Energy and data trasmission - ПОЛИГОНpolygon.com.ua/content/modules/products/groups/110/file/Cat_49_64... · 49 TECHNO-LIFTING EQUIPMENT Energy and data trasmission 30 Series

49

TECHNO-LIFT ING EQUIPMENT

Energy and data trasmission30 SeriesFestoon system

CODE MIN. PACK QTY. DIMENSIONSDESCRIPTION

130607001

C-Rail bars

Material: galvanized steel

Lenght: 4 mt

Weight: 5 kg

Load capacity: 100 kg/mt

130607003

Truck support bracket2 Pieces


Max support spacing: 1mt

130607002

130607005

Truck support bracketTo connect a C-Railsand suitable for supportingthe trackceiling fixing


2220

62End stop

Material: PA 6

50


30607010

30607009

Towing trolley


Type of roller: steel rollers with ball

68 mm Plastic saddle


Type of roller: steel rollers with wheels


30607006

30607011

10

10

1

9625

70

36

M6

90

200 76

45

Ø 25


30607007

1

1

30607008

30607019

75

55

Towing trolley


Type of roller: steel rollerswith ball


Trolley with safety plug and socket connectionTo connect the fastoon system to the pendant station


16 Poles

24 Poles

1

End clamp

Material: PA 6 andgalvanized steel


10

Trolley in PA

Material: PA

Type of roller: PA steel rollerswith ball bearings


1

1

30607001/05

30607001/08

Bracket


Lenght: 50 mm

Lenght: 80 mm




130607012

Support arm bracket


Support arm clip


n.2 Terminals for every bracket

130607004

ASSEMBLY EXAMPLE

C-Rail

End clamp Track couplerbracket

Trolley

TowingtrolleySupport arm with

bracket and clip

51


1

1

56

18

7

1820

39

1.5


30602054

30602001/4

C-Rail barsMaterial: galvanized steelLenght: 4 mtWeight: 8 kgLoad capacity: 140 kg/mt90° Curve 1,5 mt radius*

1 94

4425

25

m 1

0

105Ø 1260

60

26

30602004

Track support bracketCeiling fixing 2 piecesBolts not included


Max support spacing:(1 mt recommended)

130602003

Track support bracketWall fixingBolts not included


Max support spacing:(1 mt recommended)

1

1

30602002

30602034

Track coupler bracketTo join c-rail and suitable for supporting the track


Double track coupler bracketRecommended for track over 50 mt


90

61

28

40

4423

23M12

170

63 80

28

3

46

*The use of the curve requires a mechanical adjustment during assembly line.

52

53



74 20

45


40

10

10

30602012

30602014

End stop

Material: Support PVC buffer

Flat cable trolleyMaterial: PA 6Type of trolley: PA roller.Travel speed 60m/min.

Load capacity: 15 kg

40 mm: Plastic saddle


Range 50 mm

10

10

30602013

30602015

Round cable trolleyMaterial: PA 6Type of trolley: PA roller.Travel speed 60m/min.




Range 50 mm

Ø 34

954556

3636

25

10

1010

30602076

3060207730602086

Flat cable trolleyMaterial: galvanized steelSliding: ball bearingstravel speed 120m/min.





10

10

30602082

30602083

Round cable trolleyMaterial: galvanized steelSliding: ball bearingstravel speed 120m/min.Load capacity: 25 kg40 mm: Plastic saddle55 mm: Plastic saddle

130602038

End clamp

Material: PA 6 andgalvanized steel





Range 50 mm

54


30602006

30602007

30602092

1

1


30602020

30602091

1

1

30602036

30602040

45m 6

7440

30

20

Towing trolley


Sliding: ball bearings

68 mm Plastic saddleRange 50 mm

Twin execution

Single execution

Trolley with safety plugand socketTo connect the fastoon system to the pendant station


16 Poles

24 Poles

1

1

1

55

56

18

7

1820

39

1.5


30602061 1

C-Rail bars

Material: stainless steel

Lenght: 3 m

Weight: 8 kg

Load capacity: 140 kg/m

130602063

Inox track support bracket

Ceiling fixing 2 piecesBolts not included


Max support spacing:1 mt recommended

1

1

30602065

30602062

Inox track support bracket

To join c-rail


Single track coupler bracket

Double track coupler bracketRecomended for track over 50 mt

90

61

28

40

4423

23M12

170

63 80

28

3

46


Energy and data trasmission41 Series InoxFestoon system

End clamp

Material: PA 6/Inox steel



56

Energy and data trasmission41 Series InoxFestoon system

30602066

1


30602064

130602067

Inox flat cable trolley

Material: PA 6/inox steel

Type of trolley: PA roller.Travel speed 60m/min.



Towing trolley

Material: PA 6/Inox steel

Type of roller: steel rollerswith ball


1

One roller trolley

Material: PA6 and galvanized steel

Type of roller: PA roller

Rotating 40 mm plastic saddle

Range 50 mm

57

Energy and data trasmissionWire rope SeriesØ 8 Rope fastoon system

10


30604003

Two rollers trolley



Rotating 55 mm plastic saddle

Range 50 mm

10 140

30

Ø 37

8

30604005

1030604007

Single roller trolleywith metal cable clip



Rope max: 18mm

3095

8

18

CHARACTERISTICS

Wire rope fastoon system are used in cases where c-rail and i-beam track power supplies are difficult to install.

Rope diameter: Ø 8 Trolley for flat or round cable

Travel speed: 40 m/min. Load capacity: 8 kg


853060600530606105

Seddle mmPA RollersSteel rollers

BEAM IPE 80

150

70

150

102A

100R 80

IPN 80TROLLEY

553060600330606103

853060600630606106

553060600430606104

853060601330606113


BEAM IPE 100 IPN 10055

3060601130606111

853060601430606114

553060601230606112

853060603530606135


BEAM IPE 80 IPN 80TOWING TROLLEY

553060603330606133

853060603630606136

553060603430606134

85

30606063

Saddle mm

Code

BEAM IPE 80 - IPN80 IPE 100 - IPN 100

END CLAMP

55

30606062

85

30606067

55

30606066

853060604330606143



3060604130606141

853060604430606144

553060604230606142

IPE 80 A=46+4IPN 80 A=42+4IPE 100 A=55+4IPN 100 A=50+4

IPE 80 A=46+4IPN 80 A=42+4IPE 100 A=55+4IPN 100 A=50+4

Saddle mm

Saddle mm

The FASTOON SYSTEM with steel sliding IPE-IPN are suitable for installation in industries where heavy duty is required (power of mobile equipment in steel mills, cranes, rolling mills, foundries, storage containers, etc.)

IPE-IPN 80÷120 beam

Travel speed: 120 m/min.

Max trolley load capacity: 200 kg

Max cable package window opening height of 70 mm for both flat and round cable

Energy and data trasmissionLight SeriesI-Beam

CHARACTERISTICS

IPNIPE

Saddle mm

100150

102

58

59


The FASTOON SYSTEM with steel sliding IPE-IPN are suitable for installation in industries where heavy duty is required (power of mobile equipment in steel mills, cranes, rolling mills, foundries, storage containers, etc.)

IPE-IPN 80÷120 beam

Travel speed: 120 m/min.

Max trolley load capacity: 200 kg

Max cable package window opening height of 50 mm for both flat and round cable IPNIPE

Energy and data trasmissionHavy SeriesI-Beam

16030605002

Seddle mmSteel rollers

BEAM IPE 80

190 x IPE/INP 100-120150 x IPE/INP 80

30

CHARACTERISTICS

205 x IP

E/INP 10

0-120

300 x IP

E/INP 80

150 x IP

E/INP 10

0-120

300 x IP

E/INP 80

30

255 x IPE/INP 100-120200 x IPE/INP 80

310

x IPE

/INP 1

00-1

2030

0 x I

PE/IN

P 80

40

30

IPN 80TROLLEY

10030605001

16030605004

10030605003

18030605006



16030605005

18030605008

16030605007

18030605010



16030605009

18030605012

16030605011

16030605014



30605013160

30605016100

30605015

18030605018



30605017180

30605020160

30605019

18030605022



16030605021

18030605024

16030605023

TRAINO

16030605026


END CLAMPBEAM IPE 80 - IPN 80

10030605025

18030605028


BEAM IPE 100 - IPN 100160

30605027

18030605030


BEAM IPE 120 - IPN 120160

30605029

Saddle mm

200mm x IPE/IPN80255mm x IPE/IPN100-120

Free

dist

ance

50

Saddle mm

200mm x IPE/IPN80255mm x IPE/IPN100-120

Free

dist

ance

59

Saddle mm

Free

dist

ance

50

The diagram is used to determine the number of trucks necessary for the formation of the line, depending on its length. The height of the loop determines how many trucks are needed and thus their parking area. Where the parking area is too long at the expense of running real user, it must increase the height of the loops, thus decreasing the number of trucks required and therefore the parking area. To determine the cable length of a garland to increase by 10% the total length of the line and add enough to connect the two ends of the fixed and mobile users.

60

Energy and data trasmissionSeries festoon 28 - 30 - 41 and on i-beamAssembly example

LINES DIAGRAMS

LT= Total lengthH = Height……

LP= Parking zone lengthLC= Race length

Series Bean LP/m

Series 28-30-41 LP/m

Number of trucks

H/Meters

GENERAL CHARACTERISTICS

A

V

H2

kA

A

A

uL 94

CEI EN 60695-2-1. °C

°C

°C

m/min.1

mm2

Ω/m . 10 - 4

Ω/m . 10 - 4

Operating current 23°CComply with rulesRated operating voltage ueFrequencyConditional rated short circuit withstand currentFuse rating gGRated short-time current IcwProtection class CEI EN 60529:Standard executionExecution with rubberFlammabily resistence

Ambient temperature: operating storageAdmissible current collector trolley speedConductor CuResistenceImpedance

40

10

40

600

9.3

18,27

18,36

10

70

900

15,5

10,96

11,01

70

10

100

1400

21,7

7,83

7,87

10

160

1800

31

5,48

5,55

10

200

2500

46,5

3,65

3,67

100 140 200CEI EN 60439-1 e 2, CEI EN 60695-2-1., CEI EN 60570

600V ac

50 Hz

IP13

IP23

VO

960

- 30 + 55

- 30 + 70

200

61

Energy and data trasmissionTR85 Trolley SeriesFrom 40A to 200A

GENERAL CHARACTERISTICS

The TR85 Series conductors rails are modern and safe system for energy and data trasmission for various types of equipment such as: cranes - bridge cranes - conveyour belts - chain conveyors - etc... The TR85 range comply with the relevant international standards ensuring operator safety, easy of installation and reliability. the system is available in the following versions:

Line A blue colour - with conductors preinserted inside the plastic casing. copper strips are connected by means of dedicated terminals.

Lina B yellow colour - with conductors strip to be pulled from a coil continuosly into the pre-assembled plastic casings with the aid of a towing trolley in case of long systems.


L L

L/2

L/6 L/6

LL

L/2L/10 L/10

CALCULATION OF THE VOLTAGE DROP

RAIL TRACK LINES POWER

System with end power feed System with line power feed

Two power feed 1/6 from each end Three power feed at L/2 and L/6 from each end

Lt = L Lt = L/2

MaterialSelf-extinguishing

Ultimate tensile strenghtYield pointModulus of elasticityImpact resistanceDielectric strenghtSoftening temeperature - Vicat

UL 94

DIN 4102

D.M.6/7/83

ISO R527 23°C

ISO R527 23°C

ISO R178 23°C

DIN 53453

ASTM 149

ISO R306 49N

Rigid PVC

Lt = L With end power feed Lt = L/2 With line power feedLt = L/6 With power feed 1/6 at each endLt = L/10 With three power feed at L / 2 and L/10 from each end

V0

B2

CI

430 kg/cm3

460 kg/cm2

30000 kg/cm2

Unbroken25 kV/mm

82°C

4

5

N°CONDUCTORS

WEIGHT PER LINEAR METER/RANGECONDUCTORS BARS WEIGHT TABLE

1,680 kg/m

1,764 kg/m

1,902 kg/m

2,050 kg/m

40A2,122 kg/m

2,305 kg/m

3,010 kg/m

3,423 kg/m

2,454 kg/m

2,730 kg/m

100A 200A70A 140A

3 Phase AC WHEREΔu = Voltage drop (V)Δu % = Voltage drop (%)I = Intensity (A)Lt = Length of section (m) (m)Z = Impedance (Ω/m)U = Voltage (U)

Δu = √3 x I x Lt x Z

Δu % = Δu x 100 U

A proper disposal of power feed points allow voltage drop reduction.If L is the length of the line, Lt is thetrack maximum length to considerthe voltage drop.

Voltage drop should not exceed 5% of rated voltage under normal operating.

PVC RAIL TRACK CHARACTERISTICS

Lt = L/6 Lt = L/10

62

Energy and data trasmissionTR85 Trolley SeriesFrom 40A to 200A

63


CURRENT IN CONTINUOUS SERVICE

Energy and data trasmissionTR85 Trolley SeriesLine construction

LINE CONSTRUCTION

To define the size of trolley line TR85, is necessary to consider:Maximum current in serviceDevices (motors cage, ring, resistors, electronic starters)Devices starting currents Maximum ambient temperatureThe distance between device and nearest power feedAdmissible voltage and voltage dropping in starting and continuous serviceType of currentDevices cycle operations (load factor)

Specify devices number which work simultaneously to calculate the corresponding current:

IN = I1 + I2 + ..In

The current can be determined from the devices power (w) that for a three-phase system is:

In the absence of information on the simultaneous devices operations, consider following table:

(*) To drag n parallel motors rated current In’, consider In = n In’

Current Consumption - AmperPower devices - WattsDevices performancesOperating voltage in voltsPower factor

In =

Ia = K In

In

Pu

Pu

φU

U

cos

φcos

η

η

3

In =

Ia = K In

In

Pu

Pu

φU

U

cos

φcos

η

η

3

LIFTING EQUIPMENTS IN USELifting numbers

devices online

1

2

3

4

5

no.2 lifting equipmentsoperating in contemporary

Engine max.power (*)

1st ENGINE

Power engine dicreasing (*)

4th ENGINE3rd ENGINE2nd ENGINE

xxxxx

x

xxxxx

x

xx

x

xxxx

x

STARTING CURRENT

LINE SCHEMATIC EXAMPLE

Line construction

LINE CONSTRUCTION

Calculate devices numbers in simultaneously started and already in service, then calculate the corresponding current. When the starting current is unknown, proceed with the following approximation:

In the absence of information on the simultaneous operation of utilities relate to the following table:

for a single user

Where K =Starting current (Ia)

Nominal current (In)

As a general rule, consider:K = 5 to 6 for the cage motors,K = 2 rotors winding motorsK = 2 with frequency converters

64

Energy and data trasmissionTR85 Trolley Series

In =

Ia = K In

In

Pu

Pu

φU

U

cos

φcos

η

η

3

LIFTING EQUIPMENTS IN USELifting numbersdevices on

line1

2

3

4

5

no.2 lifting equipmentsoperating in contemporary

InIa1st ENGINE

InIa4th ENGINE

InIa3rd ENGINE

InIa2nd ENGINE

xxxxx

x

x

xx

x

x

x

xx

xxx

x

END FEED

TOWING ARM TR8510

END CAPSLIDING HANGERTOWING ARM TR8508

ANCHORAGE MEANS ON MOBILE

CURRENT TROLLEY JUNCTION BOX

Documents

Energy and data trasmission - ПОЛИГОНpolygon.com.ua/content/modules/products/groups/110/file/Cat_49_64... · 49 TECHNO-LIFTING EQUIPMENT Energy and data trasmission 30 Series