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Energy Efficiency Lighting Sponsor:
Presentation by: Kingsley Jackson Group Chief Executive Gastec Group Nigeria
Topic: Renewable Energy Investment In Nigeria
MUNICIPAL, SOLID WASTE TREATMENT OVERVIEW
Presentation for:<company logo>
MISSION STATEMENT
Presentation for:<company logo>
To safeguard human health and the environment by using the latest technology to provide efficient and cost effective, environmentally friendly industrial and domestic waste management and disposal.
WASTE STATISTICS
Ital
y
Fra
nce
Sp
ain
Ger
man
y
Gre
at B
rita
in
Jap
an
Sw
itze
rlan
d
Net
her
lan
d
Can
ada
US
A
Country
0100200300400500600700800900
1000k
ilos
in 1
98
9
ANNUAL WASTE ACCUMULATIONPER INHABITANT IN KILOS
WASTE STATISTICS
LANDFILL
• Inexpensive, but most dangerous solution• Sooner or later uncontrolled chemical reactions will occur• Creation of explosive methane gases• Great danger to ground water and the environment
SANITIZED LANDFILLA Ground WaterB Compacted ClayC Plastic LinerD Leach Collection PipeE Geotextile MatF GravelG Drainage LayerH Soil Layer I Old CellsJ New CellsK Leach Pond
STANDARD INCINERATION
AB
C
DE F G
A Waste Acceptance C Slag Remover E Drier G Active Carbon FilterB Combustion Chamber D Steam Boiler F Gas Scrubber
Proven technology for volume reductionAir pollution is reduced at relatively high costsProblems of high toxic residue ashes remains
STANDARD PYROLYSISWaste Reception
PyrolysisWaste Water Treatment
Ferrous and Non-Ferrous Metals SulfurSalts
Heavy Metals
Scrubber
Char
• Relatively expensive• Permanent operating problem with tar and oils • Problematic disposal of created char residue
(toxic)
PLASMA ARCPower Supply
Power Supply
Cooled Field Coil Gas
Vortex Gas Injection Chamber
Starting Electrode
Rear Water Cooling System
Rear Electrode
Insulator Front Electrode
Front Water
Cooling System• Totally destroys all organics, but shows inefficient energy
balance• Small throughput• Expensive operation and maintenance, approx. US$ 1000.-/ton
ULTRAHIGH TEMPERATURE PYROLYSIS-HYDROLYSIS
GAS TECTM
1 Infeed2 Cooled infeed auger3 Reactor4 Pyrogas5 Solid particles outfeed6 Oxygen free storage tanks
1
23
5
4
6
THE ULTIMATE
SOLUTION
a)No residues or toxic emissions
b) Great efficiency in recovering 100%
of the energy contained in waste materials
c) Very economical
ENVIRONMENTAL STANDARDS• FOR AIR POLLUTION PREVENTION
• The German environmental standards for air pollution prevention are the most vigorous in the world:– Cal‘n base : O2
– Dust : 10 mg/Nm3 or less
– HCI : 10 mg/Nm3 or less
– SOx : 50 mg/Nm3 or less
– NOx : 200 mg/Nm3 or less
– CO : 50 mg/Nm3 or less
– Dioxin : 0.1 Ng-TEG/Nm3 or less
– Hg : 0.1 mg/Nm3 or less
– Cd : 0.1 mg/Nm3 or less
– Pd : 4 mg/Nm3 or less
ALL FULFILLED BY
GASTEC
EMISSION LIMITS FOR WASTE TREATMENT PLANTS
• HCL (mg/Nm3)
• HF (mg/Nm3)
• SOx (mg/Nm3)
• NOx (mg/Nm3)
• CO (mg/Nm3)
• Cd (mg/Nm3)
• Hg (mg/Nm3)
• Dioxin (TEQ-ng/Nm3)
50
---
100
240
100
0.1
0.1
0.1
50
2
300
---
100
---
---
0.1
24
---
30
514
63
---
---
0.1
30
2
300
350
---
0.1
0.1
0.1
41
---
100
200
---
---
---
---
ChinaEU
JapanUK
USA
ORGANICS REDUCTION• Gastec guarantees the reduction of organics to less than >1%
(German laws require >5%)
ENERGY CONTAINED IN WASTE
CALORIFIC VALUES
Secondary Energy Material
approx. kcal/kg approx. kW/kg
Braun coal 4,500 5.2Cardboard 3,800 4.4Citrus peels 4,500 5.2Car tires 8,300 9.6Household waste (presorted) 4,500 5.2Hospital waste 6,780 7,8Manure (dried) 3,760 4.4Neoprene 7,100 8.2Nylon 7,570 8.8Oil sludge 8,800 10.2Paper 4,400 5.1Paraffin 10,340 12.1Polyethylene 10,990 12.7Polypropylene 11,030 12.8Polystyrol EPS 9,800 11.3
REALITY
1 CONTAINER 1 HOUR
The energy of 1 container of yogurt (0.3 ltr) keeps a light bulb glowing for 1 hour
The waste put into a dust bin over 1 year contains enough energy to heat water
500 bath or
3,500 showers or
keep the TV on for 500 hours
MUNICIPAL SOLID WASTE TREATMENT• CONCEPT PLAN FOR A MUNICIPAL SOLID WASTE TREATMENT FACILITY
100% Municipal
Solid Waste 100% Municipal Solid Waste
100% Municipal Solid Waste
Weigh Bridge
StorageStorage
SortingRecyclingShredding
Sorting Recycling Shedding
Sorting Recycling Shedding
GASIFICATION
Inert Sand
Storage
Gas Storage
Gas Storage
Power Generation
Administration
Building
PLANNING
• Suitability of municipal, solid waste as energy source
• Plant sizing
• Site selection
• Calculation of recoverable energy
• Negotiation of energy sales agreement
• Strategy for risk taking and guarantees
• Setup of Gastec municipal solid waste treatment plant beneficial to all parties involved and environmentally friendly
TECHNOLOGY SELECTION CONSIDERATIONS
• ENVIRONMENT• ENVIRONMENT
• CO2 Control
• DXNs Control• Emission Control• Landfill Control
• ECONOMY• ECONOMY
•ENERGY•ENERGY
• Cost Control• Profit• Growth
• Energy Recovery• High Efficiency• Utilization / Sale
WASTE COLLECTION Choosing the most suitable collection method
Container with Cover SystemCovered Container Arm Roll
Dust Drum & Packer System
Dust Drum Packer
PRINCIPAL POINTS OF GASTEC Treatment of waste materials, not simply a reduction in volume!
Recycling of valuable materials and energy recovery, not only waste treatment!
A profitable business, not just a break-even scenario!
An environmental education center, not just a waste treatment plant!
Meeting highest and most severe environmental rules and regulations!
PLANT LAYOUT 50 t/d PLANT
• A Storage area• B Control room D Administration office• C Janitor E Lab
12
3
4 56 7
8 109
11 1213
1415
16
1318
A BC
D E
70m
26m
1 Weigh bridge 10 Feed silo for reactors2 Weigh control 11 Storage silos3 Parking 12 Infeed system4 Receiving bin 13 Reactors5 Preshredder 14 Collection of inorganics 6 FE separation 15 Scrubber7 NFE separation 16 Gas tanks8 Secondary shredder 17 Gas engine and Generator9 Conveyors 18 Induction coolers
SUPPORT EQUIPMENTTypical List for a 50 t/d Plant
• Skip loader 1
• 5m3 dump truck 1
• 5 ton fork lift 1
• 5,000 gal. Water truck 1
• Facility and parking lot „Street Sweeper“ 1
• Low profile shuttle with 3 trailers 1
• 6-cylinder pick-up truck 1
• Fire prevention unit 1
• Standard 4-door automobiles 1
• Flatbed truck 1
• On-site 8,000 gal. water tower 1
• Stationary 53,000 gal. water tank for fire 1
• Knuckle boom 1
ESTIMATED MANPOWER REQUIREMENT
50 t/d150 t/d
300 t/d
500 t/d
Plant Engineer
Secretary
Accounting
Ground Maintenance
Helpers
TOTAL
1
1
---
2
4
8
2
2
---
3
8
15
3
3
---
4
8
18
1
---
---
1
3
5
THE END
THANK YOU