Embed Size (px)
Citation preview
ENERGY & INDUSTRY DIVISIONwww.applus.com
Applus+ VELOSI in MALAYSIA
SERVICES
● Inspection● Engineering & Consulting
● Non Destructive Testing
● Supervision and QA/QC● Our Certification Services
● Technical Staffing● Testing & Analysis● Vendor Surveillance
SOLUTIONS● 3D Laser Scanning● Asset & Facility Integrity Management● Corrosion Monitoring● Data Management● Drone Inspection● Energy Efficiency● Health and Safety● Material property evaluation● Offshore Inspection● Pipeline Integrity Inspection● Pipeline New Construction● Project Management ● Geo-hazard Assessment● Road Asset Management
Applus+ GROUP
70 countries across all continents. 20,700 employees. Accredited by major international organisations.
COMPANY PROFILE
Applus+ is a worldwide leader in the testing, inspection and certification sector. We are a trusted partner, enhancing the quality and safety of our clients’ assets and infrastructures while safeguarding their operations. We deliver this through our technical capabilities, innovative approach, and motivated team that is committed to operational excellence.
Applus+ is comprised of a large, global and multidisciplinary team of experienced and skilled professionals who are renowned for delivering technical excellence across a variety of sectors. We offer a complete portfolio of solutions that address a range of needs, from asset integrity management to statutory compliance-based inspections. We place a strong emphasis on technological development and innovation, as well as having a clear understanding of regulatory requirements.
Our one-stop solution incorporates all the services essential to providing optimal integrity management support across the life cycle of the Oil & Gas industry.
Applus+ Velosi is part of Applus+ group’s Energy & Industry division specialized in vendor inspection, third party inspection, certification, testing and manpower services for the oil & gas industry.
ENERGY & INDUSTRY DIVISION www.applus.com l [email protected]
Index
2 PROFILE
4 SPECIALISED NDT
4 PHASED ARRAY UT
6 LRPA
7 CHIME & CUPS
8 TOFD
9 ADVANCED UT
10 LRUT
11 LYFT
12 INCOTEST
13 EMA & ACFM
14 MFL
15 TUBE INSPECTION
16 CRT
17 RVI
18 ROPE ACCESS
19 UAV/ DRONE INSPECTION
21 3D LASER SCANNING
23 TECHNICAL STAFFING
25 ASSET INTEGRITY &HSE MANAGEMENT SERVICES
PHASED ARRAY UTWeld Inspection and Crack Detection
KEY FEATURES
KEY FEATURES
• Wall thickness from 6mm onwards.• Pipe diameter from 21mm onwards.• Multiple-angle inspection, single, small, multi-element probe and wedges.• Accuracy +/- 0.2mm in gauging mode.• High levels of repeatability.• Ultrasonic transducer from 16 to 64.
KEY FEATURES
• No safety hazards & no radiation requirement.• Minimize re-verification of discontinuity costs.• Small footprint of the transducer.• Use multiple elements to steer, focus and scan beams with a single transducer assembly.• Electronic focusing.• Ability to focus at multiple depths.• Improved defect detection and sizing.• A wide range of inspection parameters.• Compliant with all known codes.• Rapid component coverage.
• Inspect pipes in limited access areas.• Uses low profile wedges.• Covers standard pipes from 0.84” to 4.5” OD.• Operates within 0.5” clearance.• Can hold 2 phased array probes for complete weld coverage in one pass.• Can be configured to make one-sided inspections for pipe-to-component inspection.• Minimum space for one sided scanning is 50 mm.• Can be manipulated from one side of a pipe.• Spring loaded scanner can be used on ferromagnetic and non-ferromagnetic materials.
KEY FEATURES
• Heat resistant material engineered.• Temperatures up to 350°C (662°F).• Increased inspection angle range and sizing accuracy to the full capability of the phased array probe.• Multiple wedge sizes available for various wall thickness.• Cooling systems prevent damage to the scanner, wedge and probe.• No shut down required.• Encoded manual scanning for consistency and repeatability.• Automated scanning limits direct contact with parts at elevated temperatures.
APPLICATIONS
• Piping weld inspection.• Inspection of complex geometries.• Corrosion mapping.• Inspection of nozzle welds.• Turbine component inspection.
The Phased Array Ultrasonic Technique (PAUT) concept for defect measurement during weld inspections represents a significant step forward over conventional technologies. Phased Array technology involves the use of multiple ultrasonic elements and the application of electronic time delays to the individual elements
TEMP MASTER High Temperature Phased Array Inspection
COBRA SCANNERPhased Array Inspection on Small-diameter Pipes
4
KEY FEATURES
KEY FEATURES
• Easy to interpret display.• It can be applied to bolts, studs, bridge pins.• Rapid encoded inspection.• This data is digitally stored enabling periodic monitoring and options for post-analysis or remote analysis.• Applus+ phased array inspection can be conducted without removing bolts or studs.• The BoltScanner can scan a wide range of bolt sizes by selecting from a variety of clamp hubs, from 1/2” to 1-1/2”.
BOLT SCANNERPhased Array Inspection on BOLT
• Flange size from Class 150 to 2500.• Flange thickness from 0.88” to 8”.• Pipe nominal size from 6” to 24”.• Small probe suitable for all flanges down to 3/4”.• Temperature up to 100˚C.• Flanges can be inspected without disassembly.• In-service scanning capability saves time and money.• Both sides of the flange are typically inspected at the same time.• Encoded scanner allows for accurate repeatable inspections• Repeatable and consistent results.• The data is permanently recorded to allow audit or future damage monitoring.• Can perform online inspections with no need to stop production.
FLANGE SCANNERPhased Array Inspection on Raised Face Flanges
5
Conventional UT Straight Sectorial ScanPhased-Array UT
APPLICATIONS
• Annular plate on tanks.• Inspecting under many types of supports.• Corrosion under pipe supports.• Trunnion connections.• Wall penetrations.• Straight runs of pipe where the general condition is required.• Inspecting for corrosion under lagging, coating & cement.• Jetty lines.
BENEFITS
• Rapid inspection of inaccessible components such as pipe supports, saddles and clamps.• Provides quantitative measurements in mm or % amplitude.• Full volumes can be inspected with probes up to 2.0m apart.• Sensitive to reflectors on both internal and external surfaces.• Very high probability of detection.• Potential for rapid screening and imaging of corrosion on pipes and vessel.
LRPALong Range Phased Array to find corrosion in difficult-to-inspect areas
KEY FEATURES
• Detection of internal or external metal loss, corrosion and erosion under insulation of pipes.• Pipe diameters from 3” to 48”.• Typical length ±30m per direction.• Operating temperature up to +100°C.• Metal loss down to 3% of pipe Cross Sectional Area.• Detection of 9% Cross Sectional Area metal loss flaws.• Discrimination between flaws and pipe features; welds, bends, supports, etc.• Longitudinal accuracy is better than 100mm.
-
LRPA (Long Range Phased Array) is a rapid medium range ultrasonic screening method for detecting corrosion and pitting under clamps and pipe supports where the access is restricted due to supports or similar obstructions.With the advances in Ultrasonic Phased Array imaging, transducers and beam modelling, the patented Long Range Phased Array system allows Applus+ to improve on the application of Phased Arrays, which therefore leads to higher resolution and detection capabilities.
6
KEY FEATURES
• UT technique to inspect.• Service inspection on inaccessible areas.• Pipe diameters 50mm and above.• Battery operated equipment.• A single pass for the required inspection coverage.
APPLICATIONS
• Pipe supports or saddles.• Clamps.• Vessel or tanks.• Pipe or plate screening for internal corrosion.• Annular plates of the storage tank.• Floor plates of the storage tank.• Inaccessible pipe walls.• Walls of the underground storage tanks.
BENEFIT
• Full volume can be inspected with probes by up to 1m.• Sensitive to both internal and external surfaces.• Inspection without removing supports.• Recordable raw data for future analysis or reference.• Provides plane view of the surface.• Allows localizing defects.
OPERATING PRINCIPLE
CHIME and CUPS are used for detecting corrosion and pitting under clamps and pipe supports where it is not directly feasible to be inspected by normal inspection method. CHIME is based on the through thickness technique and is good for detecting gradual thickness degradation and insensitive to small pitting. CUPS is based on reflection principles and is good for the detection of small and large corrosion pitting but insensitive for graduation degradation of wall thickness. It can be conducted externally on annular plates and the whole area can be covered by swiveling the probe.
CHIME & CUPS Creeping Head Inspection Method & Corrosion Under Pipe Support Testing
7
CHIME, Creeping Head Inspection Method
• Floor map technique based on receiving an echo from the defect.• Creeping waves can be generated by using a transducer angled at the critical angle.• The creeping wave continually generates shear waves (HEAD waves) which propagates along the surfaces.• If the receiver is placed some distance away (up to 1m), the series of signal is observed at the receiver and the entire volume of the sample is inspected.
CUPS, Corrosion Under Pipe Support Testing
• The specially designed probe emits the ultrasonic beam having the width, duration of the wave package and basic wave length comparable with the thickness of the plate.• The ultrasonic wave package saturates the volume of the plate/ pipe and any reflection echoes from pitting and corrosion damage picked up by the probe and produced as an image.
APPLICATIONS
• New weldments to record a repeatable base line image.• In-service weldments for erosion loss at the root zone.• In-service weldments for preferential corrosion loss at the root and heat affected zone (HAZ).• In-service weldments and material for fatigue or service related cracking problems.• New construction HDPE fusion weld inspection.• Less dependent on probe position and defect orientation than pulse echo techniques.• Comprehensive coverage by the wide beam.• Accurate determination of defect height and length.
TOFD Time of Flight Diffraction-In service inspection of welds
KEY FEATURES
• UT technique to inspect girth welds.• Relies on detection of diffracted waves to find defects.• Defect sizing - height and length.• Weld thickness from 6mm up to 350mm.• Pipe diameter from up to 75mm OD.• Surface temperatures up to 450˚C.• Equipment battery power of 110V-240V AC.• A single pass for the required inspection coverage.• Automated Ultrasonic Inspection (PSP-4 Force).• Manual Ultrasonic Inspection system (ISONIC).
BENEFITS
• Small near surface defects may not be detectable due to lateral wave (dead zone).• Less dependent on probe position and defect orientation than pulse echo techniques.• Comprehensive coverage by the wide beam.• ToFD fingerprinting, applied during construction, may reduce future in-service inspection costs.• Can be used on plastics like HDPE materials.
TOFD is a UT technique that relies on detection of diffracted waves to find defects. The system operates in a pitch & catch configuration using a transmitting probe and a receiving probe. It is well suited for the rapid inspection of girth welds on pipes and vessels and provides real time data search for preferential weld root erosion and corrosion.
8
KEY FEATURES
• Uses ISONIC Air-Borne.• Generates Top View (C-scan), Side View (B-scan) & End View (D-scan).• Key areas for pitting, general corrosion, or severe corrosion.• Uses grid to inspect area of interest.• Generally used at accessible & obstructions free.• Recordable data – Offline analysis.• Battery operated.• Rugged equipment.• Special software.• Report presentation – Grid size with color-coded images.
KEY FEATURES
• Uses FORCE PSP - 4.• Weld inspection/corrosion mapping on pipes, vessels and tanks.• Four different type of inspection in one unit.• P-scan for weld inspection.• T-scan for corrosion mapping.• TOFD for detection and sizing.• LORUS for corrosion detection.• Full A-scan recording for offline processing.• Continuous water as couplant.• Optimizes your inspection speed.• Reliable, repeatable and accurate results.• Gives a 3D view of the inspected/mapped area.• Minimizes costly internal entry.• Minimizes unnecessary repairs.• Reduces or eliminates downtime.• Potentially reduces outage/turnaround schedules.• On-Line inspection provides data for advanced planning.• Accepted by regulatory and industry standards and specifications.• Supports RBI, FFS and remaining life programs.
AUTAutomated Ultrasonic Testing
Corrosion MappingManual Ultrasonic Testing
9
ADVANCED UT Manual and automated
APPLICATIONS
• Road, river crossings & pipe bridges.• Power plant tubing.• Offshore risers & topside pipe work.• Jetty and tank farm lines.• Refinery & Chemical pipe work.• Spiral welded pipe• Nuclear boiler spines.
KEY FEATURES
• Detection of internal or external metal loss, corrosion and erosion under insulation of pipes.• Pipe diameters from 3” to 48”.• Typical length ±30m per direction.• Operating temperature up to +100°C.• Metal loss down to 3% of pipe Cross Sectional Area.• Detection of 9% Cross Sectional Area metal loss flaws.• Discrimination between flaws and pipe features; welds, bends, supports, etc.• Longitudinal accuracy is better than 100mm.
BENEFITS
• Rapid screening for in-service degradation.• Avoidance of total removal /reinstatement of insulation or coating, except at location of transducer tool.• Ability to inspect inaccessible areas.• Reduction in costs of gaining access.• Multi defect focus capability - Longitudinal, torsional and flexural wave modes on one tool without transducer change.
Long Range Ultrasonic Testing is a specialised non-destructive testing (NDT) method capable of detecting corrosion in pipes and pipelines at areas inaccessible for inspection by conventional NDT methods, i.e. insulated and sleeved pipework, or pipelines running under roads or elevated on pipe racks. It is a pulse-echo system, aimed at testing large volumes of material from a single test point. The collar clamped around the pipe produces a 360° sound wave moving axially down the pipe using the pipe itself to guide the wave.LRUT is primarily a screening tool and does not provide a direct measurement of pipe wall thickness. The technique is sensitive to a combination of the depth and circumferential extend of any metal loss on both the outside and inside surfaces of the pipe. A signal response is produced where the cross-section is reduced or changes character at a weld or other pipe feature.
10
LRUTLong Range Ultrasonic Testing for Pipelines
BENEFITS
APPLICATIONS
• Insulated Pipe.• Insulated Tank.• Splash Zone.• Underwater.• Tank Floor.
KEY FEATURES
• User friendly software.• State-of-the-art portable instrument.• Standard Pulsed Eddy Current Array (PECA) technology.• Real-time C-scan imaging.• Fast data acquisition .• Grid and dynamic scanning modes.• Lyft compensated wall thickness (CWT) tool.• SmartPULSE optimizes wall thickness measurements to optimal performance and repeatability.
Corrosion under insulation (CUI), corrosion blistering and scabs, flow-accelerated corrosion (FAC), cor-rosion under fireproofing (CUF) and corrosion under coatings are possibly the greatest unresolved asset integrity problems in the industry. Current methods used to measure wall thickness over liftoff, without removing insulation, all have severe limitations and existing Pulsed Eddy Current (PEC) solutions rely on outdated technology. It’s time for evolution.
11
LYFT Pulsed Eddy Current
Lyft® is a high-performance solution reinventing PEC.The patent-pending Eddyfi solution features:
• 6-element probe supports metal thicknesses 6–25mm, insulation 25–102mm and stainless steel/ aluminum.• Single–element probe supports metal thicknesses up to 100mm, insulation as thick as 300mm, and stainless steel/aluminum/galvanized steel weather jackets.• Splash-zone and underwater probes.• Better lift-off.• Encodered inspection.
APPLICATIONS
• Offshore and onshore installations.• Tank shells.• Large vessels.• Sphere legs.• Corrosion Under Insulation (CUI) inspection.• Insulated and coated objects.• Object protected by concrete/fireproofing.• Object covered with marine growth or fouling.
INCOTEST Insulated Component Testing / Pulsed Eddy Current
KEY FEATURES
• Measurement through insulation, concrete, marine growth and fouling.• Based on pulsed eddy current principle.• Wall thickness from 6mm up to 65mm.• Insulation thickness up to 200mm.• Pipe diameter from 50mm up to 300mm.• Accuracy +/-5% and hi-levels of repeatability +/-2%.• Operating temperatures from -150˚C to 500˚C.• Survey capability of up to 1,000points per day.• The system transducer can be located up to 100m (328ft) from the base unit.
BENEFITS
INCOTEST (INsulated COmponent TESTing) is the fast, accurate and reliable way of surveying ferrous pipes and vessels through their insulation. In operation, it does not disturb insulation or coatings and provides accurate results through aluminium, stainless or galvanized steel claddings. With INCOTEST, insulation may be hot or cold, wet, rough, encrusted, irregular, heterogeneous or even with wire mesh. Through its excellent repeatability, the INCOTEST is ideally suited for baseline and periodic monitoring survey.
12
• Detection of Corrosion Under Insulation & Flow Accelerated Corrosion.• Same performance above and underwater.• In service and on-stream inspection.• No direct surface contact and surface preparation.• High costs for removal of insulation can be avoid.• Continuous scanning and minimize equipment set-up.• Data digitally stored.• An instant site report in a measuring matrix format.• Scaffolding can be reduced by using rope access or by mounting the measuring sensor on an extension pole.• Operation is possible across a wide range of climatic conditions with consistently high levels of repeatability.• Application development in co-operation with clients.
EQUIPMENT & BENEFITS
APPLICATIONS
• Oil & Gas Industry- Nodal joints for surface and sub-surface breaking, pedestal crane, pad eye, flare booms, telecom tower, sheer panel and module welds.• Marine Industry- Marine diesel tank corrosion monitoring, hull surveys etc.• Rail Industry- Wheels, rails, rolling stock etc.
KEY FEATURES
• Applied on all electrically conducting material.• Post processing/ Off-line analysis 3D Plot.• Capable of detecting surface and sub-surface breaking without the removal of surface.• Quick to use and with the high inspection speeds.• High durability and mobility with rigid, rugged, small, and light unit.• Well trained inspectors and engineers for data collection and analysis.• Defect sizing – Length & Depth measurements.• Coating thickness up to 2 - 3mm.• EMA / AC Field Measurement / ET modes.• No coating removal (Lift-off).
Applus+ Velosi provides surface Eddy Current testing for surface and sub-surface crack detection for structural and material integrity assessments using Eddy Current method such as Electro Magnetic Array (EMA) and Alternate Current Field Measurement (ACFM). The Lizard® M8 System and Mentor EM Eddy Current System provides highly accurate, repeatable and uncompromising performances for detecting and sizing surface and sub-surface breaking in metals.
13
EMA & ACFM Surface and near surface flaw detection and sizing
Lizard M8 Sub Sea SystemThe common interface ensures all users can readily apply the Lizard® technology to a variety of applications without the requirement for additional software training. The Graphical User Interface (GUI) is deliberately designed to utilise graphical input by way of simple sliders for rapid data manipulation, with the option of hot keys for common tasks.
Mentor EM SystemIt redefines Eddy Current testing with its excellent signal to noise ratio and high-resolution display that is easy to see in any light. It incorporates user designed application workflows, and onboard Wi-Fi capability so that inspectors of all levels can easily communicate with each other.
Applus+ Velosi provides Magnetic Flux Leakage Inspection (MFL) for the oil and gas, petrochemical and power industries. The component is magnetized to a level at which the presence of a significant local reduction in material thickness causes sufficient distortion of the internal magnetic field to allow flux lines to break the test surface at the site of the discontinuity without paint removal.
14
BENEFITS
• Latest generation of permanent magnets.• Uses Neodymium Iron Boron magnet.• Motorised guided wheel with speed control.• Plate thickness up to 12.5mm (20mm in manual mode).• Coating thickness up to 6mm.• Maximum speed up to 450 mm/s.• Data capture rate of every 1 mm.• High sensitivity.
APPLICATIONS
• Oil & Gas industry for inspections on tank floors through protective coating.• Ferrous materials such as carbon steel, nickel & monel.
KEY FEATURES
• Uses Neodymium Iron Boron magnet.• Motorised guided wheel with speed control.• Plate thickness up to 12.5mm (20mm in manual mode).• Coating thickness up to 6mm.• Maximum speed up to 450 mm/s.• High sensitivity.• Covers large areas at fraction of time.• Can be conducted without removal of coatings.• Accurate and reliable results.• Post processing and offline analysis can be done.• Component evaluation at variable depths.• Maximum coverage with minimum lift-off when riding through curved surface.• Custom designed data acquisition software.
MFLMagnetic Flux Leakage Method for Tank Floor Testing
APPLICATIONS
• Air conditioners & Hydrogen cooler.• Heat exchangers & Lube oil cooler.• Main condensers & Package boilers.• Fin/fan units & overhead condensers.
Applus+ Velosi provides Eddy Current Testing (ECT), Eddy Current Array (ECA), Near Field Testing (NFT), Remote Field Testing (RFT), and Internal Rotary Inspection System (IRIS) for tube testing. ECT is capable of detecting internal and external pitting, erosion, certain types of cracks, baffle wear, holes, and me-chanical damage. NFT is suited to the detection of internal corrosion, erosion or pitting on the inside of carbon steel tubing. RFT is ideally used to inspect ferromagnetic tubes such as carbon steel and ferritic stainless steel. IRIS offers a wide range of detectable discontinuities such as internal, external erosion, baffle wear, pitting, corrosion and wear.
15
TUBE INSPECTIONECT, RFT, IRIS, ECA, NFT
OPERATING PRINCIPLE
Eddy Current Tube Testing (ECT)
• About 750 tubes inspected per 12hour shift.• Ideally suited to the inspection of thin walled tubing as found in evaporators and condensers.• Capable of detecting generalised and localised wastage, both internal and external.• A range of 11mm to 68mm ID can be inspected.• Permanent record of results.
Remote Field Testing (RFT)
• About 400 tubes inspected per 12 hour shift.• Ideally suited to the inspection of boiler tubing with flexible probes for negotiating bends.• Capable of detecting generalised and localised wastage, both internal and external.• A range of 10mm to 100mm ID can be inspected.• Permanent record of results.• Utilize multi frequencies.• Good sensitivity to detect volumetric material loss.• Typical discontinuities detected with RFT are erosion, corrosion, wear and large volume of pits.• Through holes are also detectable.
Near Field Tube Testing (NFT)
• Predominantly used for finned ferromagnetic tubes.• Suitable for the detection of internal corrosion, erosion, or pitting on the inside of carbon steel tubing with no effect from the external fins.• Recommended as primary inspection of finned ferromagnetic tubes with IRIS back-up.
Internal Rotary Inspection (IRIS)
• Use ultrasonic transducer.• Use in all types of metal tubing, ferrous and non-ferrous• About 150 tubes inspected per 12 hour shift.• Capable of detecting generalised and localised wastage, both internal and external.• Highly accurate measurement.• A range of 10.5mm to 50mm ID can be inspected.• Permanent record of results.• Capable to measure the remaining wall thickness.• Back up other inspection techniques to support data.
BENEFITS
• No need to remove insulation of tubular pipes.• Direct results after scanning on-site.• Large dynamic range.• Dose reduction from 50% to 70%.• No use of films, chemicals or darkrooms.• Use of image processing tools.• Digital archiving, reporting and transporting.• Digital images.• High sensitivity & resolution.• Reusable imaging plates.• The lightweight cassettes and imaging plates allow for access in difficult to reach areas.
APPLICATIONS
• Wall thickness measurements.• Corrosions assessments (including CUI and FAC).• Check on blockages.• Insulated pipes and objects.• Inspection of girth welds.
KEY FEATURES
• Phosphor imaging plates up to 35.5 cm (14 inch) wide.• Thickness up to 200mm.• Greyscale levels (GSL) up to 4096 (12 bits) per pixel and with monitors displaying up to 256 (8 bits) GSL.• High resolution mode at a pixel size of 17 and 25micron.• Code compliant radiography method of inspection.
Computed Radiography Testing is particularly useful to monitor the condition of pipelines, valves and fittings for corrosion, erosion, mechanical wear, etc. It allows the comparison of images between two time-separated investigations so that the relative rate of corrosion or erosion can be determined. We can monitor almost any kinds of valve and fitting in an acceptable exposure time as our CRT is equipped with an x-ray machine, the commonly used Ir192 and the high energy Co60 for heavy walled steel components up to approximately 200 mm thickness.
16
CRTComputed Radiography Testing
Applus+ Velosi has a large variety of Ex certified camera systems for environment Zone 1 and the latest pan and rotate Ex push rod camera. Our systems have the latest technology; i.e. automatic focus, auto upright camera, waterproof up to 11 bar, operating through 45° and 90° bends. Applus+ can provide several systems to cover all access points and pipe diameters/lengths with the best possible images. We also have systems that are waterproof and perfect for caisson inspection before and after cleaning and a high powered zoom camera for the inspection of tanks (sphere), vessels, reactors etc.
RVIRemote VIsual Inspection
KEY FEATURES APPLICATIONS
OnshoreBoiler tubes, steam piping, turbine shafts, pressure vessels, ducting, pipelines, deep waterwells, heat exchangers, condensers.
Offshore Internal/external inspection of risers, caissons, tubular structures, hulls, hoses, process equipment, flare stacks, piping.
Work scope includes :• Cleanliness verification. • Weld verification. • Foot prints.• Problem solving. • Condition monitoring. • Foreign object search.
BENEFITS
• Reduces confined space entry. • Reduces operational and safety risk. • Reduces/eliminates equipment disassembly.
OPERATING PRINCIPLE
Combining a camera system with an NDT technique provides solutions to many difficult inspection problems.
Remote operated vehicles can position an inspection tool via suitable camera/lighting systems. This enables monitoring of the tool’s position and performance and ensures that the equipment passes obstructions. The cameras also collect information on corrosion, cracking, wear, coating condition, process build-up and marine growth.
This information, when combined with radiography, ultra-sonics, eddy current, magnetic particle and magnetic flux tests, provides a detailed and comprehensive assessment of a component’s condition.
Small Combi Pushrod
Medium Pushrod Ex
Large Pushrod Ex
EEX Tractor Systems
• Pipes from 19 mm to 150 mm.• 30m (98 ft) of 4.5 mm semi rigid rod. • 32 mm and 23 mm interchangeable CCD camera heads.• Capable to negotiate multiple 90° bends.• Horizontal / vertical pipe sections.• Cameras waterproof to 2 bar.
With ex pan & rotate camera• Pipes 100 mm upwards.• EEX approved – II 2G Ex px II B T4.• Pan and rotate camera head.• Centraliser as an addition.• C40 m pushrod.
With separate Axial viewing camera of 41 mm (non Ex)• Pipes diameter 50 mm upwards.• 30 m pushrod.
• Pipes diameter from 80 mm to 600mm.• 150 meters of semi rigid rod. • Capable to negotiate multiple 90° bends.• Horizontal / vertical pipe sections.• Camera waterproof to 11 bar.• Explosion proof; EExd.• Zone 1 Group IIB T3.
• Pipes 150 mm upwards.• With ancillary light for larger pipelines up to 2000 mm.• EEX approved – tractor and cameras are pressurised with nitrogen. • Built in alarm when pressure drops.• Steerable tractor.• Automatic upright picture control.
• Suitable for reactors, vessels, sphere tanks.• Camera with 25x optical & 12x digital zoom for a total of 330x.• 360° Pan and 234° tilt.• 2 x 35 W lamps and Turbo Lamp mode of 80 W total.• Laser measurement.
Tank Zoom Camera
17
18
ROPE ACCESS Full member of IRATA, Operator and Trainer
Our teams can be rope access competent so that we can reach all the hard to access areas.
APPLICATIONS
Inspection and Testing• Structural & Building Inspection• Painting & Coating Inspection• Lifting Equipment Inspection• Internal & External Vessel Inspection• General & Close Visual Inspection• Non-Destructive Testing
Repair & Maintenance• Electrical & Mechanical• Welding, Cutting & Piping• Cleaning & Painting• Grit & Hydro Blasting
Geotechnical• Erosion Protection• Rock Retaining Mesh• Soil Nailing• Rock Bolts & Anchorages• Rock Scaling
Stand-by Rescue & Industrial Guiding• Industrial rescue & emergency shutdown• Confined space rescue• High angle rescue
About IRATA
• A strict membership criteria.• Annual audits to ensure compliance.• Emphasis on quality training.• Compilation of annual statistics.• Close ties with country safety bodies. • Involvement in equipment standards.
BENEFITS
Accessibility • Access difficult-to-reach location.• Minimum amount of gear.
Minimum Disruption• Work from the top down.• Rapid set-up and dismantling.• Eliminates mechanical damage to protective coatings.• Reduce downtime.
Safety• High standard of required training for technicians (IRATA) .• High standard of equipment.• Work in accordance with industry standards.• Reduced at risk hours.• 100 % tethered policy. • Ropes are removed at the end of each shift. • Reduced security risk. • No risk associated with unattended access equipment and materials.
Cost Saving• Eliminating scaffolding.• Reducing the total technician hours.
The IRATA (Industrial Rope Access Trade Association) was formed in 1987. Born from the need to regulate an industry with a high risk perception, IRATA set about drafting safe practice guidelines and implementing strict training and auditing processes for technicians and participating member companies alike. IRATA ensures its reputation continues through :
19
AERIAL INSPECTIONDRONE INSPECTIONUnmanned Aerial Vehicle (UAV) System
APPLICATIONS
Oil & Gas - Onshore
• Above ground and surface pipeline inspection.• Leaks and illegal tap detection.• Structural integrity.• Internal & external distillation column.• Process & petrochemical plant asset inspection.• Distance inspection using LIDAR.
Oil & Gas - Offshore
• Corrosion detection. • Thermal imaging.• Structural integrity. • Above surface pipeline • Underdeck inspection. inspection.• Live flare inspection. • Monitor unknown vessel • Jetty pipeline inspection. movement near assets.• Laser scanning. • Promotional videos.
Mining
• Stockpile volumetric quantification and measurement.• Overview of mine area for security inspections. (riots/demonstrations/emergency evacuations)• Open pit wall movement monitoring.• Aerial surveillance of haul trucks.• Underground inspection to map possible wall movements.• Miniature UAV’s to access dangerous underground areas, air shaft conditions or safely assess wall collapses.• Conveyor belt inspection.
Renewable Energy
• 3D aerial asset mapping.• Detect turbine blade defects.• Turbine blade demage assessment.• Thermography inspection.• Pre-installation surveys.
Other Industries(Power generation & transmission / Petrochemical / Construction)
• Power transmission line inspection.• Environmental surveys.• Remote tower/mast inspection.• Thermography inspection.• Building external construction survey.• Electrical transmission pylon/tower inspection.• Chimney stack inspection.• Concrete/refractory silos inspection.
BENEFITS
Time and Cost Savings
• Fastest method for inspection of difficult to access areas.• Fast deployment.• Minimizes down time.• Fewer resources and in less time.• Reduces inspection cycle time.• Instant results for easy decision making prior to a given turnaround.
Safety
• Minimizes physical inspections in hazardous areas.• Eliminate confined space entry risks.
Quality of data
• A large variety of sensors including thermal imaging cameras, 3D imaging equipment.• Extremely high-resolution cameras to capture application-specific data in detail.• High quality repeatable datasets.• Manages data effectively (cloud based data).• Provide more overview & perspectives to inspection.• Enhance images to highlight structural or other defects, for follow up NDT testing or repairs.• Provide gigapixel stitching to provide panorama views of areas or assets.
OUR UAV SYSTEMS
AscTec Falcon 8 + AscTec Trinity
• Agile, precise, easyto handle with the most challenging situations & conditions.• Maximum performance & safety.• Minimum weight & size.• Transportable, easily assembled and ready-to-fly.• Low-noise, emission-free.• Environmentally friendly operation.• Great reliability.• Flight time reduction below 0° & above 35°.• Up to 3 times redundant flight control electronics & flight components.• Fully automated flight routes in 2D & 3D are exactly reproducible by waypoint navigation.• Direct control, settings & telemetry viewed in real time.
Microdrone MD4-1000
• Cutting edge professional UAV technology.• Extreme duty rain & dust resistance.• Temperature from -20 °C to 50 °C.• CFD-optimised propeller.• Closed carbon housing.• Operation via GPS in combination with our software.• Possibility of installation of ELW on emergency vehicles.• Low noise electric motors.• Lower air turbulence.• Average flying time 45 minutes.• Maximum payload 1.2 kg.• Take off altitude up to 4000m NN.• Rate of climb 7.5m/s• Cruising speed 12.0m/s.
Redundancy Systems
• Landing automatically at the same position.• Return to starting point & land.• Fly up to 150m & return to starting point & land.• 8 rotor redundancy.• Pre-programmed autonomous Waypoint Navigation.
Microdrone MD4-1000
• Inspect and explore indoor in complex, cluttered or confined spaces.• Collision tolerant up to 15km/h.• Simultaneous full HD and thermal imagery recording.• On-board lights.• Robust digital videofeedback.• Close up images for high resolution data.• Carbon fiber protective frame.• Wireless communication system.• Post mission review.• Dust and splash resistant.• Temperature up to 50°C.• Fast and easy battery swapping.• Safe to fly close to humans.
20
21
A multitude of plant data, consisting of engineering, operations and maintenance information is generated and utilized during the plant’s life cycle. Our laser scanning services provide reliable and accurate as built condition 3D point clouds to enhance the design and constructability of any revamp, retrofit, upgrade project through all stages of the process. Applus+ Velosi is specialized in providing services and solutions to capture, model and manage as-built plant information globally. By combining leading edge 3D Data Capture, 3D Modelling and 3D Data Management technology, productive software solutions with trained professional personnel, we offer our clients accurate and updated 3D information for their capital projects and plant life cycle.
3D LASER SCANNINGCapture, Modelling, Data Management
OUR SOLUTIONS
3D Data Capture• As-is / As-built data capture. - Laser scanning. - Photogrammetry survey. - Dimensional surveys.• Site/model/drawing verification.• Dimensional single point survey.
3D Modelling • Design & Engineering.• Model creation, modification. • Model audits and independent reviews. • Training.
3D Data Management• Plant maintenance.• Operation.• Inspection data.
SOFTWARE APPLICATIONS
• AutoCad 3D Plant• AutoCad Revit• AutoPlant• AVEVA PDMS• Edgewise• FARO SCENE
APPLICATIONS
• Building and construction • Chemical plants• Oil & Gas • Shipbuilding• Mining• Renewable energy
Brown field plant revamp project• Data generation.• As-built documentation.• Lost data recovery and re-generation.• Existing drawing and model verification.• Updating of undocumented modification.• Pre-installation scanning of new components to ensure seamless fit-up.• Data collection for legal requirements. • Operations & Maintenance modification works, coordina- tion and unknown data capture.
Green field new built project• Design & Engineering verification.• Fabrication & Construction/Installation confirmation.• Tie-in point assembly & Hook-up verification.
• Nuclear power plants• Pharmaceuticals • Civil engineering• BIM• Heritage
• INOVX 3D PlantLinx & Realitylinx Linx • Intergraph Smart® 3D• Leica Cyclone • LFM• Microstation • Truview
22
BENEFITS
Risk Mitigation • Limited personnel exposure to hazardous conditions.• Minimizing field hot-work.
Time Efficiency• Reducing manual measurement errors, damages, injuries and outages.• Reducing time onsite for inspection.• Providing advanced interference and clash detection for new installations without the need for return site trips.• Executing construction activities with fewer mismatches.• Responding to changed field conditions with flexibility.• Reducing operator interpretation during modelling.• Minimizing offshore fabrication activities.
Cost and Schedule Savings • Reduced outage and shortened schedule time.• Minimizing shutdown periods.• Eliminate re-work and reduce cost of retrospective engineering.• Reduction of installation man-hours.• Maximizing field productivity.• Early project completion.
Improve Planning and Design• Creating drawings and models where none previously existed.• Analyzing engineering design plans.• Checking for clashes between existing conditions and new design elements. • Designing closer to acceptable factors of safety.
Improve Work Processes • Consistent as-built documentation for CAD/design specifications for plant layout.• Updating documentation in piping and instrumentation diagrams.• Evaluating pipe runs for regulatory requirements.• Providing exact measurements for demolition and removal of plant components in existing facilities.• Prefabricating components with no excess material. • Visualizing construction plans prior to execution.• Visualizing as-is conditions for asset management, inspection, constructability and funding procurement.• Accommodating scope changes.• Selectively modelling key areas and retaining unused ‘point cloud’ database for future use.
Turnkey solution
Full integration with following services:
• VAIL Risk Based Inspection (RBI) • Fitness for Services (FFS)• Evaluation and Condition Monitoring of CP System• External Corrosion Direct Assessment (ECDA)• Health, Safety&Environmental Critical Equipment Systems (HSECES)• Health, Safety and Environmental Impact Assessment (HSEIA)• Process Hazards Analysis Services (PHA)• Quantitative Risk Analysis (QRA)• Reliability Centered Maintenance (RCM)• Safety Integrity Level (SIL)
23
Applus+ Velosi technical staffing services provide worldwide professional support to the oil & gas, petrochemical, power generation, rail, aerospace and construction projects. We have various recruitment and workforce management solutions that allow us to supply clients with the right personnel for the right job. With our industry specific backgrounds, we are well placed to understand client needs and develop a comprehensive range of human resources solutions.Applus+ Velosi maintains an extensive database of candidates who have been chosen through a strict screening process, ensuring that only the best-qualified candidates are presented for client consideration. Our technical staffing services enable the clients to cover their manpower resource needs quickly and efficiently by maintaining a highly flexible workforce.
TECHNICAL STAFFING
KEY FEATURES
• Has the largest global footprint in the industry, with apresence in 70 countries and an ability to work aroundthe clock.
• Has been estabished for more than 3 decades.• Has an internal database of more than 700,000 poten- tial candidates and invests heavily in external subscrip- tions providing a total global talent pool of some 450 million active and passive jobseekers.•
Operates a competency management system.• Operates an integrated management system to ISO
9001:2008, ISO 14001:2004, OHSAS 18001:2007 andISO 29001 standard.
APPLICATIONS
With knowledge and experience within multiple industries we are able to borrow synergistic skillsets from complimen-tary industries.
Energy• Oil & Gas (Upstream, Midstream, Downstream)• Power generation (Nuclear/Thermal, Fossil, Coal)• Utilities (Transmission & Distribution)• Renewables (Wind, Hydro, Solar, Biomass)
Infrastructure• Construction• Transport (Highways, Rail)• Utilities (Water, Telecommunication)
Process• Petrochemical• Mining
Aerospace• Licensed & Accredited Engineers• Hangar & Ground Support Staff• Airfield Services
BENEFITS
• By relying on Applus+ Velosi’s extensive database of candidates and our expertise in matching candidates to client’s specific needs, they can be assured that they will get the most suited candidates for their needs.
• By utilising the most efficient, global reaching recruitment and resourcing partner, clients are able to: • focus strategies and resources on their core business. • reduce and control operating costs. • increase access to qualified personnel. • minimise recruitment time and expense.
• Personnel can be hired for a specific period of time or project, with no subsequent employer obligations.
• We are able to support single/ad-hoc requirements or requirements for a complete workforce.
• We can supply temporary workers and contractors at short notice, wherever they are required in the world.
• We can source personnel rapidly.
• The use of a flexible workforce helps control and reduce spend.
24
ECIA
OUR SOLUTIONS
PERMANENT RECRUITMENT & CONTRACT RECRUITMENT
• Payroll.• Global mobility.• Market-rate benchmarking.• In-country meet and greet.• Travel and accommodation.
PAYROLL SERVICES
• Comprehensive on-boarding.• Electronic timesheet and expense capture-and-approval
workflows.• Management information and reporting.• Payroll funding – managing the cash flow on the
client’s behalf and consolidating all payments onto oneinvoice, payable on pre-determined terms.
• Comprehensive off-boarding.
Specific benefits of our payroll services include:
• Timesheet approval or rejection, either automatically ormanually, via our best-in-class web portal or thecustomer’s own portal.
• Fewer timesheet and payroll queries, with invoicesgenerated and auto-matched against approvedtimesheets/expenses.
• Ability to establish “rules” for rate and time validation.• Flexible invoice consolidation and grouping.• Sales invoices available to view, approve, report or
download online.• Easy retrieval of historic timesheets, expenses and
invoices.• Simple access to charge rates, holiday entitlements
(where applicable), start dates, finish dates, etc.• A plethora of reporting possibilities.• Compliance with the Working Time Directive (WTD),
the Agency Worker Regulations (AWR) and otherrelevant legislation.
• Secure (https) service with IP address capture, password protection and time and date stamping.
GLOBAL 24/7 RECRUITMENT
We offer a global 24 hour recruitment process aimed at identifying the very best candidates for project-based, contract and permanent positions, for single or multiple global locations. Our global contact management system features can view global client records throughout the group, enhancing inter-office coordination.
Our universal candidate database enables us to search for new candidates or access existing candidate records, from any location 24/7. We are able to track vacancy life cycle management, view full vacancy history, from job descriptions and candidates submitted to interview details and outcome records.
Asset Integrity & HSE Management Services
VAIL-PHA VAIL-Plant VAIL-PSRAProcess Hazard Analysis Integrity & Inspection Management System Petrol Station Risk Assessment
IEC 61508API 580ASME B 31.8S (with GIS)
.
.
.
AIMS & HSE SERVICES
Risk Based Inspection (RBI)
Manpower Supply Services
Reliability Centered Maintenance (RCM)
Safety Integrity Level (SIL)
Health, Safety & Environmental Engineering: HAZOP, QRAS, HSEIA, HAZARDS Identification and Safety Studies
Fitness For Service (FFS)
Proprietary AIM Software Suite(VAIL PLANT)
Engineering Services
Asset Tracking &Maintenance Software
Identification & Management of Health, Safety& Environmental Critical Equipment System (HSECES)
MEMBERSHIPS
WORLDWIDE ACCREDITATIONS
CLIENTS
25
CONTACT Applus+ offices in Asia
SINGAPORE 521 Bukit Batok St 23 Unit 05-E Singapore 659544Tel : +65 6545 7646
Email : [email protected]
KOREA24F, KNN Tower Centum Seo-Ro, Haeundae-GuBusan South Korea Tel : +82 51 664 6511 Email : [email protected]
CHINARm 9B, Qianjiang building,NO.971 Dongfang Road Shanghai PRC 200122 ChinaTel : +86 21 51551250Email : [email protected]
KOREA (OMS)24F, KNN Tower Centum Seo-RHaeundae-GuBusan South Tel : +82 51 664 6511 Email : info.korea@applus
KOREA(Okpo-dong, 2F) 27, Okposeongan-ro Geoje-si, Gyeungsangnam-doSouth Korea 53233Tel : +82 55 688 1974Email : k2korea@applusk2.
No. 14, Jalan Pengacara U1/48, Temasya Industrial Park, Glenmarie 40150Shah Alam, Selangor, Malaysia Tel : +603 5569 4020 Email : [email protected]
MALAYSIA
MONGOLIA3F San Business Centre, Sukhbaatar
8th Khoroo, Baga toiruu, 29 PM Ulaanbaatar, Mongolia
el : +976 7011 9700 [email protected]
ANDYada Building Fl.9/905, e, Bangrak,10500 ,
Thailand el : +662 632 9588
Tel Email
MONGOLIA3F San Business Centre, Sukhbaatar District, 8th Khoroo, Baga toiruu, 29 PM Amar Street,Ulaanbaatar, MongoliaTel : +976 7011 9700 Email : [email protected]
THAILAND56 Silom Rd, Yada Building Fl.9/905, Suriyawongse, Bangrak,10500 , Bangkok, Thailand Tel : +662 632 9588 Email : [email protected]
INDIA301,Plot No.410,Matrusri Nagar Colony, Miyapur, Serilingampally,Hy-derabad, Rangareddy Dist., Telan-gana,India.PIN 500049Tel : +91 40 42100301 Email : [email protected]
INDONESIAPlaza Aminta, 7th Floor Suite 703 Jl. TB Simatupang Kav. 10,12310, Jakarta Selatan, Indonesia Tel : +62 21 751 2066 Email : [email protected]
