75
APPROVED: Haifeng Zhang, Major Professor Seifollah Nasrazadani, Committee Member Elias Kougianos, Committee Member Shuping Wang, Committee Member Enrique Barbieri, Chair of the Department of Engineering Technology Costas Tsatsoulis, Dean of the College of Engineering Mark Wardell, Dean of the Toulouse Graduate School ENERGY HARVESTING WIRELESS PIEZOELECTRIC RESONANT FORCE SENSOR Mehdi Ahmadi Thesis Prepared for the Degree of MASTER OF SCIENCE UNIVERSITY OF NORTH TEXAS December 2013

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Page 1: Energy Harvesting Wireless Piezoelectric Resonant Force Sensor/67531/metadc407829/m2/1/high_res... · Energy harvesting systems that can harvest energy from ambient vibrations and

APPROVED: Haifeng Zhang, Major Professor Seifollah Nasrazadani, Committee Member Elias Kougianos, Committee Member Shuping Wang, Committee Member Enrique Barbieri, Chair of the Department of

Engineering Technology Costas Tsatsoulis, Dean of the College of

Engineering Mark Wardell, Dean of the Toulouse Graduate

School

ENERGY HARVESTING WIRELESS PIEZOELECTRIC RESONANT FORCE SENSOR

Mehdi Ahmadi

Thesis Prepared for the Degree of

MASTER OF SCIENCE

UNIVERSITY OF NORTH TEXAS

December 2013

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Ahmadi, Mehdi. Energy Harvesting Wireless Piezoelectric Resonant Force Sensor.

Master of Science (Engineering Technology-Electrical Systems), December 2013, 65 pp., 8

tables, 47 figures, references, 54 titles.

The piezoelectric energy harvester has become a new powering option for some low-

power electronic devices such as MEMS (Micro Electrical Mechanical System) sensors.

Piezoelectric materials can collect the ambient vibrations energy and convert it to electrical

energy. This thesis is intended to demonstrate the behavior of a piezoelectric energy harvester

system at elevated temperature from room temperature up to 82°C, and compares the system’s

performance using different piezoelectric materials. The systems are structured with a Lead

Magnesium Niobate-Lead Titanate (PMN-PT) single crystal patch bonded to an aluminum

cantilever beam, Lead Indium Niobate-Lead Magnesium Niobate-Lead Titanate (PIN-PMN-PT)

single crystal patch bonded to an aluminum cantilever beam and a bimorph cantilever beam

which is made of Lead Zirconate Titanate (PZT). The results of this experimental study show the

effects of the temperature on the operation frequency and output power of the piezoelectric

energy harvesting system. The harvested electrical energy has been stored in storage circuits

including a battery. Then, the stored energy has been used to power up the other part of the

system, a wireless resonator force sensor, which uses frequency conversion techniques to convert

the sensor’s ultrasonic signal to a microwave signal in order to transmit the signal wirelessly.

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Copyright 2013

by

Mehdi Ahmadi

ii

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ACKNOWLEDGEMENT

This thesis could not be done without Dr. Haifeng Zhang. I express my highest

appreciation to Dr. Haifeng Zhang for teaching me important acknowledge and skills during this

research. I truly express my thanks to all my committee members Dr. Elias Kougianos, Dr.

Seifollah Nasrazadani, and Dr. Shuping Wang for their guidance in completing this thesis. I also

give special thanks to lab technician Bobby Grimes and my department staff. I want to thank my

wife Azadeh Azarshahab and my family for their unending support. This thesis could not be

completed without their contributions.

iv

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TABLE OF CONTENTS

Page

ACKNOWLEDGEMENT ............................................................................................................. iv

LIST OF TABLES ........................................................................................................................ vii

LIST OF FIGURES ..................................................................................................................... viii

CHAPTER 1 INTRODUCTION ................................................................................................... 1

CHAPTER 2 LITERATURE REVIEW ........................................................................................ 3

2.1 Energy Harvesting ........................................................................................................ 3

2.1.1 Energy Harvesting Using PMN-PT ............................................................... 3

2.1.2 High Temperature Energy Harvesting ........................................................... 6

2.1.3 Energy Harvesting Storage Circuitry ............................................................. 7

2.2 Wireless Resonant Force Sensor ................................................................................... 8

CHAPTER 3 EXPERIMENT ...................................................................................................... 10

3.1 Energy Harvesting ...................................................................................................... 10

3.1.1 Sample Preparation ...................................................................................... 10

3.1.2 Experiment Setup ......................................................................................... 11

3.1.3 Measurement Procedure............................................................................... 18

3.1.4 Store the Harvested Power ........................................................................... 20

3.1.5 Experiment Result ........................................................................................ 25

3.2 Partially Wireless Resonant Force Sensor System ..................................................... 32

3.2.1 Design of the Resonator Force Sensor System ............................................ 32

3.2.2 Sensor Signal Transmission System (SSTS)’s Transmitter ......................... 40

3.2.3 Sensor Signal Transmission System (SSTS)’s Receiver ............................. 41

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3.2.4 Measurement Procedure............................................................................... 43

3.2.5 Experiment Result ........................................................................................ 44

3.3 Completely Wireless Resonant Force Sensor System ................................................ 46

3.3.1 Design of the Wirelessly Excitation the Crystal Resonator (Crystek CY2A

2.000) .................................................................................................................... 46

3.3.2 Excitation Signal Transmission System (ESTS)’s Transmitter ................... 48

3.3.3 Excitation Signal Transmission System (ESTS)’s Receiver ....................... 50

3.3.4 Measurement Procedure............................................................................... 51

3.3.5 Experiment Result ........................................................................................ 52

CHAPTER 4 CONCLUSION AND FUTURE RESEARCH ..................................................... 56

REFERENCES ............................................................................................................................. 58

vi

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LIST OF TABLES

Page

Table 1: Samples geometry ........................................................................................................... 11

Table 2: Aluminum plates and bimorph plate geometry .............................................................. 12

Table 3: The tip mass and total mass of the energy harvesting systems ....................................... 13

Table 4: The resistors used for output power measurement ......................................................... 17

Table 5: Resonance frequency of different energy harvesting system at elevated temperatures . 26

Table 6: Maximum power output of different sample at elevated temperatures .......................... 27

Table 7: Resonance frequency at different load (wired and partially wireless) ........................... 45

Table 8: Resonance frequency at different load (wire and wireless) ............................................ 53

vii

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LIST OF FIGURES

Page

Figure 1: Configuration of a vibrating energy harvester system .................................................... 3

Figure 2: Frequency sweep change with temperature for a piezoelectric energy harvester [30] ... 6

Figure 3: PIN-PMN-PT and PMN-PT single crystal patches, and bimorph plate ........................ 10

Figure 4: PMN-PT and PIN-PMN-PT single crystal patch bounded to an aluminum plate and

bimorph plate ................................................................................................................................ 12

Figure 5: EH experiment setup ..................................................................................................... 13

Figure 6: Power supply amplifier of shaker .................................................................................. 15

Figure 7: Accelerometer attached on the shaker ........................................................................... 15

Figure 8: Function generator, multi-meter and oscilloscope ........................................................ 16

Figure 9: Shaker on top of the furnace and connected to an aluminum plate ............................... 18

Figure 10: Screen shot of the control panel of the LabVIEW program ........................................ 19

Figure 11: Energy harvesting module ........................................................................................... 20

Figure 12: configuration of battery charging circuit using the module ........................................ 21

Figure 13: Diagram of charging battery using the module EH301A ............................................ 22

Figure 14: Direct charging the battery using full-bridge rectifier and a capacitor ....................... 22

Figure 15: Diagram of charging battery using the full-bridge rectifier ........................................ 23

Figure 16: Charging characteristics of the battery ........................................................................ 23

Figure 17: Function generator powered up with the battery ......................................................... 24

Figure 18: Function generator power-up block diagram .............................................................. 24

Figure 19: The influence of temperature on resonance frequency and output power of PMN-PT

energy harvester ............................................................................................................................ 28

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Figure 20: The influence of temperature on resonance frequency and output power of PIN-PMN-

PT energy harvester ...................................................................................................................... 28

Figure 21: The influence of temperature on resonance frequency and output power of bimorph

energy harvester ............................................................................................................................ 29

Figure 22: Resonance frequency vs. temperature for PMN-PT energy harvester ........................ 29

Figure 23: Maximum power output vs. temperature for PMN-PT energy harvester .................... 30

Figure 24: Resonance frequency vs. temperature for PZN-PT energy harvester ......................... 30

Figure 25: Maximum power output vs. temperature for PZN-PT energy harvester ..................... 31

Figure 26: Resonance frequency vs. temperature for bimorph energy harvester ......................... 31

Figure 27: Maximum power output vs. temperature for bimorph energy harvester ..................... 32

Figure 28: Energy harvester connection to the force sensor system ............................................. 33

Figure 29: Using battery to power up the circuit .......................................................................... 34

Figure 30: Crystal resonator (Crystek CY2A 2.000) used as a force sensor ................................ 35

Figure 31: Loading device ............................................................................................................ 36

Figure 32: Applying force on the resonator connected to a rotational stage ................................ 37

Figure 33: Partially wireless system diagram ............................................................................... 37

Figure 34: Diagram of the sensor signal transmission system (SSTS) ......................................... 40

Figure 35: SSTS’s transmitter ....................................................................................................... 41

Figure 36: Implementation of the SSTS’s receiver....................................................................... 42

Figure 37: SSTS’s receiver antennas ............................................................................................ 43

Figure 38: Force-frequency relation for the crystal (Crystek CY2A 2.000) ................................. 45

Figure 39: Block diagram of the wireless resonant force sensor system ...................................... 46

Figure 40: Bode 100 Network Analyzer ....................................................................................... 47

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Figure 41: Diagram of the excitation signal transmission system (ESTS) ................................... 48

Figure 42: ESTS’s transmitter antenna along with SSTS antennas .............................................. 49

Figure 43: Excitation signal transmission system (ESTS)’s transmitter ...................................... 50

Figure 44: Excitation signal transmission system (ESTS)’s receiver ........................................... 51

Figure 45: Comparison between (a) wired and (b) wireless frequency spectrum at zero load for

the crystal (Crystek CY2A 2.000) ................................................................................................ 54

Figure 46: Force-frequency relation for the crystal (Crystek CY2A 2.000) ................................. 55

Figure 47: Force-frequency relation for the crystal (AT-cut quartz) ............................................ 55

x

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CHAPTER 1

INTRODUCTION

Most of new small scale electronic devices need very low-power sources. Traditional batteries

are normally used to power these devices; however, these batteries only provide a limited

amount of electrical energy and have a limited lifetime especially at elevated temperatures

which require frequently recharging or replacing batteries. Energy harvesting systems that can

harvest energy from ambient vibrations and convert to the useful electrical energy would be a

viable substitute to conventional batteries or it can work along with the battery to extend its life

time [1]. Vibration-based energy harvesters have different sources such as biological sources

[2-4], water current [5], wind [6-8], and structure systems [9-10].

The wide range of energy sources have led to the use of piezoelectric materials such as

lead zirconate titanate (PZT) [11-17] and lead magnesium niobate-lead titanate (PMN-PT) [18-

20] to many forms of application, including benders [4], [9], [10], stack actuators [21-22] and

micro-electromechanical systems (MEMS) [23-24]. More references can be found in review

articles [25-28] about piezoelectric vibrations energy harvesting.

Interest have been growing in development of high temperature energy harvesters to

power devices such as near-engine sensors and remote sensors for geothermal explorations [29].

The performance of energy harvesters using single piezoelectric crystal materials in elevated

temperatures conducted by other researchers was evaluated for some materials such as PZT. For

example, Barker et al. 2010 showed the first high temperature PZT piezoelectric energy

harvesting system, capable of operation up to 300° C. When the harvester is driven at 0.4 g it

delivers 320µW at room temperature, falling to 80µW at 300° C. It also showed the peak output

1

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voltage from the piezoelectric energy harvester and the resonance frequency of the device

decrease at elevated temperatures.

In this study, I reveal a piezoelectric energy harvester system using PMN-PT, lead

indium niobate-lead magnesium niobate-lead titanate (PIN-PMN-PT), and bimorph at higher

temperature from room temperature up to 82° C for PZT bimorph, to 92 ºC for PMN-PT, and to

112 ºC for PIN-PMN-PT, and it shows the effects of temperature on the resonance frequency and

power efficiency for each sample.

Furthermore, most communication systems and sensor networks use wires for

connections, which make these systems expensive and bulky and limit the application of the

sensor. bulk acoustic wave (BAW) quartz crystal resonators (QCRs) are frequently used as force

or pressure sensors. The advantage of using this kind of sensor is based on its digital output, high

resolution, high accuracy, good long-term stability, and low-power use [31].

This research also shows a wireless force sensor design using a BAW crystal resonator.

In order to transmit the signal wirelessly, a frequency conversion technique comparable to that

reported in a recent work [31-32] was used to convert the sensor’s ultrasonic signal to a higher

frequency signal. The sensor was able to transmit the ultrasound signal by using passive

components that modulate and transmit the signal [31]. For testing the performance of the sensor,

a specially designed loading device was created to measure the frequency shifts of the resonator

caused by a pair of diametric forces. The system used the resonator as its sensor [31]. Then

wireless system data was compared with similar wired system data. The force-frequency effect is

showed for both wired and wireless configurations. The wireless resonator force-sensing system

has a wide diversity of applications, and the wireless transmission system has the potential to be

used with other types of sensors as well [31].

2

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CHAPTER 2

LITERATURE REVIEW

2.1 Energy Harvesting

2.1.1 Energy Harvesting Using PMN-PT

Energy harvesting (EH) using PMN-PT materials has been studied both experimentally

and analytically by many researchers (Ren et al.; Badel et al.; Hong and Moon,.) A typical

vibrating energy harvesting system shown in Figure 1 consists of a PMN-PT patch, a metal

beam, a tip mass and a fixture.

Figure 1: Configuration of a vibrating energy harvester system

The mentioned researchers [18-20] conducted the EH system for high excitation level,

but Song et al. investigated an EH utilizing single crystal PMN-PT patched to generate power for

persistent excitation levels that are typically in the range of 0.05 – 0.2 g. The EH system in the

research by Song et al. 2009 was composed of a cantilever beam having a single crystal PMN-

PT patch, a tip mass, and a rectifier. The analysis and performance were validated

experimentally for different excitation levels. The harvested DC power was measured for low

acceleration levels of 0.05–0.2 g (where 1 g is 9.81 m/ s2) typical of rotating machinery. The

maximum DC power generated was 19 mW for an excitation of 0.2 g. The measured power

3

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density (i.e., maximum dc power over total device volume) was 0.73 mW/cm3. Then charging

performance of the single crystal PMN-PT based EH was evaluated by recharging a battery [1].

Hong and Moon 2005 researched the effect of vibration amplitude on the performance of

a PMN-PT single crystal film with interdigitated electrodes pattern. The prototype energy

harvester was fabricated in 10 × 1.2 × 0.1 mm3, converting the 50μm base displacement into

65μW power [20].

Badel et al. 2006 compared the performances of vibration-powered electrical generators

using a piezoelectric single crystal and a piezoelectric ceramic of a same composition. Between

both vibration-powered electrical generators having the same mechanical design, the one using a

PMN-PT piezoelectric single crystal delivers greater than 20 times more power than the other

one using a piezoelectric ceramic of a same composition [19].

Kailiang et al. 2006 investigated energy harvesting using composites of PMN-PT single

crystals in a soft epoxy matrix. For comparison, composites with piezo-ceramic PZT are

investigated in energy harvesting applications, and the results show that the high coupling factor

of single crystal PMN-PT composites leads to much higher electric energy output for similar

mechanical energy input. The research also shows the harvested energy density of the composite

with single crystal (22.1 mW/cc) is about twice of that harvested with PZT ceramic composite

(12 mW/cc). At a higher stress level, the harvested-energy density of PMN-PT single crystal

composite can reach 96 mW/cm3 [18].

Mathers et al. 2009 [33] reported design, analysis, and experimental study of a vibration-

based piezoelectric energy harvester. The energy harvester is made of a composite cantilever of a

single crystal material (PMN-PT) and a base layer. A proof mass is constructed at the tip of the

composite cantilever beam and is used as a means to tune the system natural frequency. This

4

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study has demonstrated that a prototype of the harvester with a size of 7.4 × 2 × 110 mm3 outputs

a voltage of 10 V (0.3 mW of power) under a vibration excitation with a peak-to-peak amplitude

of 1 mm at a frequency around 1.3 kHz [33].

Sun et al. 2009 studied piezoelectric energy harvesting device using single crystal PMN-

PT. An analytical model for estimating the power-harvesting performance was derived for a

cantilever mounted aluminum plate with a PMN-PT device bonded near the clamped end and a

proof mass at the other free end. Considering the plate was subjected to both a steady-state

sinusoidal vibration and a pulse impact excitation, static, and dynamic analyses were performed

for device structure to achieve efficient energy harvesting. In dynamic analysis, transient

response of the device was studied in the resonance frequency using a single degree of freedom

system method [34].

Rakbamrung et al. 2010 [35] exposed the comparison of several energy harvesters both

from the material and electronic aspects. From two different compositions of piezoelectric

materials, it has been shown that the PMN–PT features higher coupling coefficient than the PZT

based sample. The piezo-ceramics show a significant difference in power generation ability

when using the classical energy harvesting technique [35].

Tang et al. 2012 [36] developed a piezoelectric MEMS vibration energy harvester with

PMN-PT single material, which can convert low-level vibration energy into electrical energy.

Compared with the conventional piezoelectric material (PZT), the PMN-PT single crystal has a

higher coupling coefficient and electromechanical coefficient, which can improve the conversion

efficiency of the power generating device [36].

5

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2.1.2 High Temperature Energy Harvesting

All of the mentioned researchers performed the EH system in room temperature, with

only a few works including the research of EH in elevated temperature. However, Barker et al.

[30] reported the first demonstration of a high temperature piezoelectric energy harvester that

was capable of operation up to 300°C. The system was comprised of a PZT piezoelectric energy

harvesting system with a silicon carbide diode full wave rectifier, which can rectify the AC

supplied by the piezoelectric harvester at higher temperatures than conventional silicon

components. When the harvester was driven at 0.4 g into a matched load, the rectifier delivered

320 μW at room temperature, falling to 80 μW at 300°C. According to this work, it is caused by

a combination of increased mechanical damping, decreased electromechanical coupling

coefficient and an increase in the dielectric constant of the PZT [30].

Figure 2 shows frequency sweep change with temperature for a piezoelectric energy

harvester. It is clear that the resonant frequency of the device decreases with temperature by the

mechanical damping experienced by the cantilever [30].

Figure 2: Frequency sweep change with temperature for a piezoelectric energy harvester [30]

6

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Besides the decrease in resonant frequency, the other notable change in Figure 2 is the change in

the peak output voltage at resonance frequency. Given that most piezoelectric materials have a

Curie point at which they change to a non-piezoelectric state, it would be expected that the

output voltage would steadily decrease until this point [30].

2.1.3 Energy Harvesting Storage Circuitry

A vibration-based power generator converts the mechanical vibration energy into AC

electrical power. Since micro-electronic devices and rechargeable batteries usually require a DC

power source, a power conditioning circuitry is necessary to rectify and stable the AC power to

the DC power [43]. A power conditioning circuit is important to the efficiency of electrical

power production. Ottman et al. (2002, 2003) [37-38] derived the optimal DC voltage required to

maximize the power extraction under the direct connection of the load to an AC-DC rectifier of a

piezoelectric power generator [43]. The work also presented a solution using the DC-DC

converter to achieve automated power optimization. Lefeuvre et al. (2007) [39] proposed using a

boost converter running in discontinuous conduction mode to track the optimal working points of

the generator. Badel et al. (2006), Guyomar et al. (2005), Richard et al. (1999), and Xu et al.

(2005) developed several conditioning circuits to increase piezoelectric power generation that

included electronic switches and inductors to shape the delivered voltage [43].

Ng and Liao [44-45] developed a power harvesting circuit to extract energy from a

cantilever beam piezoelectric harvester [25]. It was found that the instantaneous power harvested

by the piezoelectric device was too small to be used directly in most applications, so a power

harvesting circuit was designed that releases the energy in a certain mode called burst mode. The

energy generated by the piezoelectric material is first rectified with a diode and then stored in a

7

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capacitor [25]. A voltage monitoring circuit is connected to the capacitor and releases energy

from the capacitor in burst mode. The circuit reads the voltage across the capacitor and allows

the capacitor to discharge through the load once a certain voltage level, release voltage, is

detected. Additionally, the circuit stops allowing the capacitor to discharge once the voltage

reaches a certain low level. The power harvesting circuit operating in burst mode was found to

have an efficiency of 46% [25].

In a similar study, Tayahi et al. investigated piezoelectric power harvesting circuitry to be

used in low-frequency applications such as walking and a circuit was developed that contained a

rectifier, a capacitor, and a voltage regulator that supplied voltage to the load. Theoretically, the

high efficiency of the converter should help improve the efficiency of the harvesting circuit;

however, the circuit was only discussed in there and not tested [25].

Song et al. used an energy harvesting storage circuit module to store the harvested power of

the EH and to regulate the output voltage. The module can regulate DC voltage ranging from 1.8

V to 3.6 V. Without using a battery, this energy harvesting storage module can store AC or DC

input electrical energy from the EH and produce regulated DC output to a load. Moreover, he

presented a charging circuit including the PMN-PT patch based EH, a rectifier circuit, and a

polymer Li-ion battery.

2.2 Wireless Resonant Force Sensor

In the past, many types of QCR force/pressure sensors have been proposed [31]. EerNisse

et al. [47-48] reviewed a number of works on all kinds of QCR sensors including force sensors.

Muraoka et al. used the QCR to make a force sensor to detect forces applied to a robot finger

[31]. Wang et al. [50-51] developed a high resolution QCR weight sensor and a temperature

insensitive QCR force sensor. Yang et al. [52] performed a theoretical analysis for a highly

8

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sensitive QCR pressure sensor [31]. In the situation of wireless sensors, BAW QCR

force/pressure sensors are not often found in literature (a wireless passive QCR tire pressure

sensor can be found in [53]) [31]. This situation may be due to fundamental incompatibilities

between the high frequency of the resonator signal and the limited data throughput of existing

wireless transceivers. Therefore, most commercial available QCR force/pressure sensors still rely

on wired function, which is inconvenient and costly [31] .

9

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CHAPTER 3

EXPERIMENT

3.1 Energy Harvesting

3.1.1 Sample Preparation

Both PIN-PMN-PT and PMN-PT crystal samples obtained from H.C. Materials. PIN-PMN-

PT crystal has superior depoling temperature and compulsive field [54], which is advantageous for

energy harvesting purpose. <011> crystal was selected for its great transverse extensional coefficient

d31. Crystal samples were prepared from <011> single crystals with dimension of 22 mm × 18mm ×

0.5mm. Cr/Au electrodes were covered on 22 mm × 18 mm faces. Samples were poled and tested

afterward. The third sample ( beside PIN-PMN-PT and PMN-PT crystal samples) is a piezoelectric

bimorph rectangular beam were prepared at the APC International, Ltd, which is made from PZT

ceramic and has the dimensions of 60 mm × 20mm × 0.70 mm. Figure 3 shows the PIN-PMN-PT,

PMN-PT and, bimorph plate, with details listed in Table 1.

Figure 3: PIN-PMN-PT and PMN-PT single crystal patches, and bimorph plate

10

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Table 1: Samples geometry

Geometry

Sample

Length

(mm)

±0.5

Width

(mm)

±0.5

Thickness

(mm)

±0.05

Bimorph 60 20 0.7

PMN-PT 22 18 0.5

PIN-PMN-PT 22 18 0.5

3.1.2 Experiment Setup

The piezoelectric devices used for PMN-PT and PIN-PMN-PT consisted of aluminum

plates with the patches mounted to the plates via super-glue, and a bimorph plate which was used

directly. The piezoelectric material is extremely brittle and it can easily be broken, so one cannot

use the PMN-PT or PIN-PMN-PT patches directly. Therefore, using the aluminum plates and the

super-glue was the best option to attach the patches to the aluminum plates. Figure 4 shows the

aluminum plates with the PMN-PT and PIN-PMN-PT patches bounded to them and the bimorph

plate.

11

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Figure 4: PMN-PT and PIN-PMN-PT single crystal patch bounded to an aluminum plate and bimorph plate

The thickness, width, and the length of the aluminum plates and the bimorph plate are listed in

Table 2.

Table 2: Aluminum plates and bimorph plate geometry

Geometry

Sample

Length(mm)

±0.5

Width(mm)

±0.5

Thickness

(mm)

±0.05

Bimorph 60 20 0.7

PMN-PT 137 30 1.5

PZN-PT 147 40 1.5

12

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Tip mass is used at the open end of the cantilever beam to tune the system resonance frequency.

Table 3 shows the tip mass and total mass of the energy harvesting systems.

Table 3: The tip mass and total mass of the energy harvesting systems

Sample Tip Mass (g)

±0.01

Total Mass (g)

±0.01

Bimorph 1.32 4.49

PMN-PT 4.16 25.32

PZN-PT 2.62 33.97

In addition to the samples several devices are used in this experiment, which are shown in Fig. 5:

Figure 5: EH experiment setup

13

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1) Power supply amplifier (Techron7541), shown in Figure 6, is used to power the shaker.

By connecting to a function generator, the amplifier could drive the shaker at a preferred

frequency.

2) Accelerometer (model PCB 355B04), shown in Figure. 7, is used to measure the

acceleration amplitude.

3) Multi-meter (HP33401A), shown in Figure 8, is used to measure the output voltage from

the experiment. The multi-meter is connected to the oscilloscope and the oscilloscope is

connected to the computer by GPIB cable.

4) Function Generator (HP33120A), shown in Figure 8, is used to generate a signal to the

power supply amplifier of the shaker. The function generator is connected to both an

oscilloscope and to the computer by GPIB cable.

5) Oscilloscope (TDS3054C), shown in Figure 8, is a measurement center between the

computer and other devices.

6) Shaker (VG-100) is used to provide vibration for this experiment. Figure 9 shows how

the shaker and the fixture are connected together.

7) Furnace (model ST-1200C), shown in Figure 9, is a programmable furnace used to

control the experiment’s temperature.

8) LabVIEW software (National Instrument Inc.), shown in Figure 10, installed in the

computer is the controlling center of the whole experiment. It is used to set the exciting

frequency to the function generator, to assign the reading type of the multi-meter, and to

record data from the oscilloscope.

14

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Figure 6: Power supply amplifier of shaker

Figure 7: Accelerometer attached on the shaker

15

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Figure 8: Function generator, multi-meter and oscilloscope

In order to excite the samples and simulate the vibration, the shaker (model VG-100)

was used. One end of the cantilever beam (aluminum plates or bimorph plate) is fixed in a fixture

attached on the shaker. A small mass can be attached on the other end of each cantilever beam. A

pair of wire conducts the produced current through a resistor. Resistors used for different energy

harvesting measurement are listed in Table 4.

16

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Table 4: The resistors used for output power measurement

Sample Load (kΩ)

±0.05

Bimorph 19.75

PMN-PT 55.80

PZN-PT 55.80

The multi-meter, which was connected to the oscilloscope via GPIB cable, is used to

measure the voltage across the resistor. The accelerometer attached to the shaker is also

connected to the oscilloscope to measure the acceleration amplitude. The signal generator used to

generate a signal with the frequency desired to excite the shaker along with the amplifier. All

three (multi-meter, signal generator, and oscilloscope) are connected to the computer which has

LabVIEW program installed on it. Moreover, from the LabVIEW program we control and

monitor the whole experiment and collect the data. As shown in Figure 9 the furnace is used to

control the temperature. The whole measurement system block diagram is shown in Figure 5.

17

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Figure 9: Shaker on top of the furnace and connected to an aluminum plate

3.1.3 Measurement Procedure

The measurements were started at room temperature. A program had been developed

using LabVIEW, shown in Figure 10, for the control and signal processing of the energy

harvester system.

18

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Figure 10: Screen shot of the control panel of the LabVIEW program

By setting the starting and the ending frequency in the software, the function generator

will provide a sweeping frequency and drive the mechanical shaker to vibrate at the preferred

frequency range. The accelerometer which was connected to the oscilloscope measures the

acceleration of the vibration. Our designed fixture was attached on the shaker and conveys the

vibration to the connected sample. The output voltage to the connected resistance was recorded

by the multi-meter. Both the function generator and the multi-meter were connected to the

oscilloscope via GPIB cable. The oscilloscope was connected to the computer and the signals

were processed by the software. As shown in Figure 9, a programmable furnace was used to

control the temperature and repeat the experiment without changing the setup in different

19

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temperature from room temperature to 82°C for PZT bimorph, to 92 ºC for PMN-PT, and to 112

ºC for PZN-PT with 10°C increments.

3.1.4 Store the Harvested Power

An energy harvesting storage circuit, module, (Advanced Linear Devices, Inc., EH301A)

was used to store the harvested power of the EH and to regulate the output voltage. The module

can regulate DC output voltage ranging from 3.1 V to 5.2 V. Without using a battery, this energy

harvesting storage module, shown in Figure 11, can store AC or DC input electrical energy (in

this case the input is AC from the EH) and makes regulated DC output to a load which is a

battery in this experiment.

Figure 11: Energy harvesting module

The LabVIEW program was set up to control the multi-meter and record the voltage

cross the battery continuously. In the room temperature, the beam of energy harvesting system

using PMN-PT was connected to the module’s input. The output of module connected to the

battery (polymer Li-ion battery, 3.7V, 120mAh) shows in Figure 12. The configuration of battery

charging circuit using the module is shown in Figure 13.

20

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Figure 12: configuration of battery charging circuit using the module

The signal generator was set to the system resonance frequency with the constant

amplitude in order to vibrate the shaker in a constant acceleration of 0.4 g at the system

resonance frequency.

21

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Figure 13: Diagram of charging battery using the module EH301A

Again discharged the battery by connecting a load cross it and repeat charge it up, but

this time instead of using the module to regulate the AC output of EH, charging the battery

directly by using a full-bridge rectifier (Fairchild Corp., DF02M) and a capacitor (220µF) as

shown in Figures 14 and 15.

Figure 14: Direct charging the battery using full-bridge rectifier and a capacitor

22

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Figure 15: Diagram of charging battery using the full-bridge rectifier

Figure 16 shows the charging characteristics of the battery for both using the full-bridge

rectifier and using the module in 25 hours. With the same setup, the directly charging battery

using full-bridge rectifier can charge the battery to near 3.5 V, and using the module can charge

the battery to about 3.1 V, as shown in Figure 16.

Figure 16: Charging characteristics of the battery

The charged battery then was used to power up a Direct Digital Synthesizer (DDS)

function generator, shown in Figure 17. This function generator (5MHz, UDB1005S) needs 5V

0 5 10 15 20 250

0.5

1

1.5

2

2.5

3

3.5

Time (h)

Vol

tage

(V)

Full-bridge rectifierModule

23

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DC power supply to turn on. Since the battery has less than 5V of charge, a DC to DC converter,

shown in Figure 17, is used to convert the battery voltage to a stable 5V DC. Figure 18 shows the

block diagram of the connections. Figure 17 shows the sine wave signal on the oscilloscope

generated by the function generator.

Figure 17: Function generator powered up with the battery

Figure 18: Function generator power-up block diagram

24

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3.1.5 Experiment Result

Tables 5 and 6 along with Figures 19-27 show typical results for the designed energy

harvester systems. Figures 19, 20, and 21 clearly show the influence of temperature on resonance

frequency and power for PMN-PT, PIN-PMN-PT, and bimorph respectively. In most cases

piezoelectric materials show lower power generation at elevated temperatures. Only on PMN-PT

did increasing the temperature initially cause the increase of the output power. It may be due to

the pyroelectricity of the PMN-PT material and temperature gradient the furnace generated. The

temperature eventually reduced the output power in all cases. In all three cases, the temperature

reduced the resonance frequency of the energy harvesting devices as shown in Figures 22, 24,

and 26. By comparing all three samples the PIN-PMN-PT showed the best performance of

standing on higher temperature up to 112 ºC and lost about 20% of its maximum power output,

while bimorph at 82ºC and PMN-PT at 92ºC lost their output power to about 50% of its

maximum value. The uncertainty evaluation was carried out in accordance with [54].

25

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Table 5: Resonance frequency of different energy harvesting system at elevated temperatures

Temperature

(° C) ±1

Resonance

Frequency

(Hz)±0.1

for PZN-PT

Resonance

Frequency

(Hz)±0.1

for PMN-PT

Resonance

Frequency

(Hz)±0.2

for bimorph

24 47.3 49.0 30.8

32 47.2 48.8 30.6

42 47.2 48.5 30.4

52 47.1 48.2 30.2

62 47.0 48.1 30.0

72 46.8 47.7 29.6

82 46.7 47.3 29.0

92 46.5 47.1

102 46.2

112 45.7

26

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Table 6: Maximum power output of different sample at elevated temperatures

Temperature

(° C ) ±1

Max Power

Output

(mW)

for PZN-PT

±0.01

Max Power

Output

(mW)

for PMN-PT

±0.01

Max Power

Output

(mW)

for bimprph

±0.01

24 5.18 2.16 1.38

32 5.14 2.23 1.37

42 5.09 2.36 1.31

52 5.18 2.53 1.22

62 5.15 2.57 1.08

72 5.13 2.65 0.93

82 5.09 2.48 0.74

92 5.02 1.64

102 4.77

112 4.11

27

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Figure 19: The influence of temperature on resonance frequency and output power of PMN-PT energy harvester

Figure 20: The influence of temperature on resonance frequency and output power of PIN-PMN-PT energy harvester

28

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Figure 21: The influence of temperature on resonance frequency and output power of bimorph energy harvester

Figure 22: Resonance frequency vs. temperature for PMN-PT energy harvester

46.8

47.3

47.8

48.3

48.8

49.3

20 30 40 50 60 70 80 90 100

Reso

nanc

e Fr

eque

ncy(

Hz)

Temperature (° C)

29

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Figure 23: Maximum power output vs. temperature for PMN-PT energy harvester

Figure 24: Resonance frequency vs. temperature for PZN-PT energy harvester

0.00125

0.00150

0.00175

0.00200

0.00225

0.00250

0.00275

20 30 40 50 60 70 80 90 100

Max

Pow

er O

utpu

t (W

)

Temperature (° C)

45.645.846.046.246.446.646.847.047.247.4

20 30 40 50 60 70 80 90 100 110 120Reso

nanc

e Fr

eque

ncy

(Hz)

Temperature (° C)

30

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Figure 25: Maximum power output vs. temperature for PZN-PT energy harvester

Figure 26: Resonance frequency vs. temperature for bimorph energy harvester

0.00375

0.00425

0.00475

0.00525

20 30 40 50 60 70 80 90 100 110 120Max

Pow

er O

utpu

t (W

)

Temperature (° C)

28.5

29.0

29.5

30.0

30.5

31.0

20 30 40 50 60 70 80 90Reso

nanc

e Fr

eque

ncy

(Hz)

Temperature (° C)

31

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Figure 27: Maximum power output vs. temperature for bimorph energy harvester

3.2 Partially Wireless Resonant Force Sensor System

3.2.1 Design of the Resonator Force Sensor System

Figures 28 and 29 show how the energy harvesting system can be connected to the force

sensor system to extend the battery life time. The fundamental mechanism for the force sensor is

based on the force-frequency effect for resonators [31]. By establishing the relation between the

applied force and change in the resonant frequency of the resonator, the applied force to the

resonator can be determined. The resonant frequency of the crystal can be obtained by observing

the frequency response of the crystal. The frequency response is found by applying an excitation

signal to one side of the crystal and determining the gain of the crystal by comparing the

crystal’s output signal to the excitation signal, while sweeping the excitation signal over a range

of frequencies. In this part of the experiment, the crystal was excited with manually sweeping

excitation signal with constant amplitude over a frequency range. The resonance frequency is

indicated by a noticeable amplitude peak observation in the output signal.

0.00060

0.00080

0.00100

0.00120

0.00140

0.00160

20 30 40 50 60 70 80 90

Max

Pow

er O

utpu

t (W

)

Temperature (° C)

32

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The core of the force sensor is a quartz crystal resonator (Crystek CY2A 2.000) with

keyhole electrodes, shown in Figure 30. Figure 31 shows a picture of the loading device. The

sensor is fixed on a resonator fixture mounted on a rotational stage (Thorlabs Inc.) The rotational

stage is mounted on a square aluminum plate, shown in the Figure 32, fixed on an extension rod

[31]. The extension rod is mounted on a XY translation stage (Newmark NLE-50-A), shown in

Figure 31, mounted on an optical table (Thorlabs Inc) [31]. The XY translation stage has only

been used as part of the fixture in this experiment; however, the XY translation stage can be

connected through a controller (Newmark NSC-M2-E) to a computer with LabVIEW software.

When programming using LabVIEW, the XY translation stage can move with a minimum

distance of 0.1 μm [31].

Figure 28: Energy harvester connection to the force sensor system

33

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Figure 29: Using battery to power up the circuit

34

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Figure 30: Crystal resonator (Crystek CY2A 2.000) used as a force sensor

35

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Figure 31: Loading device

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Figure 32: Applying force on the resonator connected to a rotational stage

Figure 33: Partially wireless system diagram

37

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Figure 33 presents the experimental system diagram. The resonator was excited with a

signal (called excitation signal) using the DDS function generator with manually sweep

frequency. Then the frequency sweep signal from the resonator (called sensor signal, the

resonator response to the excitation signal) was transmitted wirelessly to the oscilloscope [31].

Wireless transmission of the sensor signal requires that the signal is up-converted to a high

frequency, transmitted through the use of antenna, and then down-converted and filtered to

deliver the sensor signal to the oscilloscope. This is done using the principle of frequency

conversion by using of frequency mixers [31]. A frequency mixer is a nonlinear device that can

convert a frequency into a suitable range. A frequency mixer has three main ports: the local

oscillator port (LO), the radio frequency port (RF), and the intermediate frequency port (IF). Up-

conversion using a frequency mixer is accomplished by applying signals to the LO port and the

IF port, and outputting a signal at the RF port that is defined by eq. (1) [31].

𝑓𝑓𝑅𝐹 = 𝑓𝑓𝐿𝑂 ± 𝑓𝑓𝐼𝐹 .

Where 𝑓𝑓𝑅𝑅𝐹𝐹 is the signal out of the RF port, 𝑓𝑓𝐼𝐼𝐹𝐹 is the signal into the IF port, and 𝑓𝑓𝐿𝐿𝑂𝑂 is the signal

into the LO port of the frequency mixer. This results in 𝑓𝑓𝑅𝑅𝐹𝐹 having a signal at two frequencies,

𝑓𝑓𝐿𝐿𝑂𝑂+𝑓𝑓𝐼𝐼𝐹𝐹 and 𝑓𝑓𝐿𝐿𝑂𝑂−𝑓𝑓𝐼𝐼𝐹𝐹. Down-conversion using a frequency mixer is done using incoming signals

at the LO and RF ports, and outputting a signal defined by eq. (2) at the IF port [31].

𝑓𝑓𝐼𝐹 = 𝑓𝑓𝑅𝐹 ± 𝑓𝑓𝐿𝑂 .

This means that the signal output from the IF port has two frequencies, 𝑓𝑓𝑅𝑅𝐹𝐹−𝑓𝑓𝐿𝐿𝑂𝑂 which is the

desired signal, and 𝑓𝑓𝑅𝑅𝐹𝐹+𝑓𝑓𝐿𝐿𝑂𝑂 which is a very high frequency signal that is filtered out using a low-

pass filter. Figure 34 shows the diagram of the sensor signal transmission system in more details.

A voltage-controlled oscillator is tuned to oscillate at 2.4 GHz in order to generate a carrier

signal that is used to transmit the sensor signal [31]. The 2.4 GHz signal is split using a

(1)

(2)

38

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directional coupler where the coupled output is amplified and transmitted through the Sensor

Signal Transmission System (SSTS)’s receiver transmission antenna [31]. In the (SSTS)’s

transmitter part, a reception antenna receives the 2.4 GHz signal and then applies it to the LO

port of the SSTS’s transmitter frequency mixer. The sensor’s signal, 𝑓𝑓𝑥𝑥, is sent to the IF port of

the SSTS’s transmitter frequency mixer where it mixes with the 2.4 GHz signal to create a signal

at the RF port with frequencies of 2.4 GHz ± 𝑓𝑓𝑥𝑥 using eq. (1). This signal is then transmitted

from the SSTS’s transmitter transmission antenna to the SSTS’s receiver reception antenna. The

received signal is then passed through a band-pass filter in order to eliminate unwanted noise.

The signal is then amplified, and sent to the RF port of the SSTS’s receiver’s frequency mixer

where it is mixed with the 2.4 GHz signal coming from the output port of the directional coupler

to the LO port of the frequency mixer [31]. Mixing these signals generates two output

frequencies at the IF port. These frequencies are 𝑓𝑓𝑋𝑋 𝑎𝑎𝑛𝑛𝑑𝑑 𝑓𝑓𝑋𝑋 + 4.8 GHz, using eq. (2). This new

signal passes through a low-pass filter to eliminate the higher frequency signal, leaving only 𝑓𝑓𝑋𝑋.

This signal is then amplified and sent to the input channel port of the oscilloscope. The loading

device, shown in Figure 31, is used to apply the diametric force to the thin edge of the resonator,

shown in the Figure 32. The frequency shift of the resonator would be detected wirelessly [31].

39

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Figure 34: Diagram of the sensor signal transmission system (SSTS)

3.2.2 Sensor Signal Transmission System (SSTS)’s Transmitter

The resonator described in Sections 3.2.1, shown in Figure 30, was excited by the

function generator, shown in Figure 17, and then connected to a frequency mixer (Mini-circuits,

ZX05-73L-S+), shown in Figure 35 [31]. The SSTS’s transmission and reception antennas

(Antenna Factor, ASY-EVAL-2.4-CHP), shown in Figure 35, were attached to the RF and LO

ports of the frequency mixer [31].

40

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Figure 35: SSTS’s transmitter

3.2.3 Sensor Signal Transmission System (SSTS)’s Receiver

The SSTS’s receiver, shown in Figures 34 and 36, used a 2.4 GHz voltage controlled

oscillator (Mini-Circuits, ZX95-2450C-S+) that delivered a 2.4 GHz signal to the input port of

the directional coupler (Mini-Circuits, ZABDC20-322H-S+). The CPL-IN port of the directional

coupler was terminated using a 50 Ω load (L-Com, BTS5M). The CPL-OUT port of the

directional coupler was connected to the input of a low power amplifier (Mini-Circuits, ZX60-

6013E-S+) [31]. The output of the low power amplifier was then sent through a second amplifier

(Mini-Circuits, ZFL-2500VH+). The second amplifier was then connected to the SSTS’s

receiver’s transmission antenna (L-Com, HG2458-08LP-NF), shown in Figure 37 [31]. The

SSTS’s receiver’s reception antenna (L-Com, HG2458-08LP-NF), shown in Figure 37, was

mounted perpendicular to the first antenna to eliminate crosstalk of the signals. This SSTS’s

receiver antenna was connected to a band-pass filter (Mini-Circuits, VBFZ-2575+). This filter

41

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was then connected to the input of a low noise amplifier (Mini-Circuits, ZRL-2400LN+) to boost

the signal before mixing. The output of the low noise amplifier was then connected to the RF

port of the SSTS’s receiver’s frequency mixer (Mini-Circuits, ZX05-73L-S+). The OUT port of

the directional coupler was then connected to the LO port of the SSTS’s receiver’s frequency

mixer [31]. A low pass filter (Mini-Circuits, VLF-1000+) was then attached to the IF port of the

mixer. The low-pass filter was then connected to an ultra-low-noise voltage amplifier (Physical

Acoustics Corporation) that was configured for a single input and a gain of 60 dB. The output of

the ultra-low-noise voltage amplifier was connected to the oscilloscope. Figure 36 shows the

implementation of the sensor signal transmission system [31].

Figure 36: Implementation of the SSTS’s receiver

42

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Figure 37: SSTS’s receiver antennas

3.2.4 Measurement Procedure

The function generator was used to generate the frequency sweep. In order to maintain

comparable data, the experimental settings and connections were the same in all experimental

measurements [31]. The start frequency sweep range was set to 1.999 MHz, and the stop

frequency was 2.001 MHz since the resonance frequency of the resonator crystal was about 2

MHz. The resonance frequency was found by determining the frequency of the signal when the

highest peak voltage value observed. After observing the resonance frequency in the first

frequency sweep range, the frequency sweep range was narrowed down around the found

resonance frequency one digit at a time (from thousands to hundreds, tens, and ones) and sweep

the frequency again to find the resonance frequency of the resonator in higher resolution. The

loading device applied loads from 0 to 20 N in 2.5 N increments. The distances between the

antennas were about 1 m. The resonance frequency of the resonator was found for each load by

connecting the oscilloscope to the crystal via either the wired or wireless system separately.

Comparisons were then made between the wired and wireless results [31].

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3.2.5 Experiment Result

A comparison between the wired and wireless system’s resonance frequencies from no-

load to 20 N is shown in Table 7. The results for the force-frequency relation are shown in Figure

38. The data illustrates that the relationship between an applied force and the resonant frequency

is linear. The data also shows that there is a frequency shift in resonant frequencies from the

wired system to the wireless system [31]. The difference in frequency between the two systems

is an almost constant value of 100 Hz. The force-frequency relationships as measured using the

wired and wireless systems can be brought into a good agreement with a regular frequency shift

correction [31]. The sensitivity of the sensor in average is 7 (Hz/N) for wired and 8 (Hz/N) for

wireless configurations when the azimuth angle the resonator was fixed during the whole

experiment.

44

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Table 7: Resonance frequency at different load (wired and partially wireless)

Force (N)

±0.05

Resonance Freq. partially

Wireless (Hz)±5

Resonance Freq. wired

(Hz)±5

0.0 1999700 1999800

2.5 1999720 1999810

5.0 1999740 1999830

7.5 1999760 1999850

10.0 1999780 1999865

12.5 1999800 1999885

15.0 1999820 1999900

17.5 1999840 1999920

20.0 1999860 1999940

Figure 38: Force-frequency relation for the crystal (Crystek CY2A 2.000)

y = 8x + 2E+06

y = 7.1x + 2E+06

1999650

1999700

1999750

1999800

1999850

1999900

1999950

2000000

0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5

Reso

nanc

e Fr

eque

ncy

(Hz)

Force (N)

Wireless dataWired dataLinear (Wireless data)Linear (Wired data)

45

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3.3 Completely Wireless Resonant Force Sensor System

3.3.1 Design of the Wirelessly Excitation the Crystal Resonator (Crystek CY2A 2.000)

In the previous section 3.2, the resonator was excited using the function generator

connected with wires directly to the resonator crystal and the resonator’s response to the

excitation signal was sent wirelessly to the oscilloscope. In order to have the sensor completely

wirelessly, the excitation signal also has to be wirelessly transmitted to the resonator crystal.

Figure 39 shows the block diagram of the completely wireless resonant force sensor system. The

resonator was excited wirelessly using a Bode 100 Network Analyzer (OMICRON LAB), shown

in Figure 40, and transmit the frequency sweep signal from the resonator wirelessly back to the

network analyzer [31].

Figure 39: Block diagram of the wireless resonant force sensor system

46

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Figure 40: Bode 100 Network Analyzer

A technique similar to what has discussed in section 3.2.1 was used to transmit the

excitation signal to the resonator crystal. Again, this was done using the principle of frequency

conversion by using of frequency mixers. Figure 41 shows the excitation signal transmission

system (ESTS) block diagram. As the diagram shows the ESTS has two parts, the transmitter and

the receiver. A voltage controlled oscillator was tuned to oscillate at 869 MHz in order to

generate a carrier signal that was used to convert the excitation signal. The 869 MHz signal was

then split by using a directional coupler where the coupled output was amplified, and the non-

coupled output was sent to a mixer’s LO port where it up-converts the excitation signal sent from

the network analyzers output port that was input through the IF port of the frequency mixer.

Then the output signal from the RF port of the mixer amplified. Both signals coming out of the

amplifiers were then combined by using a two-way splitter. The signal output from the splitter

was then sent to the ESTS’s transmission antenna. The ESTS’s receiver antennas received the

869 MHz signal along with the 869 MHz ± 𝑓𝑓𝐼𝐹 signal and then applied it to the LO and RF ports

of the ESTS’s receiver frequency mixer. The IF port of the frequency mixer sent the signal

through a low-pass filter to recover the excitation signal. The excitation signal was then applied

to the crystal resonator. The crystal response signal (sensor signal) was then transmitter

47

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wirelessly to the Network Analyzer with Sensor Signal Transmission System discussed in

section 3.2.

Figure 41: Diagram of the excitation signal transmission system (ESTS)

3.3.2 Excitation Signal Transmission System (ESTS)’s Transmitter

The ESTS’s transmitter used a voltage controlled oscillator (Mini-Circuits, ZX95-1410-

S+) that was tuned to delivered an 869 MHz signal to the input port of the ESTS’s directional

coupler (Mini-Circuits, ZNDC-13-2G-S+). The output port of the directional coupler was

connected to the LO port of the ESTS’s transmitter’s frequency mixer (Mini-Circuits, ZX05-

10L-S+). The output of the Bode 100 Network Analyzer was connected to the IF port of the

ESTS’s transmitter’s frequency mixer. The RF port of the frequency mixer was attached to the

48

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input of an amplifier (Mini-Circuits, ZX60-14012L-S+). The output of that amplifier was then

connected to the input of a second amplifier (Mini-Circuits, ZHL-2010+). The output of the

second amplifier was then connected to one of the two inputs on a two-way splitter (L-Com,

SCW02). The coupled output of the directional coupler was then connected to the input of an

amplifier (Mini-Circuits, ZHL-1010+). The output of this amplifier was then attached to the

second input of the two-way splitter. The output of the two-way splitter was then connected to

the ESTS’s transmitter antenna (Air802, ANBB8002500), shown in Figure 42 along with SSTS

antennas. The Excitation signal transmission system’s transmitter is shown in Figure 43.

Figure 42: ESTS’s transmitter antenna along with SSTS antennas

49

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Figure 43: Excitation signal transmission system (ESTS)’s transmitter

3.3.3 Excitation Signal Transmission System (ESTS)’s Receiver

The ESTS receiver antennas receives the 869 MHz signal along with the 869 MHz ± 𝑓𝑓𝐼𝐹

signal and then applies it to the LO and RF ports of the ESTS’s receiver frequency mixer. The IF

port of the frequency mixer outputs a signal that is sent through a low pass filter to recover the

excitation signal. The excitation signal is then applied to the crystal resonator. The excitation

signal transmission system’s receiver is shown in Figure 44.

50

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Figure 44: Excitation signal transmission system (ESTS)’s receiver

3.3.4 Measurement Procedure

The Bode 100 Network Analyzer was used to generate the frequency sweep. In order to

maintain comparable data, the experimental settings in the Bode Analyzer were the same in

every experimental measurement. The start frequency was set to 1.997 MHz, and the stop

frequency was set to 2.002 MHz with a span of 5 KHz [31]. The sweep mode was set to linear,

with 801 data points. The level of the output signal from the Bode 100 network analyzer was set

to a level of 0 dBm. The attenuator for CH1 was set to 20 dB, and the attenuator for CH2 was set

to 0 dB [31]. The reference resistance was set to 50.00 Ω. The network analyzer was set up to

measure the gain. The loading device applied loads from 0 to 20 N in 2.5 N increments. The

distances between the antennas were about 1 m. Once the loading device began to apply a load,

the Bode 100 started to take measurements. The frequency spectrum of the resonator was found

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for each load by connecting the Bode Analyzer to the resonator via either the wired or wireless

system separately. The resonant frequency was found by determining the peak of the frequency

spectrum. Comparisons were then made between the wired and wireless results [31].

3.3.5 Experiment Result

A comparison between the wired and wireless resonance frequencies from no-load to 20

N is shown in Table 8. Similarly a comparison between the wired and wireless frequency

spectrum of the resonator at no-load is shown in Figure 45. The result for the force-frequency

relation is shown in Figure 46. The data shows that the relationship between an applied force and

the resonant frequency is linear as expected [31]. The data also shows that there is a shift in

resonant frequencies from the completely wired system to the completely wireless system. The

difference in frequency between the two systems is an almost constant value of 85 Hz. The

force-frequency relationships as measured using the wired and wireless systems can be brought

into a good agreement with a constant frequency shift correction. The sensitivity of the sensor in

average is 7.2 (Hz/N) for both wired and wireless configurations when the azimuth angle of the

resonator was kept fixed during the whole experiment [31].

In the last section of this experiment a new piezoelectric crystal called AT-cut quartz

resonator was used as a force censor. AT-cut has superior behavior such as having a stable

frequency-temperature behavior and high electrical-mechanical coupling coefficient [31]. The

result of experimenting AT-cut as a force sensor is similar to the result of the first crystal

(Crystek CY2A 2.000). The force-frequency relation of the AT-cut resonator from no-load to

22.5 N is shown in Figure 47. The sensitivity of the AT-cut sensor in average is 40 (Hz/N) for

both wired and wireless configurations when the azimuth angle of the resonator was zero during

the whole experiment.

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Table 8: Resonance frequency at different load (wire and wireless)

Force(N)

±0.05

Resonance Freq. Wireless

(Hz)±0.5

Resonance Freq. Wired

(Hz)±0.5

0.0 1999600 1999681

2.5 1999613 1999700

5.0 1999633 1999719

7.5 1999649 1999738

10.0 1999671 1999756

12.5 1999690 1999775

15.0 1999708 1999788

17.5 1999724 1999806

20.0 1999741 1999825

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Figure 45: Comparison between (a) wired and (b) wireless frequency spectrum at zero load for the crystal (Crystek CY2A 2.000)

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Figure 46: Force-frequency relation for the crystal (Crystek CY2A 2.000)

Figure 47: Force-frequency relation for the crystal (AT-cut quartz)

y = 0.1811x + 2E+06

y = 0.1782x + 2E+06

1999550

1999600

1999650

1999700

1999750

1999800

1999850

0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5

Reso

nanc

e Fr

eque

ncy

(Hz)

Force (N)

Wireless data

Wired data

Linear (Wireless data)

Linear (Wired data)

y = 40x + 5E+06

y = 40x + 5E+06

50276005027800502800050282005028400502860050288005029000502920050294005029600

0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

Reso

nanc

e Fr

eque

ncy

(Hz)

Force (N)

Wireless dataWired dataLinear (Wireless data)Linear (Wired data)

55

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CHAPTER 4

CONCLUSION AND FUTURE RESEARCH

In this experimental research, the prototypes of a self-powered and a powered-less quartz

crystal resonator force sensor was built. The thesis research divided into three main parts. In the

first part we have experimentally demonstrated a prototype of a vibration piezoelectric energy

harvesting system operating in higher temperature than room temperature, and also storing the

produced electrical energy. From the experimental observation, the elevated temperature affected

the operation frequency and power density. Increasing temperature finally caused the power

output decrease and also shifts the resonance frequencies to the lower values. The influence of

temperature gradient which may cause to generate a voltage needs to be investigated in future

work to explain the unusual behavior that the PMN-PT energy harvester exhibited. The results

suggest that we can predict our energy harvester resonance frequency at different temperatures to

match the source frequency with it for the maximum power output. Moreover, in the future

research by mathematical modeling the energy harvesting system we may be able to increase the

generated electricity and also with the improved circuitry designed, transfer more power to the

load.

In the second and the third parts, the prototype partially and completely wireless

resonator force sensor was demonstrated experimentally using frequency conversion techniques.

It has been demonstrated that the energy harvester can be used to power a portion of the wireless

sensor circuit. The wireless transmission system used in this research potentially can be used in

many other applications. An agreement between the measurements in this part can be achieved

using a frequency offset shift. In the future by miniaturization of the components and the design

56

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we can improve the system power efficiency. Furthermore, using of a crystal with known

properties as our force sensor is in our future research efforts to find the largest sensor sensitivity

azimuth angle.

57

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