.

If the test indicates that a conductor or cable has been damaged, the Contractor shall notify the designated Shell responsible person immediately and the conductors shall not be terminated.

All electrical power cable (P#-XXXX) terminations shall be tightened to the proper torque using a calibrated torque wrench, as in accordance with manufacturer’s recommendations or in accordance with (Appendix E), documented in accordance with (Appendix D), and torque paint applied. Cables #4/0 and larger shall be torqued, witnessed and signed off by the designated Shell responsible person.

14.4 MEDIUM VOLTAGE (601 VAC TO 34K VAC) CABLES

Prior to cable termination and after installation, an insulation-resistance test shall be performed utilizing a megohmmeter using applied potential and pass criteria shall be in accordance with Table 7. Each conductor shall be individually tested with all other conductors and shields grounded. Test duration shall be 1 minute.

Next a shield-continuity test shall be performed on each power cable by ohmmeter method.

Following stress relief installation and termination, conductors shall be high potential tested to verify the integrity of the termination. The high potential test shall be done before termination if connected to a VFD. Pass-fail criteria for all high potential testing shall be in accordance with the manufacturer’s test voltage and pass criteria, or by experienced testing firms guidelines for passing values and shall be approved in writing by the designated Shell responsible person. Test voltages shall not exceed 80% of cable manufacturer’s factory test value or the values in Table 6 below.

The DC acceptance test (high potential) is performed on all medium voltage cables, including terminations and joints, after cable system installation and before the cable system is placed into service. These tests shall be in accordance with ANSI/IEEE 400, ICEA S-93-639/NEMA WC 74, ICEA S-94-649, and ICEA S-97-682 (reference section 7 [“Medium Voltage Cables”] of NETA Acceptance Testing Specification [ATS]).

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Table 7 Medium-Voltage Cables Maximum Maintenance Test Voltages (kV, DC)

Insulation Type

Rated Cable Voltage (kV)

Insulation Level (Percent)

Test Voltage kV, DC

5 100 19 5 133 19

15 100 41 15 133 49

Elastomeric: Butyl and Oil

Base 25 100 60 5 100 19 5 133 19 8 100 26 8 133 26

15 100 41 15 133 49 25 100 60 25 133 75 28 100 64

Elastomeric: EPR

35 100 75

All electrical cable terminations shall be tightened to the proper torque using a calibrated torque wrench, as in accordance with manufacturer’s recommendations or in accordance with (Appendix E), documented in accordance with (Appendix D) and torque paint applied in the presence of a designated Shell responsible person.

14.5 EQUIPMENT

All electrical equipment shall be megger tested for acceptance in accordance with Table 8.

14.6 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC)

In the presence of a designated Shell responsible person, all bolted electrical connections, shall be:

• tightened to the proper torque using a calibrated torque wrench, as in accordance with manufacturer’s recommendations or in accordance with (Appendix E),

• documented in accordance with (Appendix D), and

• given an application of torque paint.

The designated Shell responsible person shall affix a tag to the MCC section, switchgear section, etc. stating the date the connection was made, torque value applied, and name of the Shell representative that witnessed the procedure.

All low voltage switchgear and motor control shall be subjected to insulation-resistance tests on each bus section, phase-to-phase and phase-to-ground, for 1 minute. The value shall be recorded in the presence of a designated Shell responsible person prior to energizing circuits. Its insulation resistance value shall be greater than the values in Table 8 below.

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Table 8 Equipment Insulation Resistance Acceptance Levels

Nominal Rating of Equipment in Volts

Minimum Test Voltage, DC

Recommended Minimum

Insulation Resistance inMegohms

250 500 25 600 1,000 100

1,000 1,000 100 2,500 1,000 500 5,000 5,000 1,000 8,000 5,000 2,000

All medium voltage switchgear and motor control shall be subjected to an AC voltage withstand test (Hipot) on each bus section, each phase to ground with phases not under test grounded, in accordance with manufacturer’s published data. If manufacturer has no recommendation for this test, it shall be in accordance with Table 9 below. The test voltage shall be applied for 1 minute. The value shall be recorded in the presence of a designated Shell responsible person prior to energizing circuits. The equipment shall pass the withstand test values in Table 9 below in order to be energized.

Table 9 Medium Voltage AC Withstand Test Acceptance Levels (DC reference only)

Maximum Test Voltage kV Type of Switchgear

Rated Maximum Voltage

(kV) (rms) AC DC

4.76 14 20 8.25 27 37 15.0 27 37 27.0 45 †

Metal-Clad Switchgear

38.0 60 † 15.5 37 † 38.0 60 † Station-Type

Cubicle Switchgear 72.5 120 † 4.76 14 20 8.25 19 27 15.0 27 37 15.5 37 52 25.8 45 †

Metal Enclosed Interrupter Switchgear

38.0 60 †

Where applicable, the current and potential transformer (CT and PT) ratios and polarity shall be checked to see that they correspond with the contract documents.

14.7 TRANSFORMERS

Transformer insulation resistance testing detailed below shall be in accordance with the latest revision of NETA ATS.

14.7.1 Dry Type Transformers

Prior to initial energization, small, low-voltage, air-cooled, dry type transformers which are not located within an MCC or switchgear lineup, shall have insulation-resistance tests performed winding-to-winding and each winding-to-ground for a 1-minute duration with test voltage in accordance with Table 10 below.

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14.7.2 Liquid-Filled Transformers

Large, medium voltage, air-cooled or liquid cooled, transformers: Insulation-resistance tests shall be performed winding-to-winding and each winding-to-ground for a 1-minute duration with test voltage in accordance with Table 10 below. The polarization index shall be calculated and shall be greater than 1.0 and shall be recorded for future reference. The turns-ratio test shall be conducted, and the results should not deviate more than 1-half percent from either the adjacent coils or the calculated ratio.

Liquid levels shall be verified that they are correct. For transformers with nitrogen or other gas blanket, verify that a positive pressure (in accordance with the manufacturer’s data) is maintained.

Fluid Checks

An insulating fluid sample shall be taken and laboratory-tested in accordance with ASTM D-923. Tests shall include:

• Dielectric strength

• Acid Neutralization Number

• Interfacial tension

• Color

• PPM Water

The results of these tests shall be reviewed and approved by the designated Shell responsible person prior to initially energizing the transformer.

CAUTION: The appropriate use of PPE and procedures are required when obtaining oil samples from power transformers.

Table 10 Insulation Resistance Tests for Transformers

Recommended Minimum Insulation Resistance in Megohms Transformer Coil

Rating Type in Volts Minimum DC

Test Voltage Liquid Filled Dry

0 - 600 1000 100 500 601 - 5000 2500 1000 5000

Greater than 5000 5000 5000 25000

14.8 MOTORS

All motor insulation resistance testing shall be shall be in accordance with IEEE Std. 43 2000 and the test voltage and pass criteria shall be in accordance with Table 9. For motors larger than 200 horsepower the test duration shall be for ten minutes, and the polarization index shall be calculated. The polarization index ratio should be at least 2.0 for Class B insulation and Class F insulation machines. For motors 200 horsepower and less the test duration shall be for 1 minute. The Dialectric Absorption (DA) ratio shall be 1.5 or higher.

14.8.1 Installation

The following procedures shall be followed if a motor has been stored in an exposed location for more than 1 month, or is being placed into operation for the first time:

• Check motor breather and drain for proper operation.

• Preheat motor with space heater or low voltage heating circuit for minimum of 24 hours.

• For direct-coupled motor drives, when specified, perform special tests such as air gap spacing and pedestal alignment.

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• Confirm correct application of manufacturer’s recommended lubricants.

• Check motor circuit insulation from starter end of feeder after completing connection of motor. Perform winding-to-ground insulation resistance tests. The minimum acceptable readings shall be as shown below in section (14.8).

• Perform an uncoupled rotation test to ensure correct shaft direction. Verify overloads with proper settings are installed.

• Verify control circuits function properly.

• Measure and record running amps.

14.9 GENERATORS

The following tests shall be in accordance with NETA ATS- 2003.

a) Visual and Mechanical Inspection

• Confirm correct application and amounts of manufacturer’s recommended lubricants.

• Inspect and verify grounding.

• Tighten all bolted electrical field connections to the proper torque using a calibrated torque wrench, in accordance with manufacturer’s recommendations, in the presence of the designated Shell responsible person.

b) Electrical Tests

• Perform generator stator winding insulation resistance test in accordance with (14.8).

• Calculate polarization index. Minimum polarization index value shall be 2.0.

• Perform stator winding DC overpotential (Hipot) test in accordance with ANSI/IEEE 95 for medium voltage machines. If no evidence of distress or insulation failure is observed by the end of the total time of voltage application, the winding is considered to have passed the test.

• Verify that the generator space heaters are functional.

• Perform resistance tests on stator RTDs.

• Perform vibration baseline test

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15 GLOSSARY General technical terms used in this document will normally be based on the IEEE Standard Dictionary of Electrical and Electronics Terms (IEEE Standard 100).

Term/Abbreviation Definition Aluminum Aluminum shall refer to aluminum alloys containing

0.4% or less copper. These alloys are sometimes referred to as “copper-free” or “low copper content” aluminum.

Nationally Recognized Testing Laboratory (NRTL)

For all installations designed to North American standards Underwriters Laboratories (UL), Factory Mutual Research Corp. (FM), and ETL Testing Laboratories, Inc. (ETL) are considered to be approved NRTL; Canadian Standards Association (CSA) is approved if properly labeled for the US. For other installations, designs shall meet the requirements of the governing bodies.

High Temperature Devices A device whose maximum operating temperature exceeds 80% of the ignition temperature in degrees C of all of the gas or vapor involved.

Stainless Steel (SS) Stainless steel shall mean type 316 SS unless otherwise noted.

Standard Drawing Standard, primarily pictorial, representing an item or configuration and considered to have wide applicability in UA – Deepwater or SIEP-EP Projects-Offshore Engineering & Projects.

EMT Electrical Metallic Tubing HVAC Heating, Ventilation, and Air-Conditioning

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16 REFERENCE TABLES

In this Specification, reference is made to the publications listed in the tables below. These documents are incorporated by reference and their requirements shall apply as appropriate.

Unless specifically designated by date, the latest edition of each publication shall be used, together with any amendments/supplements/revisions thereto. Care should be taken because MMS and USCG government regulations make reference to specific editions of some specifications, and do NOT allow substitution of more recent editions of specifications than those specifically referenced in the CFRs.

UA – DEEPWATER STANDARDS and SPECIFICATIONS

SEPCo Human Factors Engineering Specification for Labeling of Facilities, Equipment, and Piping ENG0073SP

Coatings and Markings (Schedule P) ENG0080SPElectrical Equipment Specification – NEMA Frame (1/2-200 HP) Induction Motors (formerly Sch. U-2) ENG0083SP

Electrical Equipment Specification – NEMA Large Frame (Over 200 HP) Induction Motors (formerly Sch. U-3) ENG0084SP

Electrical Engineering Design Specification ENG0113

Portable Electronic Devices OPS0175

Operation Requirements for Electrical Systems Offshore OPS0177A

Safe Work Planning and Authorization System (SWPA) HSE0008

Electrical Safe Work Practices HSE0038-PR01

REGULATIONS

Code of Federal Regulations, Title 30 – Mineral Resources CFR 30Code of Federal Regulations, Title 33 – Navigation and Navigable Waters CFR 33

Code of Federal Regulations, Title 46 – Shipping CFR 46

INDUSTRY STANDARDS

API Manual of Petroleum Measurement Standards API MPMS Recommended Practice for Analysis, Design, Installation, and Testing Basic Surface Safety Systems for Offshore Production Platforms

API RP 14C

Recommended Practice for Design an Installation of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class 1, Division 1 and Division 2 Locations

API RP 14F

Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class I, Zone 0, Zone 1, and Zone 2 Locations

API RP 14FZ

Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division 1 and Division 2

API RP 500

Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, Zone 1 and Zone 2

API RP 505

Standard Specification for Concentric-lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft ASTM B 8

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Standard Specification for Rope-Lay-Stranded Copper Conductors Having Concentric-Stranded Members, for Electrical Conductors

ASTM B 173

Standard Practices for Sampling Electrical Insulating Liquids ASTM D 923 5-46 kV Shielded Power Cable for Use in the Transmission and Distribution of Electric Energy ICEA S-93-639

Standard for Concentric Neutral Cables Rated 5-46 kV ICEA S-94-649 Standard for Utility Shielded Power Cables Rates 5-46 kV ICEA S-97-682 IEEE Recommended Practice for Testing Insulation Resistance of Rotating Machinery IEEE Standard 43

IEEE Recommended Practice for Electric Installations on Shipboard IEEE Standard 45

The Authoritative Dictionary of IEEE Standard Terms IEEE Standard 100 Guide for Field Testing and Evaluation of the Insulation of Shielded Power Cable Systems IEEE 400

ERTA Recommended Practice for Marine Cable for Use on Shipboard and Fixed or Floating Marine Platforms IEEE 1580

National Fire Protection Association, National Electrical Code NFPA 70 (NEC) Standard for Electrical Safety in the Workplace NFPA 70E Standard for Purged and Pressurized Enclosures for Electrical Equipment NFPA 496

Fiberglass Cable Tray Systems NEMA FG1 Metallic Cable Tray Systems NEMA VE1 Cable Tray Installation Guidelines NEMA VE2 Acceptance Testing Specifications – For Electrical Power Distribution Equipment and Systems NETA ATS

UL Standard for Marine-Type Electric Lighting Fixtures UL 595 Standard for Electric Lighting Fixtures for Use in Hazardous (Classified) Locations UL 844

ENG0039SP January 2010

Page 47

APPENDIX A ELECTRICAL BILL OF MATERIALS LISTING

Click here for an electrical bill of materials listing.

APPENDIX B STANDARD ELECTRICAL DETAILS

Click here for a collection of standard electrical details.

APPENDIX C APPROVED LIST OF MANUFACTURERS

Click here for a list of approved manufacturers, organized by component type.

APPENDIX D ELECTRICAL CHECK SHEET INDEX

Click here for a hyperlinked index of electrical check sheets.

APPENDIX E TORQUE VALUE OF BOLTS

Click here for bolt torque value information.

ENG0039SP (Schedule F)

Appendix C

Approved Manufacturers List Electrical Equipment and Materials

January 2010

Rev. 5.0

Upstream A

mericas – Deepwater

ENG0039SP, Appendix C January 2010

Page 2

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not shown in these tables.

Table 1 Cables......................................................................................................................................3 Table 2 Cable Terminators..................................................................................................................3 Table 3 Cable Lugs..............................................................................................................................3 Table 4 Cable Terminations/Splices...................................................................................................4 Table 5 Cable/Wire Markers – Heat Shrinkable/Sleeve Type ...........................................................4 Table 6 Terminal Blocks......................................................................................................................4 Table 7 Penetration Devices ...............................................................................................................4 Table 8 Clamps ....................................................................................................................................5 Table 9 Studs .......................................................................................................................................5 Table 10 Cable Ties ...............................................................................................................................5 Table 11 Cable Tray & Fixing Struts.....................................................................................................5 Table 12 Conduit Fittings......................................................................................................................5 Table 13 Electrical Coatings and Lubricants ......................................................................................6 Table 14 UPS..........................................................................................................................................6 Table 15 Low Voltage Motors ...............................................................................................................6 Table 16 Medium Voltage Motors.........................................................................................................7 Table 17 Medium Voltage Synchronous Motors .................................................................................7 Table 18 DC Motors ...............................................................................................................................7 Table 19 Lights.......................................................................................................................................8 Table 20 Self-Contained Standby.........................................................................................................8 Table 21 Lighting Transformers (Dry Type – Less than 600V Primary) ..............................................8

ENG0039SP, Appendix C January 2010

Page 3

Table 1 Cables

Manufacturer Notes Okonite (Power & Control, Instrument) Preferred Manufacturer

Rockbestos (Power & Control, Instrument) Preferred Manufacturer

Amercable (Marine) Preferred Manufacturer

Southwire (Power & Control, Instrument) Preferred Manufacturer

Draka Kabel Preferred Manufacturer*

ABB-Norsk Cable Preferred Manufacturer *

Alcatel Preferred Manufacturer *

NOSKAB Preferred Manufacturer *

Kukdong Preferred Manufacturer *

Tyco Preferred Manufacturer *

General Cable Preferred Manufacturer *

Service Wire (Power & Control) Acceptable Manufacturer

Brand Rex (Marine) Acceptable Manufacturer

Kerite (Power & Control) Acceptable Manufacturer

Pirelli (Subsea) Acceptable Manufacturer

* This Manufacturer either also provides or solely provides European equipment (IEC) for projects that do not take place in the U.S.

Table 2 Cable Terminators

Manufacturer Notes Thomas & Betts Preferred Manufacturer

Crouse-Hinds Preferred Manufacturer

Hawk Preferred Manufacturer

BICC Acceptable Manufacturer

CMP Acceptable Manufacturer

Table 3 Cable Lugs

Manufacturer Notes Burndy Preferred Manufacturer

Thomas & Betts Preferred Manufacturer

3M Preferred Manufacturer

Blackburn Acceptable Manufacturer

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not

shown in these tables.

ENG0039SP, Appendix C January 2010

Page 4

Table 4 Cable Terminations/Splices

Manufacturer Notes 3M Preferred Manufacturer

Raychem Preferred Manufacturer

Euromould Acceptable Manufacturer

Bi-Hold Acceptable Manufacturer

Table 5 Cable/Wire Markers – Heat Shrinkable/Sleeve Type

Manufacturer Notes Thomas & Betts Preferred Manufacturer

3M Preferred Manufacturer

Raychem Preferred Manufacturer

Brady Acceptable Manufacturer

W.H. Company Acceptable Manufacturer

Chritchely Acceptable Manufacturer

Table 6 Terminal Blocks

Manufacturer Notes Entrelec Wago Preferred Manufacturer

Wago Preferred Manufacturer

Wiedmueller Preferred Manufacturer

Allen-Bradley Acceptable Manufacturer

Buchanan Acceptable Manufacturer

Electrovert Acceptable Manufacturer

Phoenix Acceptable Manufacturer

Table 7 Penetration Devices

Manufacturer Notes Myers (Conduit Hubs) Preferred Manufacturer

Alum-A-Fab (Aluminum Penetration Plates)

Preferred Manufacturer

Red Dot (Conduit Hubs) Preferred Manufacturer

MCT Brattberg (Cable Transit Frames & Blocks)

Preferred Manufacturer

Rox Blocks Preferred Manufacturer

T&B (Conduit Hubs) Preferred Manufacturer

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not

shown in these tables.

ENG0039SP, Appendix C January 2010

Page 5

Table 8 Clamps

Manufacturer Notes Nelson Electric (316 SS Carpenter Clamps)

Preferred Manufacturer

Production Fastening Systems, Inc. (Slotted Cable Supports)

Preferred Manufacturer

Pirelli (ex-BICC products) Preferred Manufacturer

Ellis Patents Preferred Manufacturer

Table 9 Studs

Manufacturer Notes Nelson Electric 316 SS Welded Stud Preferred Manufacturer

Hilti X-BT 316 SS Powder Actuated Stud Preferred Manufacturer

Production Fastening Systems, Inc. 316SS Type ARC ST Welded Stud

Acceptable Manufacturer

Table 10 Cable Ties

Manufacturer Notes Thomas & Betts Preferred Manufacturer

Panduit Acceptable Manufacturer

Table 11 Cable Tray & Fixing Struts

Manufacturer Notes B-Line (Aluminum) Preferred Manufacturer

Seasafe (Fiberglass) Preferred Manufacturer

Unistrut Preferred Manufacturer

Monstrut Acceptable Manufacturer

Hilti Acceptable Manufacturer

Thomas & Betts Acceptable Manufacturer

Table 12 Conduit Fittings

Manufacturer Notes Appleton Preferred Manufacturer

Crouse-Hinds Preferred Manufacturer

Thomas & Betts Preferred Manufacturer

Killark Acceptable Manufacturer

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not

shown in these tables.

ENG0039SP, Appendix C January 2010

Page 6

Table 13 Electrical Coatings and Lubricants

Manufacturer Notes Thomas & Betts (Kopr Shield CP-128 Lug to Lug or Lug to Steel)

Preferred Manufacturer

Crouse Hinds – STL (Noncurrent-carrying, threaded connections)

Preferred Manufacturer

3M Scotch #1602 (Sealer) Preferred Manufacturer

Table 14 UPS

Manufacturer Notes Solid State Controls (SCI) Preferred Manufacturer

AEG/SAFT (Germany) Preferred Manufacturer *

Merlin Gerin (France) Preferred Manufacturer *

Toshiba Acceptable Manufacturer

Gutor Acceptable Manufacturer

GE Acceptable Manufacturer

Emerson (Liebert) (UK) Acceptable Manufacturer *

Chloride Power (France) Acceptable Manufacturer *

* This Manufacturer either also provides or solely provides European equipment (IEC) for projects that do not take place in the U.S.

Table 15 Low Voltage Motors

Manufacturer Notes Siemens (Germany & USA) (NEMA & IEC) Preferred Manufacturer

Reliance Electric Preferred Manufacturer

ABB (Finland, Sweden) Acceptable Manufacturer *

GE Acceptable Manufacturer

Brook Hansen (UK) Acceptable Manufacturer *

Loher (Germany) Acceptable Manufacturer *

Feltem & Guilleaume Acceptable Manufacturer *

Toshiba Acceptable Manufacturer

US Electric Motors Acceptable Manufacturer

Baldor Acceptable Manufacturer

Teco Westinghouse (Large Frames) (4 pole only)

Acceptable Manufacturer

* This Manufacturer either also provides or solely provides European equipment (IEC) for projects that do not take place in the U.S.

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not shown in these tables.

ENG0039SP, Appendix C January 2010

Page 7

Table 16 Medium Voltage Motors

Manufacturer Notes Siemens Preferred Manufacturer

Reliance Preferred Manufacturer

Alsthom Acceptable Manufacturer *

Holec Acceptable Manufacturer *

FKI (Brush & Laurence Scott) Acceptable Manufacturer *

ABB Acceptable Manufacturer

GE Acceptable Manufacturer

Teco-Westinghouse (Large Frames) (4 pole only)

Acceptable Manufacturer

* This Manufacturer either also provides or solely provides European equipment (IEC) for projects that do not take place in the U.S.

Table 17 Medium Voltage Synchronous Motors

Manufacturer Notes Siemens Preferred Manufacturer

GE Preferred Manufacturer

ABB Acceptable Manufacturer

Teco-Westinghouse Acceptable Manufacturer

Table 18 DC Motors

Manufacturer Notes Siemens Preferred Manufacturer

Reliance Electric Preferred Manufacturer

ABB Acceptable Manufacturer

Harrischfeger Acceptable Manufacturer

GE Acceptable Manufacturer

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not shown in these tables.

ENG0039SP, Appendix C January 2010

Page 8

Table 19 Lights

Manufacturer Notes Crouse-Hinds Preferred Manufacturer

Stahl (Germany) Preferred Manufacturer

Lithonia (Indoor Only) Preferred Manufacturer

Hubbell Preferred Manufacturer

Pauluhn Preferred Manufacturer

Rig-A-Lite Preferred Manufacturer

CEAG Acceptable Manufacturer

Chalmit (UK) Acceptable Manufacturer

Victor (UK) Acceptable Manufacturer

Schuch (Germany) Acceptable Manufacturer

IMT (Netherlands) Acceptable Manufacturer

Legrand (France) Acceptable Manufacturer

Metalux Acceptable Manufacturer

Appleton Acceptable Manufacturer

Killark Acceptable Manufacturer

Thomas and Betts (Hazlux) Acceptable Manufacturer

Table 20 Self-Contained Standby

Manufacturer Notes Dual-Lite Preferred Manufacturer

Exide Preferred Manufacturer

CEAG Preferred Manufacturer

Sentry Acceptable Manufacturer

Victor Acceptable Manufacturer

Table 21 Lighting Transformers (Dry Type – Less than 600V Primary)

Manufacturer Notes Olsen (Outdoor – Epoxy filled) Preferred Manufacturer

Cutler-Hammer Preferred Manufacturer

GE Acceptable Manufacturer

Jefferson Electric Acceptable Manufacturer

Westinghouse Acceptable Manufacturer

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not shown in these tables.

ENG0039SP (Schedule F)

Appendix D

Electrical Check Sheet Index

January 2010

Rev. 5.0

Upstream A

mericas – Deepwater

ENG0039SP, Appendix D January 2010

Page 2

APPENDIX D ELECTRICAL CHECK SHEET INDEX

Click the links in the table below to access the referenced electrical check sheet.

Tag Description Associated Documents Required PagesDR-01 Discrepancy/Deficiency Report 1

CV-01 Specialty Cable DR-01 2

EI-01 Cable Termination DR-01 ET-03, 4, 5, 6, 9 2

EI-02 Cable Installation DR-01 ET-03, 4, 5, 6, 9 2

EI-03 Equipment Grounding DR-01 Sch F 2

EI-04 Cable Tray Grounding DR-01 Sch F Sec. 4.2.4 RFI-003-GL 2

EI-05 Cable Tray Installation Inspection DR-01 Sch F Sec. 4.2 2

EI-06 Lighting and Receptacles DR-01 2

EI-07 Nav Aid System DR-01 EI-03 1

EI-08 Page/Party System DR-01 EI-01, 2, 3 ET-03, 6 1

EI-09 Electrical Equipment Installation Inspection DR-01 EI-03 1

EI-10 MCC and Switchgear Installation Inspection DR-01 2

EI-11 Vertical Cable Tray Inspection DR-01 Sch F 1

EI-12 Change Request/RFI Inspection DR-01 1

ET-01 Motor Insulation and Rotation DR-01 ET-02 2

ET-02 Low Voltage Motor Insulation DR-01 EI-02, 3 ET-03 2

ET-03 Cable Conductor Continuity DR-01 1

ET-04 High Potential Test – Medium Voltage 6

ET-05 Insulation Test Power Cable DR-01 Sch F 2

ET-06 Insulation Test Instrument Cable DR-01 2

ET-08 MCC and Switchgear Bus Interconnect DR-01 1

ET-09 Insulation Test Control Cable DR-01 2

II-01 Instrument Installation Inspection DR-01 2

IT-01Installation Inspection and Leak Testing Process Systems – Tagged Tubing DR-01 2

IT-02Installation Inspection and Leak Testing Process Systems – Detailed Tubing DR-01 2

IT-03

Installation Inspection and Leak Testing Pneumatic Supply, Instrument Air and Control – Detailed Tubing DR-01 2

IT-04 Fusible Plug Loop Installation DR-01 2

IT-05

Installation Inspection and Leak Testing Pneumatic Supply, Instrument Air and Control – Tagged Tubing DR-01 2

Installation inspected and tested by responsible vendor technician. (Please print vendor company name and vendor technician's name in the comments section of this form.)

SPECIALTY CABLE

CV-01

Perform the following tests:

Serial No.:

1.

2.

Installation complete.

Installation in accordance with project documents (list reference drawings).

3.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

This form to be completed by the responsible vendor technician. This individual is to verify and validate that each unique specialty cable installation is complete, in accordance with project documents, and has been inspected and tested by himself or his firm and the cable has passed within the specific requirements of that installation and application.

NOTE:

Module:

1

Comments:

BOM/Description: - 2 3

Module:

1

Comments:

BOM/Description: - 2 3

Module:

1

Comments:

BOM/Description: - 2 3

Module:

1

Comments:

BOM/Description: - 2 3

Module:

1

Comments:

BOM/Description: - 2 3

[CBL] rptCBL_CV01 Page 1 of 2Data Entry:

Installation inspected and tested by responsible vendor technician. (Please print vendor company name and vendor technician's name in the comments section of this form.)

SPECIALTY CABLE

CV-01

Perform the following tests:

Serial No.:

1.

2.

Installation complete.

Installation in accordance with project documents (list reference drawings).

3.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

This form to be completed by the responsible vendor technician. This individual is to verify and validate that each unique specialty cable installation is complete, in accordance with project documents, and has been inspected and tested by himself or his firm and the cable has passed within the specific requirements of that installation and application.

NOTE:

Module:

1

Comments:

BOM/Description: - 2 3

[CBL] rptCBL_CV01 Page 2 of 2Data Entry:

DISCREPANCY / DEFICIENCY REPORT

DR-01 Serial No.:

Module:

Item/Tag No.

Red Tag No.

DISCREPANCY / DEFICIENCY:

Associated Checksheet:

Checksheet Serial No.

Deck Area:

COMMENTS & DISPOSITION:

SHELL QA COORDINATOR: DR-01 Cleared Date:

Contractor Tech:

Contractor QC Coord:

Shell E&I Inspector:

Date:

Date:

Date:

rptDR01 Page 1 of 1Data Entry:

CABLE TERMINATION

EI-01

Perform the following tests/inspections:1.

2.

Serial No.:

Compare conductor termination points to the latest drawing or change request number and record number in "Drawing No" space below.

Inspect conductor terminations for tightness and wire markers for correct numbers as per the latest drawing or change request.

3. Verify that either forms ET-04 (Hypot), ET-05, ET-06 or ET-09 (Insulation) and ET-03 (Continuity) are complete.

CABLE TAG

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QCInitials Passed w/DR-01

Shell RPInitials Date

S O U R C E :

D E S T I N A T I O N :

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

[CBL] rptCBL_EI01 Page 1 of 2Data Entry:

CABLE TERMINATION

EI-01

Perform the following tests/inspections:1.

2.

Serial No.:

Compare conductor termination points to the latest drawing or change request number and record number in "Drawing No" space below.

Inspect conductor terminations for tightness and wire markers for correct numbers as per the latest drawing or change request.

3. Verify that either forms ET-04 (Hypot), ET-05, ET-06 or ET-09 (Insulation) and ET-03 (Continuity) are complete.

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

Drawing No.: __________________

Drawing No.: __________________

1 3Comments:

BOM/Description: -

2

1 3Comments:

2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

[CBL] rptCBL_EI01 Page 2 of 2Data Entry:

CABLE INSTALLATION

EI-02

Perform the following tests/inspections:1.

2.

Serial No.:

Compare conductor size and quantity to the latest cable schedule or change request and record number in "Drawing No" space below.

Verify manufacturer and trade name jacket markings as per Schedule F.

3. Verify generic designation, voltage rating and temperature rating of the conductor insulation as per Schedule F.

4.

5.

Inspect cable glands for correct type and proper installation as per last cable schedule or change request.

Check cable ID tags for correct number and clarity as per the latest cable schedule or change request.

6. Check for cable jacket damage.

7. Cable supported in trays/studs properly. Maximum 3 cables per tie. Ties spaced properly per Schedule F.

CABLE TAG

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QCInitials Passed w/DR-01

Shell RPInitials Date

S O U R C E :

D E S T I N A T I O N :

54

54

76

76

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

54

54

76

76

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

54

54

76

76

[CBL] rptCBL_EI02 Page 1 of 2Data Entry:

CABLE INSTALLATION

EI-02

Perform the following tests/inspections:1.

2.

Serial No.:

Compare conductor size and quantity to the latest cable schedule or change request and record number in "Drawing No" space below.

Verify manufacturer and trade name jacket markings as per Schedule F.

3. Verify generic designation, voltage rating and temperature rating of the conductor insulation as per Schedule F.

4.

5.

Inspect cable glands for correct type and proper installation as per last cable schedule or change request.

Check cable ID tags for correct number and clarity as per the latest cable schedule or change request.

6. Check for cable jacket damage.

7. Cable supported in trays/studs properly. Maximum 3 cables per tie. Ties spaced properly per Schedule F.

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QCInitials Passed w/DR-01

Shell RPInitials Date

S O U R C E :

D E S T I N A T I O N :

54

54

76

76

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

54

54

76

76

Drawing No.: _________________________

Drawing No.: _________________________

1 3 Comments:

BOM/Description: -

2

1 3 Comments:2

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateS O U R C E :

D E S T I N A T I O N :

54

54

76

76

[CBL] rptCBL_EI02 Page 2 of 2Data Entry:

Perform the following tests:1.2.3.

EQUIPMENT GROUNDING

EI-03 Serial No.:

TAG NUMBER MODULEDWG

Ref

Inspect bolted and exothermic welded connections for tight threaded connections and positive contact with conductive surfaces.Inspect for proper application of "Scotch Ivy" to exposed connections.Where applicable, ensure that grounding conductors are supported at 2'-0" intervals.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Record ground wire size.

Comments:Description:

1 2 3 Ground Wire Size:4

Comments:Description:

1 2 3 Ground Wire Size:4

Comments:Description:

1 2 3 Ground Wire Size:4

Comments:Description:

1 2 3 Ground Wire Size:4

Comments:Description:

1 2 3 Ground Wire Size:4

[ED] rptED_EI03 Page 1 of 2Data Entry:

Perform the following tests:1.2.3.

EQUIPMENT GROUNDING

EI-03 Serial No.:

TAG NUMBER MODULEDWG

Ref

Inspect bolted and exothermic welded connections for tight threaded connections and positive contact with conductive surfaces.Inspect for proper application of "Scotch Ivy" to exposed connections.Where applicable, ensure that grounding conductors are supported at 2'-0" intervals.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Record ground wire size.

Comments:Description:

1 2 3 Ground Wire Size:4

[ED] rptED_EI03 Page 2 of 2Data Entry:

Inspect all Cable Tray Segments for the following:1.2.3.4.

Verify bonding jumpers installed at discontinuous tray, expansion splice plates and end of runs.Inspect bonding jumpers installation as per drawings and Schedule "F", Sect. 4.2.4.

Verify ground wire size, as per response to RFI-003-GL all jumpers shall be #4/0 AWG or dual #2/0 AWG (see RFI-003-GL for clarification).

Inspect grounding connections for tightness, threaded connection at steel and Scotch Ivy coating.

CABLE TRAY GROUNDING

EI-04 Serial No.:

SEGMENT ID MODULEDWG

RefContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDK Level

1 2 3 4Ground Wire Size:

Comments:

1 2 3 4Ground Wire Size:

Comments:

1 2 3 4Ground Wire Size:

Comments:

1 2 3 4Ground Wire Size:

Comments:

1 2 3 4Ground Wire Size:

Comments:

[TY] rptTY_EI_04 Page 1 of 2Data Entry:

Inspect all Cable Tray Segments for the following:1.2.3.4.

Verify bonding jumpers installed at discontinuous tray, expansion splice plates and end of runs.Inspect bonding jumpers installation as per drawings and Schedule "F", Sect. 4.2.4.

Verify ground wire size, as per response to RFI-003-GL all jumpers shall be #4/0 AWG or dual #2/0 AWG (see RFI-003-GL for clarification).

Inspect grounding connections for tightness, threaded connection at steel and Scotch Ivy coating.

CABLE TRAY GROUNDING

EI-04 Serial No.:

SEGMENT ID MODULEDWG

RefContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDK Level

1 2 3 4Ground Wire Size:

Comments:

[TY] rptTY_EI_04 Page 2 of 2Data Entry:

Inspect all Cable Tray Segments for the following:

CABLE TRAY INSTALLATION INSPECTION

EI-05 Serial No.:

1.2.3.4.5.6.

7.8.

9.

Conformance to drawing for correct location and BOM for correct size.Hold down clamps installed.Fiberglass isolators installed (aluminum tray only).Tray properly supported as per Schedule "F", Section 4.2No sharp edges.No obstructions.

ID numbers installed.Vertical runs secured as per 314 series, Detail #1 or Detail #2 for runs greater than 100'. All fiberglass tray vertical runs supported per Detail #72 regardless of length.Slotted rungs. (Vert. only)

SEGMENT ID MODULEDWG

RefContractor QC

Initials Passed w/DR-01 Shell RP

Initials DateDK Level

1 2 3 4 5 6 7 8 9

Comments:

1 2 3 4 5 6 7 8 9

Comments:

1 2 3 4 5 6 7 8 9

Comments:

1 2 3 4 5 6 7 8 9

Comments:

1 2 3 4 5 6 7 8 9

Comments:

[TY] rptTY_EI_05 Page 1 of 2Data Entry:

Inspect all Cable Tray Segments for the following:

CABLE TRAY INSTALLATION INSPECTION

EI-05 Serial No.:

1.2.3.4.5.6.

7.8.

9.

Conformance to drawing for correct location and BOM for correct size.Hold down clamps installed.Fiberglass isolators installed (aluminum tray only).Tray properly supported as per Schedule "F", Section 4.2No sharp edges.No obstructions.

ID numbers installed.Vertical runs secured as per 314 series, Detail #1 or Detail #2 for runs greater than 100'. All fiberglass tray vertical runs supported per Detail #72 regardless of length.Slotted rungs. (Vert. only)

SEGMENT ID MODULEDWG

RefContractor QC

Initials Passed w/DR-01 Shell RP

Initials DateDK Level

1 2 3 4 5 6 7 8 9

Comments:

[TY] rptTY_EI_05 Page 2 of 2Data Entry:

Perform the following tests/inspections:1.2.3.

LIGHTING and RECEPTACLES

EI-06 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that fixture and receptacle are in accordance with the drawings and specs.Check fixture and receptacle ID Tags.Energize circuits and ensure that fixtures and receptacles are on their designated circuit. Record voltage at source.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Verify that lighting panels have individual breaker lock-out devices.

Comments:Description:

1 2 3 Voltage at Source:4

Comments:Description:

1 2 3 Voltage at Source:4

Comments:Description:

1 2 3 Voltage at Source:4

Comments:Description:

1 2 3 Voltage at Source:4

Comments:Description:

1 2 3 Voltage at Source:4

[ED] rptED_EI06 Page 1 of 2Data Entry:

Perform the following tests/inspections:1.2.3.

LIGHTING and RECEPTACLES

EI-06 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that fixture and receptacle are in accordance with the drawings and specs.Check fixture and receptacle ID Tags.Energize circuits and ensure that fixtures and receptacles are on their designated circuit. Record voltage at source.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Verify that lighting panels have individual breaker lock-out devices.

Comments:Description:

1 2 3 Voltage at Source:4

[ED] rptED_EI06 Page 2 of 2Data Entry:

Perform the following tests:1.2.

NAVIGATION AID SYSTEM

EI-07 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that Form EI-03 (Grounding) has been completed.Verify that the Navigation Aid System components are installed in accordance with the location drawings.

Contractor QCInitials Passed w/DR-01

Shell RPInitials DateDETAIL

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

[ED] rptED_EI07 Page 1 of 1Data Entry:

Perform the following tests/inspections:1.2.3.

PAGE/PARTY SYSTEM

EI-08 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that Forms ET-06 (Cbl Insulation), ET-03 (Cbl Continuity), EI-01 (Cbl Termination) and EI-02 (Cbl Installation) have been completed.Verify that Form EI-03 (Grounding) has been performed.Verify that the Page/Party System components are installed in accordance with the location drawings.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

Comments:Description:

1 2 3 Location Dwgs:

Comments:Description:

1 2 3 Location Dwgs:

Comments:Description:

1 2 3 Location Dwgs:

Comments:Description:

1 2 3 Location Dwgs:

Comments:Description:

1 2 3 Location Dwgs:

Comments:Description:

1 2 3 Location Dwgs:

[ED] rptED_EI08 Page 1 of 1Data Entry:

Perform the following tests/inspections:1.2.

ELECTRICAL EQUIPMENT INSTALLATION INSPECTION

EI-09 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that Form EI-03 (Grounding) has been completed.Verify that the Electrical Equipment is installed in accordance with the drawings and specs.

Contractor QCInitials Passed w/DR-01

Shell RPInitials DateDETAIL

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

Comments:Description:

1 2 Location Dwgs:

[ED] rptED_EI09 Page 1 of 1Data Entry:

Perform the following tests:1.2.3.

MCC and SWITCHGEAR INSTALLATION INSPECTION

EI-10 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that equipment is properly secured.Verify that equipment is properly aligned and installed in accordance with the location drawings.Verify that name tags are in accordance with the drawings.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Assure that all doors, draw-out cubicles, mechanisms and removable buckets operate properly and are clear of obstructions.5. Verify that the equipment is clean and free of foreign matter.

Comments:Description:

1 2 Location Dwgs:3 4 5

Comments:Description:

1 2 Location Dwgs:3 4 5

Comments:Description:

1 2 Location Dwgs:3 4 5

Comments:Description:

1 2 Location Dwgs:3 4 5

Comments:Description:

1 2 Location Dwgs:3 4 5

[ED] rptED_EI10 Page 1 of 2Data Entry:

Perform the following tests:1.2.3.

MCC and SWITCHGEAR INSTALLATION INSPECTION

EI-10 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify that equipment is properly secured.Verify that equipment is properly aligned and installed in accordance with the location drawings.Verify that name tags are in accordance with the drawings.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Assure that all doors, draw-out cubicles, mechanisms and removable buckets operate properly and are clear of obstructions.5. Verify that the equipment is clean and free of foreign matter.

Comments:Description:

1 2 Location Dwgs:3 4 5

[ED] rptED_EI10 Page 2 of 2Data Entry:

Inspect all Cable Tray Segments for the following:1.

2.

Verify that cables installed in veritcal tray runs are secured using 316SS 0.25" minimum width Ty-raps as per Schedule "F", Sect. 2.4.2.

Verify that cables installed in vertical tray runs are in accordance with the following 314 series details: #6, #15.

VERTICAL CABLE TRAY INSPECTION

EI-11 Serial No.:

SEGMENT ID MODULEDWG

RefContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDK Level

1 2

Comments:

1 2

Comments:

1 2

Comments:

1 2

Comments:

1 2

Comments:

1 2

Comments:

[TY] rptTY_EI_11 Page 1 of 1Data Entry:

Perform the following tests:1.2.3.

CHANGE REQUEST / RFI INSPECTION

EI-12 Serial No.:

CHANGE REQUEST or RFI Number MODULEDWG

Ref

Make a photo copy of the Change Request or RFI document.Verify changes represented by the Change Request or RFI have been implemented.QC Inspector - Sign, date, and attach copy of Change Request or RFI to this checksheet.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials Date

Comments:Description:

1 2 3

Comments:Description:

1 2 3

Comments:Description:

1 2 3

Comments:Description:

1 2 3

Comments:Description:

1 2 3

Comments:Description:

1 2 3

[ED] rptED_EI12 Page 1 of 1Data Entry:

MOTOR INSULATION AND ROTATION

ET-01

Perform the following tests/inspections:

Serial No.:

Test Equipment:

Calibration Date:

1.

2.

Verify completion of Form ET-02 (Motor Installation).

Perform insulation test (from starter end of feeder thru motor) and record below.

Check motor rotation; correct if necessary.3.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

MINIMUM ACCEPTABLE MOTOR INSULATION RESISTANCE: 10 megohms - 1000 vdc megger - duration 30

seconds.

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

[CBL] rptCBL_ET01 Page 1 of 2Data Entry:

MOTOR INSULATION AND ROTATION

ET-01

Perform the following tests/inspections:

Serial No.:

Test Equipment:

Calibration Date:

1.

2.

Verify completion of Form ET-02 (Motor Installation).

Perform insulation test (from starter end of feeder thru motor) and record below.

Check motor rotation; correct if necessary.3.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

MINIMUM ACCEPTABLE MOTOR INSULATION RESISTANCE: 10 megohms - 1000 vdc megger - duration 30

seconds.

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

A-Gnd B-Gnd C-Gnd Power Cable No:

Module:

1

Comments:

BOM/Description: - 2 3 Clockwise rotation Counter-clockwise rotation

[CBL] rptCBL_ET01 Page 2 of 2Data Entry:

Perform the following tests/inspections:1.2.3.

LOW VOLTAGE MOTOR INSTALLATION

ET-02 Serial No.:

TAG NUMBER MODULEDWG

Ref

Compare nameplate and circuit number to one-lines.Inspect terminal box, remove foreign materials.Verify completion of Forms ET-03 (Cable Continuity), EI-02 (Cable Installation) and EI-03 (Grounding).

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Verify size of starter overloads with data provided by SOI.

Comments:Description:

1 2 3 Power Cable No.:4

Comments:Description:

1 2 3 Power Cable No.:4

Comments:Description:

1 2 3 Power Cable No.:4

Comments:Description:

1 2 3 Power Cable No.:4

Comments:Description:

1 2 3 Power Cable No.:4

[ED] rptED_ET02 Page 1 of 2Data Entry:

Perform the following tests/inspections:1.2.3.

LOW VOLTAGE MOTOR INSTALLATION

ET-02 Serial No.:

TAG NUMBER MODULEDWG

Ref

Compare nameplate and circuit number to one-lines.Inspect terminal box, remove foreign materials.Verify completion of Forms ET-03 (Cable Continuity), EI-02 (Cable Installation) and EI-03 (Grounding).

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

4. Verify size of starter overloads with data provided by SOI.

Comments:Description:

1 2 3 Power Cable No.:4

[ED] rptED_ET02 Page 2 of 2Data Entry:

CABLE CONDUCTOR CONTINUITY

ET-03

Perform the following tests:1.

2.

CABLE TAGContractor QC

Initials Passed w/DR-01 Shell RP

Initials Date

Serial No.:

Verify continuity of each conductor using Sound Powered Phones or a VOM.

Verify that cable SOURCE and DESTINATION are correct.

SOURCE INFO DESTINATION INFO

Test Equipment:

Calibration Date:

Module:

1 2

Comments:

BOM/Description: -

Module:

1 2

Comments:

BOM/Description: -

Module:

1 2

Comments:

BOM/Description: -

Module:

1 2

Comments:

BOM/Description: -

Module:

1 2

Comments:

BOM/Description: -

Module:

1 2

Comments:

BOM/Description: -

[CBL] rptCBL_ET03 Page 1 of 1Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 1 of 6Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 2 of 6Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 3 of 6Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 4 of 6Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 5 of 6Data Entry:

HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE

ET-04 Serial No.:

Part 3

sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

A1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

B1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8Phase

C1

min 9 min 10 min 11 min 12 min 13 min 14 min 15

5.

6.

Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.

Record date of last calibration in space provided.

All other phases to be grounded / earthed.Time at 25 KV

Repeat for phase B:

Repeat for phase C:

Part 2

1. Read test equipment instruction manual prior to using test equipment.2. The test voltage shown below shall be reached in equal voltage and time increments.3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to

4. Record the stabilized leakage current in microamps, at the end of each time interval.

Voltage Hold Time At Each Step: 60 sec

5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV

stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.

Phase A1

Phase B1

Phase C1

Repeat for phase B:

Repeat for phase C:

Part 1

Test Equipment:

Calibration Date:

Date:

Time:

Weather: Temp: (ºF)

% Humidity: Temp: (ºC)

Module: Comments:

BOM/Description: -

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

[CBL] rptCBL_ET04 Page 6 of 6Data Entry:

INSULATION TEST POWER CABLE

ET-05

Perform the following tests:

Serial No.:

Test Equipment:

Calibration Date:

1.

2.

Megger cables conductor to conductor and conductor to ground.

Record MEGOHM readings below.

Verify generic designation, voltage rating, and temperature rating of the conductor insulation as per schedule F.

3.

CABLE TAGContractor QC

Initials Passed w/DR-01 Shell RP

Initials DateSOURCE INFO DESTINATION INFO

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

[CBL] rptCBL_ET05 Page 1 of 2Data Entry:

INSULATION TEST POWER CABLE

ET-05

Perform the following tests:

Serial No.:

Test Equipment:

Calibration Date:

1.

2.

Megger cables conductor to conductor and conductor to ground.

Record MEGOHM readings below.

Verify generic designation, voltage rating, and temperature rating of the conductor insulation as per schedule F.

3.

CABLE TAGContractor QC

Initials Passed w/DR-01 Shell RP

Initials DateSOURCE INFO DESTINATION INFO

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

A-B B-C C-A A-Gnd B-Gnd C-GndMegohm Readings

Module:

1

Comments:

BOM/Description: - 2 3

[CBL] rptCBL_ET05 Page 2 of 2Data Entry:

ET-06

Perform the following test:

1/26/01 12:58:18 PM

Serial No.:

Test Equipment:

Calibration Date:

1.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

Using an Ohm meter, test resistance shield to shield, wire to shield, overall shield to individual shields, and overall shield to ground.

TEST AFTER GLANDED. MINIMUM ACCEPTABLE INSULATION RESISTANCE: 2.0 MEGOHMS.

MEGGERING IS NOT ALLOWED ON SHIELDED CABLES

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

[CBL] rptCBL_ET06 Page 1 of 2Data Entry:

ET-06

Perform the following test:

1/26/01 12:58:18 PM

Serial No.:

Test Equipment:

Calibration Date:

1.

CABLE TAGContractor QC

Initials Passed w/DR-01

Shell RP

Initials DateSOURCE INFO DESTINATION INFO

Using an Ohm meter, test resistance shield to shield, wire to shield, overall shield to individual shields, and overall shield to ground.

TEST AFTER GLANDED. MINIMUM ACCEPTABLE INSULATION RESISTANCE: 2.0 MEGOHMS.

MEGGERING IS NOT ALLOWED ON SHIELDED CABLES

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

Module:

1

Comments:

BOM/Description: -

Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd

Insulation Resistance

[CBL] rptCBL_ET06 Page 2 of 2Data Entry:

Perform the following tests:1.2.3.

MCC and SWITCHGEAR BUS INTERCONNECT

ET-08 Serial No.:

TAG NUMBER MODULEDWG

Ref

Verify bus alignment at connection points.Inspect bus tie material for proper size, type material, and physical damage.Record torque values.

Contractor QC

Initials Passed w/DR-01

Shell RP

Initials DateDETAIL

Comments:Description:

1 2 3 Torque Values:

Comments:Description:

1 2 3 Torque Values:

Comments:Description:

1 2 3 Torque Values:

Comments:Description:

1 2 3 Torque Values:

Comments:Description:

1 2 3 Torque Values:

Comments:Description:

1 2 3 Torque Values:

[ED] rptED_ET08 Page 1 of 1Data Entry:

INSULATION TEST / CONTROL CABLE

ET-09

Perform the following tests:

Serial No.:

Test Equipment:

Calibration Date:

1.

CABLE TAGContractor QC

Initials Passed w/DR-01 Shell RP

Initials DateSOURCE INFO DESTINATION INFO

Ohm test cables individual conductors to conductors and conductor to ground.

Record VOM readings below.2.

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

[CBL] rptCBL_ET09 Page 1 of 2Data Entry:

INSULATION TEST / CONTROL CABLE

ET-09

Perform the following tests:

Serial No.:

Test Equipment:

Calibration Date:

1.

CABLE TAGContractor QC

Initials Passed w/DR-01Shell RP

Initials DateSOURCE INFO DESTINATION INFO

Ohm test cables individual conductors to conductors and conductor to ground.

Record VOM readings below.2.

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

Module:

1

Comments:

BOM/Description: -

Low reading conductor to conductor Low reading conductor to groundohm Readings

2

[CBL] rptCBL_ET09 Page 2 of 2Data Entry:

Perform the following inspections and tests:

II-01 Serial No

1.

2.

Verify that device is Installed in accordance with relevant P&ID's and Instrument Installation Detail(s).

Verify that device is free of damage.

INSTRUMENT INSTALLATION INSPECTION

TAGContractor QC

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[TU] rptTU_II01 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

II-01 Serial No

1.

2.

Verify that device is Installed in accordance with relevant P&ID's and Instrument Installation Detail(s).

Verify that device is free of damage.

INSTRUMENT INSTALLATION INSPECTION

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1 2

Module: Comments:

Detail/Description: -

[TU] rptTU_II01 Page 2 of 2Page 2 of 2Data Entry:

Perform the following inspections and tests:

INSTALLATION INSPECTION AND LEAK TEST PROCESS SYSTEM

IT-01 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that Process System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Inspect all tube fittings for proper ferrule alignment.

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

- TAGGED TUBING -

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1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

1 2 3 4 5 6 7

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Detail/Description: -

[TU] rptTU_IT01 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

INSTALLATION INSPECTION AND LEAK TEST PROCESS SYSTEM

IT-01 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that Process System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Inspect all tube fittings for proper ferrule alignment.

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

- TAGGED TUBING -

TAGContractor QC

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Initials DateSOURCE INFO DESTINATION INFO

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

[TU] rptTU_IT01 Page 2 of 2Page 2 of 2Data Entry:

Perform the following inspections and tests:

IT-02 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Inspect all tube fittings for proper ferrule alignment.

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

INSTALLATION INSPECTION AND LEAK TEST PROCESS SYSTEM- DETAILED TUBING -

TAGContractor QC

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Initials DateSOURCE INFO DESTINATION INFO

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

[TU] rptTU_IT02 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

IT-02 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Inspect all tube fittings for proper ferrule alignment.

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

INSTALLATION INSPECTION AND LEAK TEST PROCESS SYSTEM- DETAILED TUBING -

TAGContractor QC

Initials Passed w/DR-01

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Initials DateSOURCE INFO DESTINATION INFO

1 2 3 4 5 6 7

Module: Comments:

Detail/Description: -

[TU] rptTU_IT02 Page 2 of 2Page 2 of 2Data Entry:

Perform the following inspections and tests:

IT-03 Serial No

1.

2.

3.

4.

5.

6.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

INSTALLATION INSPECTION AND LEAK TESTPNEUMATIC SUPPLY, INSTRUMENT AIR AND CONTROL

- DETAILED TUBING -

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1 2 3 4 5 6

Module: Comments:

Detail/Description: -

1 2 3 4 5 6

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[TU] rptTU_IT03 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

IT-03 Serial No

1.

2.

3.

4.

5.

6.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

Repair leaks and repeat steps 5 and 6 as required.

INSTALLATION INSPECTION AND LEAK TESTPNEUMATIC SUPPLY, INSTRUMENT AIR AND CONTROL

- DETAILED TUBING -

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1 2 3 4 5 6

Module: Comments:

Detail/Description: -

[TU] rptTU_IT03 Page 2 of 2Page 2 of 2Data Entry:

Perform the following inspections and tests:

IT-04 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that FUSIBLE LOOP components are installed in accordance with the drawings and Schedule "L", Section 13.0 and installation details I-1700 through I-1708.Verify FUSIBLE LOOP ZONES are hooked up in accordance with the drawings and specs.Verify that the SYSTEM has been blown clean with air (80 psi min.).

Using clean, dry air, pressurize the zone to be tested to 50 psi.

Shut off the supply pressure and test for 4 hrs MAX. Allowable pressure drop is 5 psig.If time test fails, snoop for leaks in the re-pressurized zone.Repair leaks and repeat steps 5 and 6 as required.

FUSIBLE PLUG LOOP INSTALLATION

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Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

[TU] rptTU_IT04 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

IT-04 Serial No

1.

2.

3.

4.

5.

6.

7.

Verify that FUSIBLE LOOP components are installed in accordance with the drawings and Schedule "L", Section 13.0 and installation details I-1700 through I-1708.Verify FUSIBLE LOOP ZONES are hooked up in accordance with the drawings and specs.Verify that the SYSTEM has been blown clean with air (80 psi min.).

Using clean, dry air, pressurize the zone to be tested to 50 psi.

Shut off the supply pressure and test for 4 hrs MAX. Allowable pressure drop is 5 psig.If time test fails, snoop for leaks in the re-pressurized zone.Repair leaks and repeat steps 5 and 6 as required.

FUSIBLE PLUG LOOP INSTALLATION

TAGContractor QC

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Initials DateSOURCE INFO DESTINATION INFO

Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

Ending Pressure:Start Time: Start Pressure: Ending Time:

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

7

[TU] rptTU_IT04 Page 2 of 2Page 2 of 2Data Entry:

Perform the following inspections and tests:

IT-05 Serial No

1.

2.

3.

4.

5.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

INSTALLATION INSPECTION AND LEAK TEST

6. Repair leaks and repeat steps 5 and 6 as required.

PNEUMATIC SUPPLY, INSTRUMENT AIR AND CONTROL- TAGGED TUBING -

TAGContractor QC

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1 2 3 4 5 6

Module: Comments:

Detail/Description: -

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

1 2 3 4 5 6

Module: Comments:

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1 2 3 4 5 6

Module: Comments:

Detail/Description: -

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

[TU] rptTU_IT05 Page 1 of 2Page 1 of 2Data Entry:

Perform the following inspections and tests:

IT-05 Serial No

1.

2.

3.

4.

5.

Verify that Pneumatic System components are installed in accordance with the drawings and specs.Verify that the tubing system has been blown clean with air (80 psi min.).

Verify that Form II-01 for all components in system is complete.

Pressurize the system with 80 psi air.

Snoop for leaks.

INSTALLATION INSPECTION AND LEAK TEST

6. Repair leaks and repeat steps 5 and 6 as required.

PNEUMATIC SUPPLY, INSTRUMENT AIR AND CONTROL- TAGGED TUBING -

TAGContractor QC

Initials Passed w/DR-01

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Initials DateSOURCE INFO DESTINATION INFO

1 2 3 4 5 6

Module: Comments:

Detail/Description: -

[TU] rptTU_IT05 Page 2 of 2Page 2 of 2Data Entry:

ENG0039SP (Schedule F)

Appendix E

Torque Value of Bolts

January 2010

Rev. 5.0

Upstream A

mericas – Deepwater

ENG0039SP, Appendix E January 2010

Page 2

APPENDIX E TORQUE VALUE OF BOLTS

This Appendix contains stress area, proof load, clamp load and assembly torques (dry and lubricated) for threaded fasteners ranging in thread size from #4 to 4-1/2 in. nominal Unified thread size. Data is provided for grade 2, grade 5, grade 8, and grade 9 fasteners.

Grade Images The following images have been provided for reference:

Grade 2 Grade5 Grade 8

The following table provides torque and stress information for threads.

Values are determined using the following equations:

• Clamp load = 75% * Proof * stress area.

• Torque is R * D * T where:

• R = .200 (dry) or .150 (lubricated),

• D = Nominal diameter (in.), and

• T = Desired clamp load (lbs).

“Lubricated” includes lubricants, lubrizing plating, and hardened washers.

Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb # 4-40 0.1120 .0060 2 55 248 5 4 # 4-40 0.1120 .0060 5 85 384 18 6 # 4-40 0.1120 .0060 8 120 542 12 9 # 4-48 0.1120 .0066 2 55 272 6 4 # 4-48 0.1120 .0060 5 85 421 19 17 # 4-48 0.1120 .0060 8 120 594 13 9 # 6-32 0.1380 .0091 2 55 374 10 7 # 6-32 0.1380 .0091 5 85 579 15 11 # 6-32 0.1380 .0091 8 120 817 22 8 # 6-36 0.1380 .0101 2 55 418 11 8 # 6-36 0.1380 .0101 5 85 646 17 13 # 6-36 0.1380 .0101 8 120 912 25 18

ENG0039SP, Appendix E January 2010

Page 3

Torque Values (cont.) Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb # 8-32 0.1640 .0140 2 55 577 18 14 # 8-32 0.1640 .0140 5 85 893 29 21 # 8-32 0.1640 .0140 8 120 1260 41 31 # 8-36 0.1640 .0147 2 55 607 19 14 # 8-36 0.1640 .0147 5 85 938 30 23 # 8-36 0.1640 .0147 8 120 1325 43 32 #10-24 0.1900 .0175 2 55 723 27 20 #10-24 0.1900 .0175 5 85 1117 42 31 #10-24 0.1900 .0175 8 120 1577 59 44 #10-32 0.1900 .0200 2 55 824 31 23 #10-32 0.1900 .0200 5 85 1274 48 36 #10-32 0.1900 .0200 8 120 1799 68 51 ¼-20 0.2500 .0318 2 55 723 65 49 ¼-20 0.2500 .0318 5 85 1117 101 76 ¼-20 0.2500 .0318 8 120 1577 143 107 ¼-20 0.2500 .0318 9 145 3460 173 129 ¼-28 0.2500 .0364 2 55 824 75 56 ¼-28 0.2500 .0364 5 85 1274 115 86 ¼-28 0.2500 .0364 8 120 1799 163 122 ¼-28 0.2500 .0364 9 145 3955 197 148 5/16-18 0.3125 .0524 2 55 2162 11 8 5/16-18 0.3125 .0524 5 85 3342 17 13 5/16-18 0.3125 .0524 8 120 4718 24 18 5/16-18 0.3125 .0524 9 145 5701 29 22 5/16-24 0.3125 .0581 2 55 2395 11 8 5/16-24 0.3125 .0581 5 85 3701 19 14 5/16-24 0.3125 .0581 8 120 5225 27 20 5/16-24 0.3125 .0581 9 145 6314 32 24 3/8-18 0.3750 .0775 2 55 3196 19 14 3/8-18 0.3750 .0775 5 85 4939 30 23 3/8-18 0.3750 .0775 8 120 6974 43 32 3/8-18 0.3750 .0775 9 145 8427 52 39 3/8-24 0.3750 .0878 2 55 3622 22 16 3/8-24 0.3750 .0878 5 85 5599 34 26 3/8-24 0.3750 .0878 8 120 7904 49 37 3/8-24 0.3750 .0878 9 145 9551 59 44

ENG0039SP, Appendix E January 2010

Page 4

Torque Values (cont.) Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb 7/16-14 0.4375 .1063 2 55 4385 31 23 7/16-14 0.4375 .1063 5 85 6777 49 37 7/16-14 0.4375 .1063 8 120 9567 69 52 7/16-14 0.4375 .1063 9 145 11561 84 63 7/16-20 0.4375 .1187 2 55 4897 35 26 7/16-20 0.4375 .1187 5 85 7568 55 41 7/16-20 0.4375 .1187 8 120 10684 77 58 7/16-20 0.4375 .1187 9 145 12910 94 70 1/2-13 0.5000 .1419 2 55 5853 48 36 1/2-13 0.5000 .1419 5 85 9046 75 56 1/2-13 0.5000 .1419 8 120 12770 106 79 1/2-13 0.5000 .1419 9 145 15431 128 96 1/2-20 0.5000 .1600 2 55 6598 54 41 1/2-20 0.5000 .1600 5 85 10197 84 63 1/2-20 0.5000 .1600 8 120 14395 153 115 1/2-20 0.5000 .1600 9 145 17394 144 108 9/16-12 0.5625 .1819 2 55 7505 70 52 9/16-12 0.5625 .1819 5 85 11598 108 81 9/16-12 0.5625 .1819 8 120 16375 106 79 9/16-12 0.5625 .1819 9 145 19786 185 139 9/16-18 0.5625 .2030 2 55 8372 78 58 9/16-18 0.5625 .2030 5 85 12940 121 90 9/16-18 0.5625 .2030 8 120 18268 171 128 9/16-18 0.5625 .2030 9 145 22074 206 155 5/8-11 0.6250 .2260 2 55 9322 97 72 5/8-11 0.6250 .2260 5 85 14407 150 112 5/8-11 0.6250 .2260 8 120 20340 211 158 5/8-11 0.6250 .2260 9 145 24577 256 192 5/8-18 0.6250 .2560 2 55 10558 109 82 5/8-18 0.6250 .2560 5 85 16317 169 127 5/8-18 0.6250 .2560 8 120 23036 239 179 5/8-18 0.6250 .2560 9 145 27835 289 217 3/4-10 0.7500 .3345 2 55 13796 97 72 3/4-10 0.7500 .3345 5 85 21321 266 199 3/4-10 0.7500 .3345 8 120 30101 376 282 3/4-10 0.7500 .3345 9 145 36372 454 340

ENG0039SP, Appendix E January 2010

Page 5

Torque Values (cont.) Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb 3/4-16 0.7500 .3730 2 55 15384 192 144 3/4-16 0.7500 .3730 5 85 23776 297 222 3/4-16 0.7500 .3730 8 120 33566 419 314 3/4-16 0.7500 .3730 9 145 40559 506 380 7/8-9 0.8750 .4617 2 33 13796 97 72 7/8-9 0.8750 .4617 5 85 21321 266 199 7/8-9 0.8750 .4617 8 120 30101 376 282 7/8-9 0.8750 .4617 9 145 36372 454 340 7/8-14 0.8750 .5095 2 33 15384 192 144 7/8-14 0.8750 .5095 5 85 23776 297 222 7/8-14 0.8750 .5095 8 120 33566 419 314 7/8-14 0.8750 .5095 9 145 40559 506 380 1-8 1.0000 .6057 2 33 14992 249 187 1-8 1.0000 .6057 5 85 38616 643 482 1-8 1.0000 .6057 8 120 54517 908 681 1-8 1.0000 .6057 9 145 65874 1097 823 1-12 1.0000 .6630 2 33 16410 273 205 1-12 1.0000 .6630 5 85 42268 704 528 1-12 1.0000 .6630 8 120 59673 994 745 1-12 1.0000 .6630 9 145 72105 1201 901 1 1/8-7 1.1250 .7633 2 33 18891 354 265 1 1/8-7 1.1250 .7633 5 74 42361 794 595 1 1/8-7 1.1250 .7633 8 120 68694 1288 966 1 1/8-7 1.1250 .7633 9 145 83066 1556 1167 1 1/8-12 1.1250 .8557 2 33 21179 397 297 1 1/8-12 1.1250 .8557 5 74 47492 890 667 1 1/8-12 1.1250 .8557 8 120 77014 1444 1083 1 1/8-12 1.1250 .8557 9 145 93059 1477 1308 1 1/4-7 1.2500 .9691 2 33 23985 499 374 1 1/4-7 1.2500 .9691 5 74 53785 1120 840 1 1/4-7 1.2500 .9691 8 120 87220 1817 1362 1 1/4-7 1.2500 .9691 9 145 105391 2195 1646 1 1/4-12 1.2500 1.0729 2 33 26555 553 414 1 1/4-12 1.2500 1.0729 5 74 59548 1240 930 1 1/4-12 1.2500 1.0729 8 120 96565 2011 1508 1 1/4-12 1.2500 1.0729 9 145 116682 2430 1823

ENG0039SP, Appendix E January 2010

Page 6

Torque Values (cont.) Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb 1 3/8-6 1.3750 1.1549 2 33 28583 655 491 1 3/8-6 1.3750 1.1549 5 74 64096 1468 1101 1 3/8-6 1.3750 1.1549 8 120 103939 2381 1786 1 3/8-6 1.3750 1.1549 9 145 125593 2878 2158 1 3/8-12 1.3750 1.3147 2 33 32539 745 559 1 3/8-12 1.3750 1.3147 5 74 72966 1672 1254 1 3/8-12 1.3750 1.3147 8 120 118324 2711 2033 1 3/8-12 1.3750 1.3147 9 145 142974 3276 2457 1 ½-6 1.5000 1.4053 2 33 34780 869 652 1 ½-6 1.5000 1.4053 5 74 77891 1949 1462 1 ½-6 1.5000 1.4053 8 120 126472 3161 2371 1 ½-6 1.5000 1.4053 9 145 152821 3820 2865 1 ½-12 1.5000 1.5810 2 33 39130 978 733 1 ½-12 1.5000 1.5810 5 74 87746 2193 1645 1 ½-12 1.5000 1.5810 8 120 142292 3557 2667 1 ½-12 1.5000 1.5810 9 145 171936 4298 3223 1 ¾-5 1.7500 1.8995 2 33 47011 1371 1028 1 ¾-5 1.7500 1.8995 5 74 105420 3074 2306 1 ¾-5 1.7500 1.8995 8 120 170951 4986 3739 2-4.5 2.0000 2.4982 2 33 61831 2061 1545 2-4.5 2.0000 2.4982 5 74 138651 4621 3466 2-4.5 2.0000 2.4982 8 120 224840 7497 5621 2 ¼-4.5 2.2500 3.2477 2 33 80380 3014 2260 2 ¼-4.5 2.2500 3.2477 5 74 180246 6759 5069 2 ¼-4.5 2.2500 3.2477 8 120 292292 10960 8220 2 ½-4 2.5000 3.9988 2 33 98971 4213 3092 2 ½-4 2.5000 3.9988 5 74 221935 9247 6935 2 ½-4 2.5000 3.9988 8 120 359894 14995 11246 2 ¾-4 2.7500 4.9340 2 33 122166 5597 4197 2 ¾-4 2.7500 4.9340 5 74 273837 12550 9413 2 ¾-4 2.7500 4.9340 8 120 444061 20352 15264 3-4 3.0000 5.9674 2 33 147692 7384 5538 3-4 3.0000 5.9674 5 74 331189 16559 12419 3-4 3.0000 5.9674 8 120 537063 26853 20139

ENG0039SP, Appendix E January 2010

Page 7

Torque Values (cont.) Assembly Torque

Stress Area Grade

Proof Load

Clamp Load (1) Dry Lubricated Dry Lubricated

Nominal Size or Basic Major Diameter of

Thread in2 ksi lbs in*lb in*lb ft*lb ft*lb 3 1/4-4 3.2500 7.0989 2 33 175698 9516 7137 3 1/4-4 3.2500 7.0989 5 74 393989 21341 16005 3 1/4-4 3.2500 7.0989 8 120 638901 34607 25955 3 1/2-4 3.5000 8.3286 2 33 206133 12024 9018 3 1/2-4 3.5000 8.3286 5 74 462238 26963 20222 3 1/2-4 3.5000 8.3286 8 120 749575 43725 32793 3 3/4-4 3.7500 9.6565 2 33 238998 14937 11203 3 3/4-4 3.7500 9.6565 5 74 535935 33495 25121 3 3/4-4 3.7500 9.6565 8 120 869085 54317 40738 4-4 4.0000 11.0826 2 33 274293 18286 13714 4-4 4.0000 11.0826 5 74 615082 41005 30754 4-4 4.0000 11.0826 8 120 997430 66495 49871 4 1/4-4 4.2500 12.6068 2 33 312018 22101 16575 4 1/4-4 4.2500 12.6068 5 74 699677 49560 37170 4 1/4-4 4.2500 12.6068 8 120 1134611 80368 60276 4 1/2-4 4.5000 14.2292 2 33 352172 26212 19809 4 1/2-4 4.5000 14.2292 5 74 789720 59229 44421 4 1/2-4 4.5000 14.2292 8 120 1280628 96047 72035