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Eng. Adriana Ardila INELECTRA S.A.C.A.

Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

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Page 1: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Eng. Adriana Ardila

INELECTRA S.A.C.A.

Page 2: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Who we are? What we do?

Global Engineering and Services

Company with established

reputation in the development of

major projects in the energy sector

with strong human, technical and

financial resources.

INELECTRA S.A.C.A.

Established in Venezuela since

1968 with a clear view of

expansion and leadership in

engineering and construction that

has lead to occupy a leading

position in this business.

Page 3: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Who we are? What we do?

Project Management – PMT

Global Sum EPC Projects

Repayable EPC Projects

Engineering Services

Process Design

QA/QC

3D Design - SP3D – PDS

Automation & Control

Feasibility Studies

Basic & Conceptual Engineering

Detail Engineering

Project Management

Procure & Procure

Management

Construction & Construction Management

EPC Projects

Startup & Commissioning

Operation & Maintenance

Page 4: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Who we are? What we do?

INELECTRA S.A.C.A.

Page 5: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an

Instrument Air

Distribution System

using PIPEPHASE

Eng. Adriana Ardila

INELECTRA S.A.C.A.

Page 6: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INTRODUCTION

RPLC DEEP CONVERSION PROJECT, PTO LA CRUZ REFINERY

Page 7: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

RPLC DEEP CONVERSION PROJECT, PTO LA CRUZ REFINERY

C3 / C4 / LPG / Heavy, Light Naphtha

HDHPLUS

Vacuum Distillation Unit

Residue Work Up Unit

Flakes Solidification

Additive Receiving

Catalyst Preparation

Heavy Slops Handling Unit

Emergency Quench &

Blowdown Unit

M/U H2 Compression

Gas Recovery Unit (88)

H2 Production

H2 Recovery

Cokes

Mo Catalyst

Ni Catalyst

Recycle Gas

JET Fuel / Diesel / DVGO

VR

Flakes

Atmospheric Distillation Unit

AR

Amine Regeneration

Sour Water Stripping Unit

Sulfur Recovery and TGT Unit

H2

Crude

Additive Production

Unit

LVGO/HVGO

Off Gas

Off Gas

Wild, Heavy Naphtha SHP

Unit

SHP Unit Fract

Gas Recovery

Page 8: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

Page 9: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

T

T

M

G-0001 A/B/C

D-0001

INSTRUMENT AND PLANT AIR SYSTEM

To Dryers

Plant Air to

Distribution

Page 10: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

M-0001 A/B

INSTRUMENT AND PLANT AIR SYSTEM

D-0002 A/B/C From D-0001 Instrument

Air to

Distribution

Page 11: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM. INSIDE UNIT.

SIMULATION DEFINITION

Page 12: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM. PLANT AIR DISTRIBUTION.

SIMULATION DEFINITION

Page 13: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM (U-92). INSTRUMENT AIR DISTRIBUTION.

SIMULATION DEFINITION

Page 14: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM. INSIDE UNIT.

SIMULATION DEFINITION

Page 15: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM. PLANT AIR DISTRIBUTION.

SIMULATION DEFINITION

Page 16: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

INSTRUMENT AND PLANT AIR SYSTEM. INSTRUMENT AIR DISTRIBUTION.

SIMULATION DEFINITION

PROBLEM WAS

NOT SOLVED

PROBLEM WAS

SOLVED

SOME SINKS

WERE BELOW

THE PRESSURE

SPECIFICATION

BOTH PRESSURES

WERE FIXED

ALL SINKS

COMPLY WITH THE

SPECIFICATIONS

Page 17: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of an Instrument Air

Distribution System using PIPEPHASE

CONCLUSIONS

• Be cautious when adding the specifications in the nodes

and sinks.

• Always keep in mind that even though the pressure

specification is given to the node that is the furthest away

from the sink, the simulation may not converge.

• Keep in mind the flowrate of the sink with the pressure

specification.

• In case of convergence problems try a node with much

larger flow not as far away and modify the specification in

order to comply with the pressure in every node.

Page 18: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of

Multiphase Purge Lines

from a Bioethanol

Complex using

PIPEPHASE

Eng. Adriana Ardila

INELECTRA S.A.C.A.

Page 19: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

INTRODUCTION

Portuguesa´s

Agroindustrial

Complex

PORTUGUESA’S AGROINDUSTRIAL COMPLEX, PORTUGUESA,VENEZUELA.

Page 20: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

Portuguesa’s Agroindustrial

Complex

Juice Plant

Distillery

Plant

Torula Balance Food for Animals

Industrial Services Section

Must Preparation

Fermentation Distillation

Dehydration Denaturing

Water Treatment

Plant

Steam Generation

Power Generation

Diesel Plant

Treatment and Disposal of

Liquid Effluents

Solid Waste Management

Fire Protection System

Subproduct Processing

Unit

PORTUGUESA’S AGROINDUSTRIAL COMPLEX, PORTUGUESA,VENEZUELA.

Page 21: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

INDUSTRIAL SERVICES. WATER TREATMENT UNIT.

TK0002

CE0001A/B

CE0008A/B LP Steam

Continuum

Purges

To Liquid Effluents

Disposal

To Boilers

Page 22: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

INDUSTRIAL SERVICES. STEAM GENERATION UNIT.

SG0001A/B/C

From Water

Treatment Plant

To Power

Generation Unit

To Water

Treatment Plant

Page 23: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

INDUSTRIAL SERVICES. WATER TREATMENT UNIT.

TK0002

CE0001A/B

CE0008A/B LP Steam

Continuum

Purges

To Liquid Effluents

Disposal

To Boilers

Page 24: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. PLOT PLANT MEASUREMENTS

SIMULATION DEFINITION

3”

3”

3”

2” 2” 2”

2”

2”

2”

4” 4” 4” 4”

Page 25: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. INITIAL ISOMETRICS.

SIMULATION DEFINITION

Page 26: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. INITIAL ISOMETRICS.

SIMULATION DEFINITION

6”

6”

6”

3” 3”

3” 3”

3”

3”

6”

6”

Page 27: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. NEW ARRANGEMENT.

SIMULATION DEFINITION

Page 28: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. NEW ARRANGEMENT.

SIMULATION DEFINITION

6”

6”

6”

6”

6”

6”

6”

Page 29: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

FLOW PATTERNS

MULTIPHASE PURGE LINES. PLOT PLANT MEASUREMENTS

Page 30: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. INITIAL ISOMETRICS.

FLOW PATTERNS

Page 31: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

MULTIPHASE PURGE LINES. NEW ARRANGEMENT.

FLOW PATTERNS

Page 32: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

CONCLUSIONS

The results of your simulation will be as accurate as the

data you enter.

Always recheck you calculation when the piping layout

changes, specially in multiphase lines.

Check that you don’t exceed the erosional velocity in

multiphase lines and avoid intermittent and slug type flow

pattern.

Simulation of multiphase purge lines from a

bioethanol complex using PIPEPHASE

Page 33: Eng. Adriana Ardila INELECTRA S.A.C.A. - Invensysiom.invensys.com/EN/SoftwareGCC14Presentations... · Simulation of an Instrument Air Distribution System using PIPEPHASE CONCLUSIONS

THANK YOU FOR YOUR ATTENTION