en/Drive Manager for SIMATIC Quick start-up guide Manager for SIMATIC setup 15 Drive Manager compatibility The following limitations are valid for Drive Manager compatibility. •

ABB industrial drives

Quick start-up guideDrive Manager for SIMATIC

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.

Drive firmware manuals Code (English)

FPBA-01 PROFIBUS DP adaptermodule user’s manual

3AFE68573271

RPBA-01 PROFIBUS DP Adapter Module User’s Manual 3AFE64504215

FENA-01/-11 Ethernet adapter module User’s Manual 3AUA0000093568

Function block library and related manuals 3AUA0000099358

http://search.abb.com/library/Download.aspx?documentid=3aua0000093568&languagecode=en&documentpartid=1&action=launch

http://search.abb.com/library/Download.aspx?DocumentID=3AUA0000099358&LanguageCode=en&DocumentPartId=1&Action=Launch

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/280ac0b336e9da83c125790a00485e97/$file/en_fpba01_um_e_screenres.pdf

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/e237d196965e3919c22570230037a6c7/$file/en_rpba01_um_f_a4.pdf

Drive Manager for SIMATIC

Quick start-up guide

3AXD50000012364 Rev AEN

EFFECTIVE: 2014-01-14

2014 ABB Oy. All Rights Reserved.

5

Table of contents

1. Introduction

About this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Drive Manager for SIMATIC setup

About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Basic overview of PROFIBUS and PROFINET setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 12ABB drive compatibility with Siemens SIMATIC environment . . . . . . . . . . . . . . . . . . . . . 13

SIMATIC Manager V5.4 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14SIMATIC Manager V5.5 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14TIA Portal V11.0 SP2 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Drive Manager compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Siemens PLC CPU 300 series compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Siemens PLC CPU 400 series compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3. Drive configuration in ABB Drive Manager

About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Installing ABB Drive Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Connecting and disconnecting drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Error and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Drive status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Handling parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Drive parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Project parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Comparing drive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Exporting parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Importing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Updating parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Refresh parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Filtering drive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Selecting parameters to monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Monitoring controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

File Permissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4. Appendix - SIMATIC Manager (STEP 7)

About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Summary of SIMATIC Manager setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Installing SIMATIC Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Configuring SIMATIC for ABB Drive Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Setting PG/PC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Changing IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6

Hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Adding rack and CPU to hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Installing GSD file (SIMATIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Adding drives to PROFIBUS DP line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Adding drives to PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Downloading hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Downloading PLC logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Retrieving ABB drives function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Editing symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Creating variable table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81FB500 ABB DRIVE CONTROL FB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Setting the drive in run mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Downloading PLC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91FC501 ACS DRIVE PZD (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93FC500 ACS DRIVE PARA (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

DP-V0 ERROR table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100DP-V1 ERROR table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Starting device tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

5. Appendix - TIA Portal configuration

About this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Installing TIA Portal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Basic configuration of TIA portal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Installing GSD file (TIA Portal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Adding Drives to PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Adding drives to PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Starting device tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

6. Appendix - Drive hardware configuration

Starting up ACS355 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140ACS355 parameter settings (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140ACS355 parameter settings (PROFINET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141ACS355 more actual parameters (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141ACS355 more parameters from PLC to drive (Optional) . . . . . . . . . . . . . . . . . . . . . 141

Starting up ACS850, ACQ 810 and ACSM1 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 142ACS850, ACQ810 & ACSM1 drive parameter settings (PROFIBUS) . . . . . . . . . . . 142ACS850, ACQ810 & ACSM1 drive parameter settings (PROFINET) . . . . . . . . . . . 143ACS850, ACQ810 & ACSM1 more actual parameters from drive to PLC (optional) 143ACS850, ACQ810 & ACSM1 more parameters from PLC to drive (optional) . . . . . 143

Starting up ACS880 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144ACS880 drive parameter settings (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 144ACS880 drive parameter settings (PROFINET) . . . . . . . . . . . . . . . . . . . . . . . . . . . 145ACS880 more actual parameters from drive to PLC (optional) . . . . . . . . . . . . . . . . 145ACS880 more parameters from PLC to drive (optional) . . . . . . . . . . . . . . . . . . . . . 145

Starting up ACS550 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146ACS550 drive parameter settings (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 146ACS550 more actual parameters from drive to PLC (optional) . . . . . . . . . . . . . . . . 147ACS550 more parameters from PLC to drive (optional) . . . . . . . . . . . . . . . . . . . . . 147

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

7

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

8

Introduction 9

1

Introduction

About this guideThis guide provides the procedure for configuring ABB drives in the Siemens SIMATIC S7 PLC environment using the PROFIBUS DP and PROFINET IO network.

Intended audienceThe reader of this manual is expected to have a basic knowledge of ABB products, terminologies, standard electrical wiring practices, electronic components and electrical schematic symbols.

CompatibilityThis manual is compatible with SIMATIC Manager V5.4, V5.5, TIA Portal V11.0 and Drive Manager 1.0.

Contents of the manualThis quick start-up guide consists of the following chapters:

Drive Manager for SIMATIC setup provides the basic overview of PROFIBUS and PROFINET setup and the compatibility limitations of ABB drive library.

Drive configuration in ABB Drive Manager describes the procedure to install ABB Drive Manager and to configure drives in ABB Drive Manager.

Appendix - SIMATIC Manager (STEP 7) describes the procedure to configure SIMATIC Manager for use with ABB Drive Manager.

Appendix - TIA Portal configuration describes the procedure to configure TIA Portal for use with ABB Drive Manager.

10 Introduction

Appendix - Drive hardware configuration describes the procedure to startup drives.

Drive Manager for SIMATIC setup 11

2

Drive Manager for SIMATIC setup

About this chapterThis chapter provides the basic overview of PROFIBUS and PROFINET setup and the compatibility limitations of ABB drive compatibility with Siemens CPU.

12 Drive Manager for SIMATIC setup

Basic overview of PROFIBUS and PROFINET setupPROFIBUS is an open serial communication standard that enables data exchange between all kinds of automation components. The following picture shows the overview setup of Siemens PLC and ABB Drives integration using PROFIBUS.


The FENA-x1 ethernet adapter module is an optional device for ABB drives which enables the connection of the drive to an ethernet network. The following picture shows the overview setup of Siemens PLC and ABB Drives integration with PROFINET.

ABB drive compatibility with Siemens SIMATIC environmentThe following limitations are valid for ABB drive compatibility with Siemens CPU:

• SIMATIC Manager V5.4 compatibility

• SIMATIC Manager V5.5 compatibility

• TIA Portal V11.0 SP2 compatibility

• Drive Manager compatibility

• Siemens PLC CPU 300 series compatibility

• Siemens PLC CPU 400 series compatibility


SIMATIC Manager V5.4 compatibility

The following limitations are valid for SIMATIC Manager V5.4 SP5 compatibility.• PROFIBUS DP protocol: DP-V1.

• PROFINET IO communication profile: ABB drives.

• Drive types: All PROFIBUS compatible ABB drives.

• Application types: Speed/frequency control or torque control.

• PPO types: Only PPO types with consistent data are supported.

• For example, PPO-06, 0 PKW + 10 PZD are supported.

• ABB_DRIVE_LIB function block is supported only for PROFIBUS DP.

SIMATIC Manager V5.5 compatibility

The following limitations are valid for SIMATIC Manager V5.5 compatibility.• PROFIBUS DP protocol: DP-V1.






• ABB_DRIVE_LIB function block is supported only for PROFIBUS DP

Note: PPO types without consistent data, example, PPO-06, 0 PKW + (2+2+2+2+2) PZD or PPO-06, 0 PKW +NoCons. 10 PZD are not supported.

TIA Portal V11.0 SP2 compatibility

The following limitations are valid for TIA Portal V11.0 compatibility.• PROFIBUS DP protocol: DP-V1.






Note: PPO types without consistent data, example, PPO-06, 0 PKW + (2+2+2+2+2) PZD or PPO-06, 0 PKW +NoCons. 10 PZD are not supported.


Drive Manager compatibility

The following limitations are valid for Drive Manager compatibility.• PROFIBUS DP protocol: DP-V1.


• Drive types: ACS355, ACS850, ACS880, ACSM1 Speed, ACSM1 Motion, ACS 550 (only for PROFIBUS), ACQ810.

• Application types: Speed/Frequency control, Torque control or Motion control.

• PC to PLC online interface: Ethernet and serial communication.

• PC operating system for SIMATIC Manager V5.5 are Windows XP 32 bit, Windows 7 32 bit and Windows 7 64 bit.

• PC operative system for TIA Portal V11.0 are Windows XP 32 bit and Windows 7 32 bit.

Siemens PLC CPU 300 series compatibility

The following S7-300 CPU’s are compatible.

CPU Version

CPU 313C-2 DP V3.3

CPU 314C-2 DP V3.3

CPU 314C-2 PN/DP V3.3

CPU 315-2 DP V3.0

CPU 315F-2 DP V3.0

CPU 315-2 PN/DP V3.1

CPU 315F-2 PN/DP V3.1

CPU 317-2 DP V3.3

CPU 317F-2 DP V3.3





IM154-8 PN/DP CPU V3.2

IM154-8F PN/DP CPU V3.2

IM154-8FX PN/DP CPU V3.2

IM151-8 PN/DP CPU V2.7

IM151-8F PN/DP CPU V2.7


Siemens PLC CPU 400 series compatibility

The following S7-400 CPU’s are compatible.

CPU Version

CPU 412-1 V5.1

CPU 412-2 DP V5.1

CPU 412-2 PN V6.0

CPU 414-2 DP V5.1

CPU 414-3 DP V5.1



CPU 416-2 DP V5.1

CPU 416-3 DP V5.1

CPU 416F-3 DP V5.1



CPU 417-4 V5.1

CPU 412-5H PN/DP V6.0




Drive configuration in ABB Drive Manager 17

3

Drive configuration in ABB Drive Manager

About this chapterThis chapter provides the procedure to install ABB Drive Manager and to configure drives through PROFIBUS DP and PROFINET IO interface.

Prerequisites:• Ensure SIMATIC Manager (STEP 7) tool and TIA Portal are installed.

• Before starting ABB Drive Manager installation, close all the applications.

Installing ABB Drive ManagerBefore starting installation, close all the applications.

To install ABB Drive Manager, follow these steps:

1. Double-click ABB Drive Manager setup file.

18 Drive configuration in ABB Drive Manager

2. In DriveManager for SIMATIC window, click Next.


3. Read the licence agreement of ABB Drive Manager for SIMATIC. Select Accept check box and click Next.

4. Select appropriate folder to install DriveManager for SIMATIC and click Next.


5. Click Install to start the installation.

6. DriveManager for SIMATIC is installed. Click Close.


Drive configurationBefore launching ABB Drive Manager, ensure Appendix - SIMATIC Manager (STEP 7) and Appendix - TIA Portal configuration are configured.

To configure ABB Drive Manager, follow these steps:

1. In the ABB Drive Manager window, select the correct drive type and the firmware version from drop-down list.

2. Click Drive Management.


3. To configure the drive analog input channel settings for current/voltage configuration based on the hardware settings of the drive, click Settings.

4. Select the required Analog inputs from the drop-down list and click OK.


5. Select the check boxes to disable editing of the motor data and fieldbus parameter and click OK.

6. Click Parameter locking to prevent accidental changes of the motor data and fieldbus parameters.

ABB Drive Manager is configured.


Connecting and disconnecting driveTo connect (online) and disconnect (offline) drive from the ABB Drive Manager user interface, follow these steps:

1. From the ABB Drive Manager window, select Drive Management and click Connect. The configured drive is connected.


2. To disconnect the drive, click Disconnect.

3. On disconnecting, the ABB Drive Manager checks the changes to drive parameters which have not been stored to permanent memory. Click Yes to complete uploading all parameter values.


Error and warning messagesThe following errors may be noticed when trying to connect to a drive:• Different drive type: If the configured drive type is different from the actual drive

connected, the drive will not get connected with the ABB Drive Manager. This will display the error Different drive type and show the actual drive type.

• Different firmware version: If the configured drive firmware version is different from the actual drive firmware version, the drive may be connected but the ABB Drive Manager displays a warning message Different firmware and also displays the actual drive firmware version.


Drive status displayThe ABB Drive Manager shows the following drive status messages:• Stopped: Drive is in stop mode.

• Running forward: Drive is running in the forward direction.


• Running reverse: Drive is running in the reverse direction.

• Faulted: Drive fault status and fault code.


Handling parametersThis section provides instructions to handle parameters in the ABB Drive Manager.

Drive parameter view

Parameter types can be numeric, enumerated list, bit pointer and value pointer.

To edit the drive parameter values, follow these steps:

1. In the Drive Management screen, click Drive to display the connected drive parameter groups and parameter values.


2. To edit a numeric parameter value, double-click parameter value and change the required value.

3. To change a enumerated parameter value, select a value from the drop-down list.


4. To create a new bit pointer value, double-click bit pointer value field.

5. Select the New value in the bit pointer settings window and click OK.


6. To create a new value pointer parameter, double-click value pointer field.

7. Select the new value parameter in the Set Value Pointer Parameter window and click OK.


Project parameter view

The ABB Drive Manager allows the user to view, change and save the drive parameters of the configured drive in the offline/project view mode. This set of parameters are visible even when the drive is not connected. You can select required parameters from the list and download to the drive which is connected.

In the Drive Management screen, click Project tab to open the offline/project parameter view.


Comparing drive parameters

Compare operation displays the difference in parameter settings of the Project in offline mode and Drive in online mode.

To compare the parameter values, follow these steps:

1. In the Drive Management screen, click Compare to compare drive parameter values and project parameter values.

The groups and parameters appear in bold when values of Project in offline mode and Drive in online mode are different. A check box appears to against the parameter with difference in values.


2. Select the check box to copy. Click Copy >> to write parameters to offline Project view from online Drive view.


3. Select the check box to copy. Click << Copy to write parameters to online Drive view from offline Project view.


Exporting parameters

The ABB Drive Manager allows you to export the parameter values to the respective drive parameter file format (.dsp, .dwp, .dcparams). The file format for saving the file is automatically selected based on the drive configuration.

To export the parameter values in different views, follow these steps:

1. In the ABB Drive Manager window, select Drive or Project view.


2. Click Export to.xxx (represents appropriate file format) and save the file to the desired location.


Importing parameters

The ABB Drive Manager allows the you to import the parameter values from the computer only in these file formats .dsp, .dwp, .dcparams.

Note: Import function works only in Project view.

To import the parameter values in Project view, follow these steps:

1. In the Project view screen, click Import values and select the appropriate parameter file.


2. To copy imported parameter values to project parameter view, select the parameter value and click << Copy.

The imported values are copied to the Project view.


Updating parameters

To update and save the parameter changes to the drive, follow these steps:

1. Select a parameter group and right-click to select either Update all parameters or Update parameters in this group.


2. To save the parameter changes to the drive, click Make changes permanent.

The parameter values are saved in the ABB Drive Manager.


Refresh parameters

To refresh the drives parameters, click in the ABB Drive Manager window.


Filtering drive parameters

The ABB Drive Manager allows you to filter the parameters and create subset views. You can create up to three subsets.

To create the parameter subset, follow these steps:

1. In the ABB Drive Manager window, click Parameters (filtered).

2. Select the required parameter subset in the Choose subset filter list.

3. Click Customize subset to configure the selected subset.


4. Select the required parameters from Parameter list to Selected parameters screen and click Ok to create subset.

5. In the Parameter (filtered) tab, select the required subset to monitor.


Selecting parameters to monitor

To select the parameters to monitor, follow these steps:

1. In the ABB Drive Manager window, select Monitoring and click Select Parameters to add required parameters.

2. Select the required parameters from Parameter list to Selected parameters screen and click Ok.

Note: Maximum of 12 parameters are allowed.


After adding Parameters list to Selected parameters screen, the Visible check boxes are selected by default.

3. In the Monitoring tab, select the required parameter color from the drop-down list.

4. To remove parameters from monitoring, deselect the specific check boxes.

5. Minimum, Maximum, Alarm Low and Alarm High values can be edited based on preferences.


Monitoring controls

To understand the monitoring controls, follow the steps:

1. After selecting required parameters, click to start monitoring parameters.


2. Click to pause monitoring parameters.


3. Click to stop monitoring the parameters.


4. From the Active Signal drop-down list, select a parameter to monitor as active signal.

File PermissionsEnsure all actual users have the appropriate access permissions to use the PC or application.

For example: C:\ProgramFiles\DriveWare\DriveManagement\data\devdesc\Profibus_Drives\ACS_880\ACS880_PB.devdesc.xml. Check the actual fieldbus and drive type.


Appendix - SIMATIC Manager (STEP 7) 53

4

Appendix - SIMATIC Manager (STEP 7)

About this chapterThis chapter describes the procedure to install the SIMATIC Manager (STEP 7) and to configure the SIMATIC Manager with ABB Drive Manager.

Summary of SIMATIC Manager setupThe SIMATIC manger setup includes the following steps:

1. Installing SIMATIC Manager

2. Software configuration

3. Hardware configuration

4. Downloading PLC logic

5. Starting device tool

For detailed steps, refer the individual sections.

Installing SIMATIC ManagerTo install SIMATIC Manager (STEP 7) V5.4 or V5.5, refer Installation procedure in the SIMATIC installation manual (referring Siemens website).

http://support.automation.siemens.com/dnl/jQ/jQ1NzU2MQAA_44370501_Akt/README.pdf



54 Appendix - SIMATIC Manager (STEP 7)

Software configuration

Configuring SIMATIC for ABB Drive Manager

To configure SIMATIC Manager for the ABB Drive Manager, follow these steps:

1. Launch SIMATIC Manager. In the STEP 7 Wizard: "New Project" window click Next.

2. Select appropriate CPU (for example CPU315-2 PN/DP) and click Next.


3. Block name OB1 is selected by default. Click Next.

4. Enter the project name and click Finish.


After completing the basic configuration, a SIMATIC Manager main screen appears with the project structure.

Setting PG/PC interface

PG/PC interface is a programming cable to connect PC to PLC.

To set PG/PC interface for online connection between PC and PLC using ethernet connection, follow these steps.

1. Select the Local Area Connection to which PLC is connected.

2. Double-click Internet protocol Version 4 (TCP/IPv4) option.


3. Enter the default IP address of a Siemens PLC 192.168.0.100. The default values of other fields are updated. Click OK.

Note: To change the IP address, refer to Changing IP address.

4. From the menu bar, click Options and select Set PG/PC Interface.


5. Select the connected interface and click OK.

The PG/PC interface between PC and PLC using ethernet connection is configured.


Changing IP address

To change IP address of a Siemens PLC, follow these steps:

1. From the hardware configuration window, click PLC and select Ethernet > Edit Ethernet Node option.


2. Browse to select MAC address. Click Assign Configuration and close the window.

IP address of the selected Siemens PLC is changed.


Hardware configuration

Adding rack and CPU to hardware

To add rack and CPU to hardware, follow these steps:

1. In the SIMATIC Manager window, select SIMATIC 300 Station and double-click Hardware.

2. In the hardware configuration window, expand SIMATIC 300 project structure and open Rack-300 folder. Drag and drop Rail to the SIMATIC configuration screen.


3. In the hardware configuration section, expand CPU315F-2 PN/DP folder and select the specific version. Drag and drop required version to the slot 2 of the rack.

Note: Slot 1 is not supported for CPU configuration.

4. In the Ethernet interface window, enter the IP address of the CPU and click New.


5. In the New subnet Industrial Ethernet window, click OK to activate the new subnet.

The rack, CPU and the Ethernet connections are configured.


Installing GSD file (SIMATIC)

The following GSD files for ABB drives are available in ABB library or from the package.• ABB 10959.gsd for FPBA-01 PROFIBUS DP-V1

• ABB 10812.gsd for RPBA-01 PROFIBUS DP-V1

• ABB-FENA-20130603 for PROFINET

After adding rack and CPU to hardware, install the GSD file.

To install the GSD file for ABB drives PROFIBUS and GSDML file for ABB drives PROFINET, follow these steps:

1. In the hardware configuration window, click Options and select Install GSD File.

http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/e8da3ac4967cce22c1257bd500275330/$file/FPBA-01%20GSD%20files.zip


http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/363d40bdb640dd2bc1257b4a00286b13/$file/abb10812.zip




http://www05.abb.com/global/scot/scot201.nsf/veritydisplay/363d40bdb640dd2bc1257b4a00286b13/$file/abb10812.zip


http://abblibrary.abb.com/global/scot/scot201.nsf/veritydisplay/8d4bc18072e7bcb0c1257be2003ed769/$file/FENA_PROFINET_IO_GSDML_20130603.zip





http://www05.abb.com/global/scot/scot201.nsf/veritydisplay/e8da3ac4967cce22c1257bd500275330/$file/FPBA-01_GSD_files.zip



http://www05.abb.com/global/scot/scot201.nsf/veritydisplay/e8da3ac4967cce22c1257bd500275330/$file/FPBA-01_GSD_files.zip

http://www05.abb.com/global/scot/scot201.nsf/veritydisplay/8d4bc18072e7bcb0c1257be2003ed769/$file/FENA_PROFINET_IO_GSDML_20130603.zip







2. Browse and select the appropriate folder. Select the GSD file for PROFIBUS or GSDML file for PROFINET and click Install. After the installation is complete close the window.

The GSD or GSDML file for ABB drives PROFIBUS or for PROFINET are installed respectively.

Adding drives to PROFIBUS DP line

After the GSD file installation, a new PROFIBUS DP module displays in the hardware library.

To add drives to PROFIBUS DP line, follow these steps:

1. Double-click MPI/DP in the hardware configuration window.


2. Select PROFIBUS from the Interface drop-down list and click Properties.

3. In the Properties window, click New.


4. In the New subnet PROFIBUS window, enter new subnet Name and click OK.

5. In the hardware library, expand PROFIBUS DP and select the required ABB Drive. Drag and drop the selected drive (example ABB Drives FPBA-01 DP-V1) module with DP-V1mode to your actual fieldbus module type.

Note: Other DP modes are not supported by drive manager.


6. Set the PROFIBUS node address for the fieldbus module and click OK.

7. With the Drive node selected, drag and drop desired PPO type to slot 1 of the module.

Note: PPO types with consistent data, example, PPO-06, 0 PKW + 10 PZD are only supported by ABB_DRIVE_LIB.


Drive receives peripheral memory areas for data input and output (process data will be sent between the PLC and the drive). In this example, 20 byte long peripheral memory area starts from 256. Double-click PPO type of actual drive to change the value.


8. If you want to change the name of the node, right-click Drive, select Object Properties.

9. Repeat the procedure to add more drives if needed.

10. Click Save and Compile.

ABB Drive is configured and added to PROFIBUS.


Adding drives to PROFINET

To add drives to PROFINET, follow these steps:

1. In the hardware library, expand PROFINET and select the required ABB Drive. Drag and drop the selected drive (example FENA PPO types) module to your actual fieldbus module type.

2. Double-click on ABB drive (FENA). In the Properties - FENA window, rename the Device name if needed. Select the check box Assign IP Address via IO controller. Select the required Node Device number and click OK.


3. With the ABB drive (FENA) node selected, drag and drop desired PPO type to slot 1 of the module.

4. Repeat the procedure to add more drives if needed.

5. Click Save and Compile.

ABB Drive is configured and added to PROFINET.


Downloading hardware configuration

To download hardware configuration, follow these steps:

1. From the hardware library, click PLC and select Download.

2. In the Select Target Module window, select the required PLC and click OK.


3. In the Select Node Address window, click View to select the IP address. Click OK.

4. PLC is to set to RUN mode and Stop Target Modules message displays, click OK.


5. Click OK in the Download pop-up window to set the PLC in RUN mode.

Hardware configuration for SIMATIC Manager is downloaded.


Downloading PLC logic

Retrieving ABB drives function blocks

To retrieve the ABB drives function block library (ABB_DRIVE_LIB) in SIMATIC Manager, follow these steps:

For more information on ABB drives function block library, refer Function block library.

1. In the SIMATIC Manager window, click File and choose Retrieve to browse the zipped library project file.

http://search.abb.com/library/Download.aspx?DocumentID=3AUA0000099358&LanguageCode=en&DocumentPartId=1&Action=Launch


2. Select ABB Drives Zipped library project file and click Open.

3. In the Select destination directory window, choose the appropriate folder to copy the ABB drive function block library project file and click OK.


4. In the ABB_DRIVES_LIB project structure, click Blocks folder. Select all the blocks in the library project, right-click and choose Copy. Close ABB_DRIVES_LIB screen.


5. In the SIMATIC MANAGER window, click S7 Program. In the right pane, right-click and choose Paste. Blocks which are copied in the previous step are pasted.


Editing symbols

1. In the SIMATIC MANAGER window, click S7 Program. Double-click Symbols file in the right pane.

A Symbol Editor window displays.

2. In the Symbols Editor window, create a new symbol. Click Save and close the window.


Creating variable table

1. In the SIMATIC MANAGER window, click Blocks. In the right pane, right-click and choose Insert New Object > Variables.


2. In the Properties - Variable Table window, enter suitable Symbolic Name and click OK. Variables are added to the Blocks folder.

3. Click Blocks folder and double-click VAT_1 in right pane to display variable table.


4. Add preferred variables in the variable table.

5. Click to monitor online values.


6. Click to modify values.

FB500 ABB DRIVE CONTROL FB

1. In the SIMATIC Manager window, double-click OB1 (default Start/Main block in Siemens CPUs).

A LAD/STL/FBD window displays.


2. In the LAD/SAT/FBD window, create memory bits for logic True and False.

3. In the LAD/SAT/FBD window, right-click Network field and choose Insert Empty Box.


4. In the Insert Empty Box, create an Instance of FB500.

5. Create a unique data block DBXXX in the field to control the drive. To add more drives to the program, create a new unique data block numbers.

Since it is a new data block, click Yes to generate new data block in the popup window.


6. Connect FB500 block inputs and outputs to variables.

For detailed FB500 block variables and their data types, refer the below table.

Block variable Data type Description

EN BOOL Enables block. FALSE = Block code not executed. TRUE = Block code is executed


PPO_TYPE INT PPO type = 1, 2, 3, 4, 5 or 6; 0 = Not allowed.

ADAPTER_TYPE INT PROFIBUS module type: FPBA-01 PROFIBUS DP module con-nected in the drive. 1 = FPBA, 2 = RPBA.

DRIVE_TYPE INT Drive types: ACS800 = 1, ACSM1 = 2, ACS350 = 3, ACS355 = 4, ACS550 = 5, ACS850 = 6, ACS880 = 7.

DPV_MODE BOOL FALSE = DP-V0, TRUE = DP-V1. Note: Only DP-V1 is supported by drive manager.

ADR_IN INT Process data input of the drive, start of the address range.For example: PIW 256

ADR_OUT INT Process data output of the drive, start of the address range.For example: PQW 256

SWITCH_ON BOOL FALSE = Drive control switched off. TRUE = Drive control switched on. After an EMERGENCY STOP a new rising edge of SWITCH_ON is needed before next start.

START BOOL FALSE = Ramp stop according to deceleration time set in drive parameter.TRUE = Start. Drive start through fieldbus requires parameter set-ting in the drive.

EMCY_STOP BOOL FALSE = Emergency stop according to emergency stop decelera-tion time set in drive parameter.TRUE = Normal operation.

COAST_STOP BOOL FALSE = Normal operation. TRUE = Coast stop (drive releases control of the motor).

EXT_CTRL BOOL Selection of external control location EXT2. FALSE = EXT1, TRUE = EXT2. Shifting to EXT2 through fieldbus requires parameter setting in the drive.

SPEED_REF INT Speed reference value: -20000 to 20000. Setting speed reference through fieldbus requires parameter set-ting in the drive.See Appendix - Drive hardware configuration on page 139 for scaling.

RESET BOOL FALSE = No operation, TRUE = Reset drive fault.

DONE BOOL FALSE = Block execution not finished.TRUE = Block execution finished.

ERR BOOL FALSE = No error.TRUE = Error occurred during block execution.

ERNO INT Error code when ERR=TRUE, see SIMATIC online help for SFC14 or SFC15

STOPPED BOOL FALSE = Drive is not stopped.TRUE = Drive is stopped.

RUNNING BOOL FALSE = Drive is not running, TRUE = Drive is running and following the speed reference value.

FAULT BOOL FALSE = Drive fault inactive.TRUE = Drive fault active.



Setting drive in standby mode

To change the drive to standby mode, set EMCY_STOP = TRUE and SWITCH_ON = TRUE. To make the drive ready to start, set SWITCH_ON as a positive edge after EMCY_STOP is activated.

WARN BOOL FALSE = Drive warning inactive. TRUE = Drive warning active.

EXT_RUN_ENABLE BOOL FALSE = No external run enable signal received in the drive.TRUE = External run enable signal received in the drive.

LOCAL_CTRL BOOL FALSE = Remote control (normal mode).TRUE = Local control (example, drive control panel or pc tool in local mode).

EXT_CTRL_LOC2 BOOL Actual control place. FALSE = EXT1, TRUE = EXT2.

ACT_SPEED INT Drive actual speed: -20000 to 20000.

MSW WORD Drive main status word. See actual fieldbus adapter manual for detailed description.

MCW WORD Drive main control word. See actual fieldbus adapter manual for detailed description.



Setting the drive in run mode

To set the drive in run mode, follow these steps:

1. Set COAST_STOP = FALSE and START = TRUE to start the drive.

2. Set the desired reference value to accelerate the drive according to acceleration ramp time to the set reference value. When the START is set to FALSE, a restart is possible at the actual speed zero.

Note: If flying restart is required, COAST STOP is to be used.

3. Click Save to save the program.


Downloading PLC program

To download PLC program, follow these steps:

1. In the SIMATIC Manager window, select all the blocks.

2. From the PLC menu choose Download.


3. From the PLC menu choose Operating Mode to set the physical dip switch of the PLC in RUN position.

4. In the Operating mode window, check Current Operating Mode is RUN.

Note: Click preferred Restart mode if the Current Operating mode is not in RUN mode.


FC501 ACS DRIVE PZD (optional)

FC501 is used to send additional process data between the PLC and the drive.


2. In the Insert Empty Box, create an Instance of FC501.


Depending on actual PPO type, a certain number of data words (PZDs) are exchanged. PPO types 1 and 3 have only 2 PZDs in each direction. FC501 (ACS_DRIVE_PZD) is not useful for these types.

PPO types 2 and 4 have 6 PZDs in each direction. A part of FC501 (PZD3 to PZD6) are used. PPO types 5 and 6 have 10 PZDs in each direction. Full range of FC501 is used for these types.

3. Connect FC501 block inputs and outputs to variables.


The drive variable is used for identifying to which drive FC501 ACS_DRIVE_PZD belongs.

The Instance data block of block FB500 ABB_DRIVE_CONTROL_FB corresponds to the variable FC501 ACS_DRIVE_PZD drive of the same drive.

4. To scale process data values, set the scaling values in the program before calling FC501 ACS_DRIVE_PZD block.

Block variable Data type

Description

PZD3_OUT INT Writes PZD3 value to the drive.


PZD5_OUT INT Writes PZD5value to the drive.






PZD2_SCALED REAL Read PZD2 (actual speed / ACT) value from the drive. The default scaling value corresponds to -20 000 to 20 000 -> -100 to 100.

PZD3_SCALED REAL Read PZD3 value from the drive. The default scaling value is 1 = no scaling.







PZD10_SCALED

REAL Read PZD10 value from the drive. The default scaling value is 1 = no scaling.

Drive BLOCK_DB

Instance Data Block. See also description below.

Scalable variable Data type Variable for entering scaling value

PZD2 REAL INTERNAL_PZD SCALE PZD2_SCALE

PZD3 REAL INTERNAL_PZD.SCALE.PZD3_SCALE





Map the drive fieldbus process data parameters according to the application. See Appendix - Drive hardware configuration in page 139. Actual values or parameters to be read from drive to PLC and parameters to be written from PLC to drive.

See example, an ACS355 where Current (1.04), Torque (1.05), Power (1.06), DC bus voltage (1.07) are read from drive to PLC through PZD3 to PZD6 and Constant speed 1 to 4 (12.02 to 12.05) are written from PLC to drive through PZD3 to PZD6.





Scalable variable Data type Variable for entering scaling value


FC500 ACS DRIVE PARA (optional)

FC500 is used to read/write parameters between the PLC and the drive.


2. In the Insert Empty Box, create an Instance of FC500.


3. Connect FC500 block inputs and outputs to variables.

For detailed FC500 block variables and their data types, refer the below table.


ADR_IN INT The beginning of the address range of the drive parameter iden-tification input, if DP-V1 is enabled and the address range is not enabled, enter for example 0.

ADR_OUT INT The beginning of the address range of the drive's parameter identification output; if DP-V1 is enabled and the address range is not enabled, enter for example 0

READ BOOL Read the parameter value 0 -> 1 (executed on positive edge).

WRITE BOOL Write the parameter value 0 -> 1 (executed on positive edge).

PARAM_NUM DINT The number of handled parameter: 3 numbers = group, 2 num-bers = Index. For example, Par 20.06 = 2006.

VALUE_IN DINT Writable parameter value

DRIVE BLOCK_DB Instance data block of the drive FB500 block.

DONE BOOL FALSE = Block execution not finished, TRUE = Block execution finished

ERR BOOL FALSE = No error, TRUE = Error occurred during block execution.

ERNO WORD Error code when ERR=TRUE

BUSY BOOL FALSE = No operation active, TRUE = Operation unfinished.

PARAM_NUM_OUT DINT Handled parameter number: 3 numbers = group, 2 numbers = index; for example, Par 20.06 = 2006.


The drive variables are used to identify the drive FC500 ACS_DRIVE_PARA block. The instance data block of FB500 ABB_DRIVE_CONTROL_FB corresponds to the variable FC500 ACS_DRIVE_PARA drive of the same drive.

Note: The FB500 ABB_DRIVE_CONTROL_FB DPV_MODE variable defines which protocol is used. Before operating the FC500, make sure to set correct variables.

VALUE_OUT DINT Read parameter value.



DP-V0 ERROR table

DP-V1 ERROR table

Error Description

0 Illegal parameter number

1 Parameter value cannot be changed

2 Lower or upper limit violated

3 Erroneous subindex

4 No array

5 Incorrect data type

6 Setting not allowed (can only be reset)

7 Descriptive element cannot be changed

9 Descriptive data not available

11 No parameter changes rights

15 Text array not available

17 Task cannot be executed due to operating status.Example: Parameter is currently ready-only.

18 Other error

101 Vendor specific error

102 Request for support

103 Request cannot be completed due to communication error

110 Failure during write to non-volatile

111 Request aborted due to time-out

120 Parameter cannot be mapped to PZD (size mismatch or non-existent)

121 Parameter cannot be mapped to PZD (end of memory)

122 Parameter cannot be mapped to PZD (multiple PZD write)

130 Cannot map Control Word bit (parameter 933-937, example, double mapping of bits)

140 Cannot change mode to TORQUE (frequency is used)

150 Internal buffer flow

160 Internal communication error

Error # Meaning Used at

00h Impermissible parameter number Access to unavailable parameter

01h Parameter value cannot be changed Change access to a parameter value that cannot be changed

02h Low or high limit exceeded Change access with value outside the limits

03h Invalid subindex Access to unavailable subindex


04h No array Access with subindex to non-intended parameter.

05h Incorrect data type Change access with value that does not match the data type f the parameter.

06h Setting not permitted (can only be reset) Change access with value unequal to 0 when this is not permitted

07h Description element cannot be changed Change access to a description ele-ment that cannot be changed

09h No description data available Access to unavailable description (parameter value is available)

0Bh No operation priority Change access rights without rights to change parameters

0Fh No text array available Access to text array that is not available (parameter value is available)

11h Request cannot be executed because of operating mode

Access is temporarily not possible for reasons that are not specified in detail

14h Value impermissible Change access with a value that is within limits but is not permissible for other long-term reasons (parameter with defined single value)

15h Response too long The length of the current response

16h Parameter address impermissible Illegal value or value that is not sup-ported for the attribute, number of ele-ments, parameter number or sub-index, or a combination.

17h Illegal format Write request: Illegal format or format of parameter data that is not support.

18h Number of values inconsistent Write request: Number of values of parameter data does not match number of elements at the parameter address.

65h...FF Manufacturer-specific error area -

65h Vendor specific error Vendor specific error

66h Request not supported Request not support

67h Communication error Request cannot be completed because of communication error.

6Eh Non-volatile error Failure during write to non-volatile memory

6Fh Time-out error Request aborted because of time out

78h PZD map failure Parameter cannot be mapped to PZD (size mismatch or non-existent)

79h PZD memory failure Parameter cannot be mapped to PZD (out of memory)

7Ah Multiple PZD map Parameter cannot be mapped to PZD (multiple PZD write)



82h Control word bit map Cannot map Control word bit (parame-ter 933...937, example, double mapping of bits)

8Ch Set torque mode error Cannot change mode to TORQUE (fre-quency is used)

90h Illegal Request ID The request ID of the response is illegal

96h Internal buffer Buffer overflow

A0h Internal communication Communication error between module and drive



Starting device toolStart device tool option is used to launch the ABB Drive Manager.

1. To start device tool, right-click on Drive node.

2. Click Start Device Tool and click ABB Drive Management.


3. If you are activating the application for the first time, the License Activation pop-up window appears. Enter the license activation key and click Activate.

Note: If you do not have a license activation key, close the License Activation pop-up window and click OK in the Drive Manager for Simatic pop-up window to run the application in trial version for a specific period of 30 days. Only one ABB Drive Manager can be opened in trial period. To open ABB Drive Manager for a different drive, close the existing ABB Drive Manager.

or

If you already activated the application, ABB Drive Manager window displays.

Appendix - TIA Portal configuration 105

5

Appendix - TIA Portal configuration

About this chapterThis chapter provides the procedure to configure Siemens PLC with ABB Drives using TIA Portal V11.0.

Installing TIA PortalTo install TIA Portal V11.0, refer Installation procedure in the TIA Portal V11.0 installation manual (referring Siemens website).

Basic configuration of TIA portalTo configure TIA Portal with the PLC and ABB Drive Manager, follow these steps:

1. Launch TIA Portal V11.

https://support.automation.siemens.com/WW/llisapi.dll/57185407?func=ll&objId=57185407&objaction=csopen&siteid=cseus&lang=en&ehbid=57185407&nodeid=&query=tia+portal+v11.0+manual&hlnav=yes&skm=1&u=NDAwMDAxNwAA&content=adsearch%2Fadsearch%2Easpx&cssearchengine=new#



106 Appendix - TIA Portal configuration

2. Click Create new project and enter the project name and path. Click Create.


3. Select Configure a device from the Start options.

4. In the TIA Portal V11 window, select Add new device.


5. From the Add new device screen, select required PLC and click Add.


6. Go to Project view and double-click Devices & networks. In the Network view, select PLC_1 and double-click Ethernet .

7. From the Network view screen, click General tab and select Ethernet addresses.


8. In the Ethernet address screen, click Add new subnet to add the subnet. Set IP Address in the IP protocol.

A new Subnet is added.


9. In the Network view, select PLC_1 and double-click MPI/DP .

10. From the Network view, click General tab and select PROFIBUS address.


11. In the PROFIBUS address screen, select required Interface type and Address parameters from the drop-down list. Click Add new subnet.

12. Interface networked with subnet is added and configured.


After completing the basic configuration, a TIA Portal window displays with PLC connections.

Installing GSD file (TIA Portal)This topic provides step by step procedure to install the GSD file.

1. In the Devices & Networks screen, click Options. Select Install general station description file (GSD).


2. Browse and select the appropriate folder. Select the GSD files for PROFIBUS or GSDML files for PROFINET and click Install. After the installation is complete close the window.

3. Click YES in the popup window.


4. After GSD file installation, system prompts to close the TIA Portal application, click Close TIA Portal.

Adding Drives to PROFIBUS1. Launch TIA Portal. In the main screen, click Open existing project. Select the

existing project and click Open.


2. Click Open the project view from the Start options.

3. Double-click Device & networks in Project tree screen.


4. From the Hardware catalog screen, select the required ABB Drive. Drag and drop to the PLC screen.

5. In the Slave_1 screen, select Drive.


6. From the General tab, click PROFIBUS address. Select PROFIBUS_1 in Subnet drop-down menu and select the required value in Address drop-down field.

7. In the ABB Drive, click Not assigned and select PLC_1.MP/DP interface_1.


The selected PLC is assigned to the ABB Drive.

8. From the Device view, select Slave_1 in the Device selection drop-down menu.


9. In the Hardware catalog, double-click the required PPO type. The selected PPO type appears in the Device overview pane.


10. In the Device overview, select PPO type and in the menu bar click Compile .

11. Click Download to device .


12. From the Extended download to device window, select PG/PC interface and Connection to subnet from the drop-down list. The Load preview window displays the PLC ready for loading.

13. Select the required PLC device and click Load.


14. In the Load results screen, select Start all and click Finish.

The selected ABB drives are added to PLC.


Adding drives to PROFINET1. Launch TIA Portal. In the main screen, click Open existing project. Select the

existing project and click Open.


2. Click Open the project view from the Start options.

3. In the Hardware catalog section, select the required PLC. Drag and drop to the Network view.


4. In the Network view, select PLC_1 and double-click Ethernet .

5. From the Network view, click General tab and select Ethernet addresses.

6. In the Ethernet address screen, click Add new subnet to add the subnet. Set IP Address in the IP protocol.


After adding PLC and the Ethernet address, TIA Portal window displays PLC connections.

7. From the Hardware catalog section, select the required ABB Drive. Drag and drop to the PLC screen.


8. In the ABB Drive, click Not assigned and select PLC_1.PROFINET interface_1.

The selected PLC is assigned to the ABB Drive.

9. Select FENA drive (PROFINET).


10. From the General tab, click Ethernet address. Select PN/IE_1 in Subnet drop-down menu and set IP address in the IP protocol.


11. In the Device view, right-click DP_NORM and select Assign device name. Assign PROFINET device name window displays.


12. In the Assign PROFINET device name window, select the appropriate accessible devices in the network list and click Assign Name.


13. From the main menu, click Online and select Download to device. A Load preview window displays.

Note: A load preview window starts compiling before downloading a device.

14. In the Load preview window, select the required PLC device and click Load.


15. In the Load results screen, select Start all and click Finish.


16. In the Project tree, expand PLC_1 (CPU xxx) > PLC tags folder and double-click Default tag table. Add a new default tag to the table. For example, “cw”.

17. In the Project tree, expand PLC_1 (CPU xxx) > Watch and force tables folder and double-click Watch table_1. Select the default tag value “cw” in the right pane and click Monitor all.


18. To modify watch table value, double-click the value in Modify value field and add the new values.


Starting device toolStart device tool option is used to launch the ABB Drive Manager.

1. In the Network view, right-click on Drive and select Start device tool.

2. In the Start device tool window, select ABB Drive Management and click Start.


3. If you are activating the application for the first time, the License Activation pop-up window appears. Enter the license activation key and click Activate.

Note: If you do not have a license activation key, close the License Activation pop-up window and click OK in the Drive Manager for Simatic pop-up window to run the application in trial version for a specific period of 30 days. Only one ABB Drive Manager can be opened in trial period. To open ABB Drive Manager for a different drive, close the existing ABB Drive Manager.

or

If you already activated the application, ABB Drive Manager window displays.


Appendix - Drive hardware configuration 139

6

Appendix - Drive hardware configuration

The following drive configuration steps adapt the drive for PROFIBUS DP control based on ABB-specific drives library to prepare the drive for Drive Manager handling.

• Changing macro (and then changing back again) in parameter 99.02 for ACS355 and ACS550.

• Setting parameter 99.03 APPLIC RESTORE to YES in ACS800.

• Setting parameter 16.04 Parameter restore to Restore defaults in ACS850 and ACSM1.

• Setting parameter 96.06 Parameter restore to Restore defaults in ACS880.

• Setting parameter 96.06 Parameter restore to Restore defaults in ACS880.

Set the drive parameters from drive control or from drive specific PC tool (DriveWindow Light for ACS355 and ACS550, DriveStudio for ACS850 and ACSM1, Drive Composer for ACS880). It is also possible to configure the settings from the Drive Manager.

Note: All parameter settings are based on drive default settings. If the drive parameterized previously, return to default settings before continuing.

140 Appendix - Drive hardware configuration

Starting up ACS355 drivesTo start ACS355 drives, follow these steps:

1. Power up the drive.

2. Enable the communication between the adapter module and the drive by setting parameter 98.02 COMM PROT SEL to EXT FBA.

3. Set the FPBA-01 configuration parameters in group 51. At the minimum, set the required node address in parameter 51.02 and the communication profile in 51.05 = 1 (ABB Drives).

4. Check the field bus communication break using the parameter 30.18 COMM FAULT FUNC.

5. Define the time between communication break detection and the selected action using the parameter 30.19 COMM FAULT TIME.

6. Define the process data transferred to and from the drive in the FPBA-01 configuration parameter groups 54 and 55.

Note: The adapter module sets the status word and actual value automatically in parameters 54.01 and 54.02, and control word and reference in parameters 55.01 and 55.02.

7. Validate the settings made in parameter groups 51, 54 and 55 by setting parameter 51.27 FBA par refresh to refresh.

8. Set the relevant drive control parameters to control the drive according to the application.

9. Firmware versions 5040 and 503A supports ACS335 drive.

ACS355 parameter settings (PROFIBUS)

Based on the ACS355 drive default settings, the parameter settings required to configure the drive are listed below.

Parameter index Parameter name Setting Description

98.02 COMM PROT SEL EXT FBA Activates fieldbus module.

51.02 NODE ADDRESS [PB NODE] PROFIBUS DP node address of the drive.

51.05 PROFILE 1 Communication profile, ABB Drives.

51.27 FBA PAR REFRESH REFRESH Updates fieldbus settings (groups 51 to 55).

10.01 EXT 1 COMMANDS COMM Fieldbus interface as source for start and stop

11.03 REF1 SELECT COMM Fieldbus interface as source for speed refer-ence.

11.05 REF1 MAX Scale max Max speed/frequency scaling value. Corre-sponds to the value 20000 in block input SPEED_REF of function block ABB_DRIVE_CONTROL_FB. Must be less or equal to drive parameter max speed/fre-quency.


ACS355 parameter settings (PROFINET)

ACS355 more actual parameters (Optional)

ACS355 more parameters from PLC to drive (Optional)


50.01 FBA TYPE Ethernet Activates fieldbus module.

51.02 Profile 11 Protocol/Profile.

51.03 Communication 0 Communication rate (Auto).

51.04 IP Configuration 0 IP Configuration (Static).

51.05-51.08 IP Address 192.168.0.X IP Address.

51.09 Subnet mask 24 Subnet mask.

51.19 T16 scale 99 T16 scale.

51.20 PPO type 6 PPO type.

51.27 FBA PAR Refresh Refresh FBA PAR Refresh.


54.03 Actual value GGii

GG = parameter group, ii = parameter indexExample: 0104 = actual current; 0145 = motor temp.54.10 Parameter of drive



55.03, 55.10 Parameter of drive GGii GG = Parameter group, ii = Parameter indexExample: 2202 = acceleration time 1.



Starting up ACS850, ACQ 810 and ACSM1 drivesTo start ACS850, ACQ810 and ACSM1 drives, follow these steps:


2. Enable the communication between the adapter module and the drive by setting parameter 50.01 FBA enable to enable.

3. Using parameter 50.02 Comm loss func, select how the drive reacts to a fieldbus communication break. This function monitors communication between the fieldbus master and the adapter module, and communication between the adapter module and the drive.

4. Define the time between communication break detection and the selected action using the parameter 50.03 Comm loss t out.

5. Select application specific values for parameters 50.04…50.11

6. Set FPBA-01 configuration parameters in group 51. At the minimum, set the required node address in parameter 51.02 and the communication profile in 51.05 = 1 (ABB Drives)

7. Define the process data transferred to and from the drive in the FPBA-01 configuration parameter groups 52 and 53.

Note: The adapter module sets the status word and actual value automatically in parameters 52.01 and 52.02, and control word and reference in parameters 53.01 and 53.02.

8. Validate the settings made in parameter groups 51, 52 and 53 by setting parameter 51.27 FBA par refresh to refresh.


10. Firmware versions UIFI 2200, UIFI 2110, UIFI 2010 and UIFI 2020 supports ACS850 drives. Firmware versions UIFQ 1100, UIFQ 2000 and UIFQ 2010 supports ACQ810 drives. Firmware versions UMFI 1600, UMFI 1510 and UMFI 1480 supports ACSM1 drive.

ACS850, ACQ810 & ACSM1 drive parameter settings (PROFIBUS)


50.01 Fba enable Enable Activates fieldbus module.


51.05 PROFILE 1 Communication profile, ABB Drives.

51.27 FBA par refresh Refresh Updates fieldbus settings (groups 50 to 53).

10.01 Ext1 start func FB Fieldbus interface as source for start and stop.

21.01 Speed ref1 sel FBA ref1 Fieldbus interface as source for speed reference.

19.01 Speed scaling [Scale max] Maximum speed/frequency scaling value, corre-sponds to the value 20000 in block input SPEED_REF of function block ABB_DRIVE_CONTROL_FB must be less or equal to drive parameter max speed/frequency.


ACS850, ACQ810 & ACSM1 drive parameter settings (PROFINET)

ACS850, ACQ810 & ACSM1 more actual parameters from drive to PLC (optional)

ACS850, ACQ810 & ACSM1 more parameters from PLC to drive (optional)












52.03...

52.12

Actual value or param-eter of drive GGii

GG = parameter group, ii = parameter indexExample: 0104 = actual current; 0145 = motor temp.






Starting up ACS880 drivesTo start ACS880 drives, follow these steps:


2. Enable the communication between the adapter module and the drive by setting parameter 50.01 FBA A enable to enable.

3. Using parameter 50.02 FBA A comm loss func, select how the drive reacts to a fieldbus communication break. This function monitors both communication between the fieldbus master and the adapter module and communication between the adapter module and the drive.

4. Define the time between communication break detection and the selected action using the parameter 50.03 FBA A comm loss t out

5. Select application specific values for the rest of the parameters in group 50, starting from 50.04.

6. Set FPBA-01 configuration parameters in group 51. At the minimum value, set the required node address in parameter 51.02 Node address and the communication profile in 51.05 = 1 (ABB Drives).

7. Define the process data transferred to and from the drive in FPBA-01 configuration parameter groups 52 and 53.

Note: The adapter module sets the status word and control word automatically in parameters 52.01 and 53.01.

8. Validate the settings made in parameter groups 51, 52 and 53 by setting parameter 51.27 FBA par refresh to configure.

9. Save the valid parameter values to permanent memory by setting parameter 96.07 Param save to save.


11. Firmware versions AINF 0 1.41.0, AINF 0 1.30.0, AINF 0 1.21.0, AINF 0 1.10.0, AINF 0 1.2.0 and AINF 0 1.1.0 supports ACS880 drive.

ACS880 drive parameter settings (PROFIBUS)

This table provides ACS880 minimum required parameter settings based on factory settings.


50.01 FBA A Enable Enable Activates fieldbus module.


51.05 PROFILE 1 Communication profile ABB Drives.

52.02 FBA data in2 Act1 16bit (5) Actual speed as Data Word 2 from the drive.

53.02 FBA data out2 Ref1 16bit (2) Speed reference as data word 2 to the drive.

51.27 FBA par refresh Configure Updates fieldbus settings (groups 50 to 57).

20.01 Ext 1 commands Fieldbus A Fieldbus interface as source for start and stop.


ACS880 drive parameter settings (PROFINET)

ACS880 more actual parameters from drive to PLC (optional)

ACS880 more parameters from PLC to drive (optional)

22.11 Speed ref1 selection FBA ref1 Fieldbus interface as source for speed refer-ence.

46.01 Speed scaling [Scale max] Maximum speed/frequency scaling value, corresponds to the value 20000 in block input SPEED_REF of function block ABB_DRIVE_CONTROL_FB must be less or equal to drive parameter max speed/fre-quency.












52.03...52.12 Actual value or param-eter of drive GGii

GG = parameter group, ii = parameter indexExample: 0107 = actual current; 3501 = motor est. temp.







Starting up ACS550 drives 1. Power up the drive.

2. Enable the communication between the adapter module and the drive by setting parameter 98.02 COMM PROT SEL to EXT FBA.

3. Set the RPBA-01 configuration parameters in group 51. At the minimum value, set the required node address in parameter 51.02.

4. Using parameter 30.18 COMM FAULT FUNC, select how the drive reacts to a fieldbus communication break.

5. With parameter 30.19 COMM FAULT TIME, define the time between communication break detection and the selected action.

6. Define the process data transferred to and from the drive in the RPBA-01 configuration parameter group 51.

Note: The status word, actual speed, control word and speed reference are fixed in ACS550 and not necessary to set.

7. Validate the settings made in parameter group 51 by setting parameter 51.27 FBA par refresh to refresh.


9. Firmware versions 313B and 313D supports ACS550 drive.

ACS550 drive parameter settings (PROFIBUS)

The following table provides ACS550 minimum required parameter settings based on factory settings.


98.02 COMM PROT SEL EXT FBA Activates fieldbus module.


51.21 DP MODE [DP MODE] 1 for DPV1 (necessary for Drive Manager), 0 for DPV0.

51.27 FBA PAR REFRESH REFRESH Updates fieldbus settings (group 51).

10.01 EXT 1 COMMANDS COMM Fieldbus interface as source for start and stop.

11.03 REF1 SELECT COMM Fieldbus interface as source for speed refer-ence.

11.05 REF1 MAX [Scale max] Max speed/frequency scaling value, corre-sponds to the value 20000 in block input SPEED_REF of function block ABB_DRIVE_CONTROL_FB must be less or equal to drive parameter maximum speed/frequency.


ACS550 more actual parameters from drive to PLC (optional)

ACS550 more parameters from PLC to drive (optional)


51.06, 51.08...51.20 Actual value or parameter of drive

GGii GG = parameter group, ii = parameter indexExample: 0104 = actual current; 0145 = motor temp.

51.27 FBA PAR REFRESH REFRESH Updates fieldbus settings (groups 51).


51.05, 51.07...51.19 Parameter of drive GGii GG = parameter group, ii = parameter indexExample: 2202 = acceleration time 1.

51.27 FBA PAR REFRESH REFRESH Updates fieldbus settings (groups 51).


Further information

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

Product training

For information on ABB product training, navigate to www.abb.com/drives and select Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select Document Library – Manuals feedback form (LV AC drives).

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet. Go to www.abb.com/drives and select Document Library. You can browse the library or enter selection criteria, for example a document code, in the search field.

http://www.abb.com/drives


http://www.abb.com/searchchannels


www.abb.com/drives www.abb.com/drivespartners

3AXD50000012364 Rev A (EN) 2014-01-14

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en/Drive Manager for SIMATIC Quick start-up guide Manager for SIMATIC setup 15 Drive Manager compatibility The following limitations are valid for Drive Manager compatibility. •