16
www.clearpack.com End-to-end, in end-of-line

End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

Embed Size (px)

Citation preview

Page 1: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

wwwclearpackcom

End-to-end in end-of-line

02

Founded in 1991 Clearpack provides Best-in-Class Packaging machines for Primary Secondary and End of line packaging needs at optimal costs

To deliver excellent value to our customers we follow a lsquotwo-prongrsquo strategy

bull Distributing well-known packaging machines backed by our sales and support network

bull License manufacturing of End of Line machines in our joint venture manufacturing facility in China

Our packaging solutions serve the needs of a large array of multi-national regional and local companies in Food Beverage Personal care and Home care industries

We count companies like Unilever PampG JampJ Nestle Colgate Kraft Danone Coca-Cola Dole Foods Del Monte and many others in our customer list

We owe our success to our esteemed customers and our reliable partners both inspiring us to deliver lsquoCustomer Delightrsquo and not mere satisfaction Itrsquos an endeavour we take very seriously

Five dedicated product lines One world

1 Filling and related machines for bottles

2 Filling and packing machines for flexible laminates

3 End of Line packaging machines amp conveyors

4 Shrink packaging machines amp polyolefin shrink films

5 Turnkey packaging lines

End-of-Line partners of Clearpack

03

PRODUCT HANDLING amp END OF LINE PACKAGING

Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity

Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge

We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors

Finally we keep 3 important points in mind while proposing a SOLUTION

1 Keep the Solution SIMPLE

2 Keep the Solution FLEXIBLE

3 Keep the Solution SAFE amp RELIABLE

04 CASE ERECTOR

05 CASE SEALER

07 RSC CASE PACKER - MCP

08 RSC CASE PACKER - RCP

09 RSC CASE PACKER - MONOBLOCK

11 WRAP AROUND CASE PACKER-INVOPAC

12 HIGH SPEED SHRINK WRAPPER-INVOSPEED

13 CASE PALLETIZER

14 CONVEYORS

15 TURNKEY PACKAGING LINES

This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price

Browse through the next few pages to find the solution that befits your specific need

Get in touch with us at eolpltclearpackcom to find more details

04

CASE ERECTOR

MODEL 112 CASE ERECTOR

In Hot Melt or Tape

The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements

MODEL PRO-FORMA 330 CASE ERECTOR

In Hot Melt or Tape

The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls

Precision Case Opening

Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening

Quick Size Adjustments

Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes

Square Sealed Cases

As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing

FEATURES

middot Soft stop

middot Self -lubricating air cylinders

middot Elevated beacon fault light (Standard for 330)

middot Standard fault-detection features

middot Safety guarding

middot Extended blank magazine

Positive Case Feeding

Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks

05

CASE SEALERFEATURES

Low maintenance

middot Hot melt or tape system design (optional)

middot Stainless steel frame construction (optional)

middot Non-stop case feeding for reliable high speed sealing

middot No-crush compression rollers provide secure

adhesive sealing and square case

middot Automatic water eliminator keeps air lines dry

middot Contoured cast aluminum flap folders fold outer flaps

middot Rotating flap tucker folds trailing inner flap

middot Clear high visibility guards - electrically interlocked to stop the machine when opened

middot Independently adjustable leveling footpads

middot Quick changeover with rapid-adjust hand cranks

MODEL 136 CASE SEALER

For Hot Melt Adhesive and or Tape

The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes

MODEL 436 CASE SEALER

For Hot Melt Adhesive and or Tape

The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin

For Continuous Production

The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened

Consistent Square Cases

These folding units are proven in thousands of installations to fold case flaps squarely at the score line

Quick Size Adjustment

Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation

Quick Installation

With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 2: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

02

Founded in 1991 Clearpack provides Best-in-Class Packaging machines for Primary Secondary and End of line packaging needs at optimal costs

To deliver excellent value to our customers we follow a lsquotwo-prongrsquo strategy

bull Distributing well-known packaging machines backed by our sales and support network

bull License manufacturing of End of Line machines in our joint venture manufacturing facility in China

Our packaging solutions serve the needs of a large array of multi-national regional and local companies in Food Beverage Personal care and Home care industries

We count companies like Unilever PampG JampJ Nestle Colgate Kraft Danone Coca-Cola Dole Foods Del Monte and many others in our customer list

We owe our success to our esteemed customers and our reliable partners both inspiring us to deliver lsquoCustomer Delightrsquo and not mere satisfaction Itrsquos an endeavour we take very seriously

Five dedicated product lines One world

1 Filling and related machines for bottles

2 Filling and packing machines for flexible laminates

3 End of Line packaging machines amp conveyors

4 Shrink packaging machines amp polyolefin shrink films

5 Turnkey packaging lines

End-of-Line partners of Clearpack

03

PRODUCT HANDLING amp END OF LINE PACKAGING

Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity

Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge

We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors

Finally we keep 3 important points in mind while proposing a SOLUTION

1 Keep the Solution SIMPLE

2 Keep the Solution FLEXIBLE

3 Keep the Solution SAFE amp RELIABLE

04 CASE ERECTOR

05 CASE SEALER

07 RSC CASE PACKER - MCP

08 RSC CASE PACKER - RCP

09 RSC CASE PACKER - MONOBLOCK

11 WRAP AROUND CASE PACKER-INVOPAC

12 HIGH SPEED SHRINK WRAPPER-INVOSPEED

13 CASE PALLETIZER

14 CONVEYORS

15 TURNKEY PACKAGING LINES

This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price

Browse through the next few pages to find the solution that befits your specific need

Get in touch with us at eolpltclearpackcom to find more details

04

CASE ERECTOR

MODEL 112 CASE ERECTOR

In Hot Melt or Tape

The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements

MODEL PRO-FORMA 330 CASE ERECTOR

In Hot Melt or Tape

The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls

Precision Case Opening

Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening

Quick Size Adjustments

Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes

Square Sealed Cases

As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing

FEATURES

middot Soft stop

middot Self -lubricating air cylinders

middot Elevated beacon fault light (Standard for 330)

middot Standard fault-detection features

middot Safety guarding

middot Extended blank magazine

Positive Case Feeding

Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks

05

CASE SEALERFEATURES

Low maintenance

middot Hot melt or tape system design (optional)

middot Stainless steel frame construction (optional)

middot Non-stop case feeding for reliable high speed sealing

middot No-crush compression rollers provide secure

adhesive sealing and square case

middot Automatic water eliminator keeps air lines dry

middot Contoured cast aluminum flap folders fold outer flaps

middot Rotating flap tucker folds trailing inner flap

middot Clear high visibility guards - electrically interlocked to stop the machine when opened

middot Independently adjustable leveling footpads

middot Quick changeover with rapid-adjust hand cranks

MODEL 136 CASE SEALER

For Hot Melt Adhesive and or Tape

The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes

MODEL 436 CASE SEALER

For Hot Melt Adhesive and or Tape

The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin

For Continuous Production

The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened

Consistent Square Cases

These folding units are proven in thousands of installations to fold case flaps squarely at the score line

Quick Size Adjustment

Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation

Quick Installation

With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 3: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

03

PRODUCT HANDLING amp END OF LINE PACKAGING

Well designed product handling systems are key to reliability of the overall solution and to maintain aesthetic appeal of products We pay special attention to this aspect to ensure solutions we provide address this necessity

Production lines demand high line efficiencies today The further downstream the machine greater the need for it to be highly efficient so that the value added upstream is not lost our end of line packaging machines are well engineered to meet this challenge

We have a complete range of machines for end of line automation ndash Case packers for RSC and Wrap around cases Case erectors and sealers Tray Packers Shrink wrappers Palletisers and conveyors

Finally we keep 3 important points in mind while proposing a SOLUTION

1 Keep the Solution SIMPLE

2 Keep the Solution FLEXIBLE

3 Keep the Solution SAFE amp RELIABLE

04 CASE ERECTOR

05 CASE SEALER

07 RSC CASE PACKER - MCP

08 RSC CASE PACKER - RCP

09 RSC CASE PACKER - MONOBLOCK

11 WRAP AROUND CASE PACKER-INVOPAC

12 HIGH SPEED SHRINK WRAPPER-INVOSPEED

13 CASE PALLETIZER

14 CONVEYORS

15 TURNKEY PACKAGING LINES

This communication introduces lsquoend-of-linersquo automation solutions in our portfolio These solutions can be used individually or jointly and are characterized by their high efficiency reliability ease of maintenance and competitive price

Browse through the next few pages to find the solution that befits your specific need

Get in touch with us at eolpltclearpackcom to find more details

04

CASE ERECTOR

MODEL 112 CASE ERECTOR

In Hot Melt or Tape

The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements

MODEL PRO-FORMA 330 CASE ERECTOR

In Hot Melt or Tape

The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls

Precision Case Opening

Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening

Quick Size Adjustments

Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes

Square Sealed Cases

As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing

FEATURES

middot Soft stop

middot Self -lubricating air cylinders

middot Elevated beacon fault light (Standard for 330)

middot Standard fault-detection features

middot Safety guarding

middot Extended blank magazine

Positive Case Feeding

Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks

05

CASE SEALERFEATURES

Low maintenance

middot Hot melt or tape system design (optional)

middot Stainless steel frame construction (optional)

middot Non-stop case feeding for reliable high speed sealing

middot No-crush compression rollers provide secure

adhesive sealing and square case

middot Automatic water eliminator keeps air lines dry

middot Contoured cast aluminum flap folders fold outer flaps

middot Rotating flap tucker folds trailing inner flap

middot Clear high visibility guards - electrically interlocked to stop the machine when opened

middot Independently adjustable leveling footpads

middot Quick changeover with rapid-adjust hand cranks

MODEL 136 CASE SEALER

For Hot Melt Adhesive and or Tape

The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes

MODEL 436 CASE SEALER

For Hot Melt Adhesive and or Tape

The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin

For Continuous Production

The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened

Consistent Square Cases

These folding units are proven in thousands of installations to fold case flaps squarely at the score line

Quick Size Adjustment

Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation

Quick Installation

With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 4: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

04

CASE ERECTOR

MODEL 112 CASE ERECTOR

In Hot Melt or Tape

The Model 112 case erector is no light weight Itrsquos robust body and reliable case forming mechanism allows it to produce up to 15 CPM The 112 adopts the features of high speed case erectors into a compact and versatile unit ultimately providing you with a machine that meets the most demanding production requirements

MODEL PRO-FORMA 330 CASE ERECTOR

In Hot Melt or Tape

The Model 330 case erector is a heavy duty powerhouse as shown above Its continuous motion drive performs case forming and case sealing operations at speeds of 35 CPM Using PLC electronics to control the operations and document the performance of the machine this case erector is also operator friendly with touch screen controls

Precision Case Opening

Two bellows-style grippers hold the case firmly from below as the grippers on the cam-operated opening arm pull the case open The dual grippers over-open the outer flaps slightly to ensure smooth inner flap closing A case open sensor monitors proper case opening

Quick Size Adjustments

Our range of case erectors can run a variety of sizes equally well The machine can be quickly set up to run a variety of sizes using quick adjustment points and levers to ensure that you are up and running your production line within minutes

Square Sealed Cases

As the outer flaps are closed a steel tongue slides in the flap gap to prevent flap overlap Cases are squared by upper and lower motorized roller supported transfer belts as the tape is applied Cases that exit from this case erector are sealed squared and ready for case packing

FEATURES

middot Soft stop

middot Self -lubricating air cylinders

middot Elevated beacon fault light (Standard for 330)

middot Standard fault-detection features

middot Safety guarding

middot Extended blank magazine

Positive Case Feeding

Indexing system provides reliable accurate case feed The vacuum pull-down releases each case individually from the stack Once released the case is smoothly indexed to the opening station by the mechanical slide bar transfer Dual spring-loaded grippers are self adjusting to accommodate poor corrugated and uneven case stacks

05

CASE SEALERFEATURES

Low maintenance

middot Hot melt or tape system design (optional)

middot Stainless steel frame construction (optional)

middot Non-stop case feeding for reliable high speed sealing

middot No-crush compression rollers provide secure

adhesive sealing and square case

middot Automatic water eliminator keeps air lines dry

middot Contoured cast aluminum flap folders fold outer flaps

middot Rotating flap tucker folds trailing inner flap

middot Clear high visibility guards - electrically interlocked to stop the machine when opened

middot Independently adjustable leveling footpads

middot Quick changeover with rapid-adjust hand cranks

MODEL 136 CASE SEALER

For Hot Melt Adhesive and or Tape

The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes

MODEL 436 CASE SEALER

For Hot Melt Adhesive and or Tape

The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin

For Continuous Production

The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened

Consistent Square Cases

These folding units are proven in thousands of installations to fold case flaps squarely at the score line

Quick Size Adjustment

Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation

Quick Installation

With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 5: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

05

CASE SEALERFEATURES

Low maintenance

middot Hot melt or tape system design (optional)

middot Stainless steel frame construction (optional)

middot Non-stop case feeding for reliable high speed sealing

middot No-crush compression rollers provide secure

adhesive sealing and square case

middot Automatic water eliminator keeps air lines dry

middot Contoured cast aluminum flap folders fold outer flaps

middot Rotating flap tucker folds trailing inner flap

middot Clear high visibility guards - electrically interlocked to stop the machine when opened

middot Independently adjustable leveling footpads

middot Quick changeover with rapid-adjust hand cranks

MODEL 136 CASE SEALER

For Hot Melt Adhesive and or Tape

The little taping machine that gives you big production benefits Designed and manufactured to high performance standards this tape sealer provides reliable operation for your production line tape sealing requirements Hot melt option availableThis Taping unit can run upto 25 casesmin for a vast range of case sizes

MODEL 436 CASE SEALER

For Hot Melt Adhesive and or Tape

The ultimate in case sealing flexibility Built with independent sealing modules for running either hot melt adhesive and tape The machine can run speeds of upto 50-55 casesmin

For Continuous Production

The heavy gauge stainless steel box frame is welded and bolted for superior strength Clear machine guards provide protection and stop the machine when opened

Consistent Square Cases

These folding units are proven in thousands of installations to fold case flaps squarely at the score line

Quick Size Adjustment

Change over is simple Just adjust three manual hand cranks to the new case size and yoursquore back in production Low maintenance features include sealed bearings that never need lubrication and an air regulator water eliminator that keeps the minor flap tucker air line dry for smooth operation

Quick Installation

With a compact footprint that requires little floor space The 136 has standard case infeed elevation and independently adjustable self leveling footpads make this taper easy to fit on the packaging line

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 6: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

06

RSC CASE PACKING SOLUTIONS

Top load RSC case packing solutions are capable of handling a vast range of applications These pick and place case packers are ergonomic compact and easy for change over The modular design makes the case packer flexible to adapt to different containers

Whether it be a standalone unit or monoblock solution our case packers are innovative efficient and most importantly ndash competitively priced

OUR RSC CASE PACKING TECHNOLOGICAL SOLUTIONS

MCP series - Pick and Place Mechanical case packers

RCP series - Pick and Place Robotic case packers

Monoblock series - Pick and Place case packer with integrated case erector

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 7: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

07

RSC CASEPACKER - MCP

FEATURES

Simple and robust structure based on a mechanical arm with desmodromic cam actuated motion

middot Excellent accessibility and visibility of moving parts for better cleaning and maintenance

middot Quick and tool free change over

middot Compact dimension and simple to operate

middot PLC for logic control of the machine

middot Product infeed table with independent motor

middot Machine is provided with digital HMI for the setting of production parameters variables and alarm display integrated into machine structure

middot Main motorization by gear box driven by frequency inverter for smooth starting and speed control in function of container flow

middot Motorized Case infeed conveyor composed with low friction slat chain conveyor

middot Operators panel can be located as best suited for operational need and as suggested by the customer

RSC CASE PACKER - MCP

The MCP case packer is designed for simplicity The MCP is a robust machine that is versatile in case packing applications and easy to operate on the production floor With capabilities to run lose products or bundled packs into RSC cases trays or crates the MCP is a case packer you simply cannot ignore

Suction Gripper Membrane Gripper Mechanical Gripper

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 8: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

RSC CASE PACKER-RCP

FEATURES

Pick amp place section based on a flexible and efficient 2 axis robot designed for speeds up to 25 cycles min

middot Compact structure with mechanical parts mounted overhead particularly designed to maximize accessibility and cleanability

middot Quick and tool free change - over

middot Modular design which allows integration of various feeding and collation systems for products in rigid packaging (bottles trays jars) or flexible packs (bags pouches doy packs flow packs)

middot Simple and clean design particularly suitable for food personal care and home care industry

RSC CASE PACKER - RCP

The RCP pick and place case packer is an extremely flexible machine designed to pack into cases display boxes or trays It is able to case pack a variety of rigid and flexible packs from different infeed systems the RCP can reach speeds of upto 25 cyclesmin

For stand-up pouches For boxes For bundles

08

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 9: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

09

RSC CASE PACKER ndash MONOBLOCK

MONOBLOCK CASE PACKERS

A multifaceted machine that performs several operations simultaneously this system can erect pack and seal RSC cases without consuming large production space Our monoblock solution will be customized to meet your needs with either our MCP or RCP case packing models

Race track infeed and pick up heads for pouches For boxes

For flexible packs

Case opening

FEATURES

Compact case packing solution

Case packer with integrated case erector with bottom flap sealing

Case erecting section with mechanically driven positive unfolding system and case squaring device

Excellent accessibility and visibility of moving parts for better cleaning and maintenance

Quick and tool free change-over

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 10: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

WRAP AROUND CASE PACKING AND HIGH SPEED SHRINK WRAPPING SOLUTIONS

Not a lot of companies in the world have the same knowledge in this field as we do when it comes to wrap around case packing Wrap around case packing is a concept that works equally well for a large array of products The packer handles trays octagonal shapes two-piece boxes or shelf ready packs

10

Shrink wrapping is becoming an important alternative to ship products to retail outlets Shrink wrapping in Film only Pad + Film Tray + Film allows for significant reduction of packaging cost while being an environment friendly way to pack and ship products Discover our Continuous motion High speed shrink wrapper that operates upto 100 cyclesmin

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 11: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

11

WRAP AROUND CASE PACKER - INVOPAC

WRAP AROUND CASE PACKER - INVOPAC

INVOPAC is an the innovative intermittent running case packers with an output upwards of 30 cycles per minute It forms all common ldquoEnd of Linerdquo pack styles and wraps a vast range of products Product data recording communication with the line control and traceability of the products throughout our process is guaranteed

A huge product variety wide format range and the capacity cover all major markets Due to our short lead time between evaluation and commissioning the decision for the investment results in an early payback Corrugated and solid board blanks are formed to full size Wrap-Around cases Trays or Shelf Ready Packages ldquoSRPrdquo Flute size and top liner can be chosen for the optimal printing even for high gloss finish The free choice of the source of supply enables you to buy natural environmental friendly and reusable packaging material at competitive prices

FEATURES

bull Compact Size

bull Fast and easy change over

bull Suitable for full wrap around cases Tray or Shelf ready packages

bull Suitable for variety of products and pack styles

bull Ideal for multiple layers packing with or without layer pad

Grouping station

Depending on the application product grouping could be handled by a range of technologies from a simple 90 degree pusher to a racetrack system Either way we ensure the product is gently grouped together

Servo down stacker

After the collated product is brought onto the blank a servo-driven down stacker descends the blank and products to the indexing drive If multiple layers are required the down stacker will descend accurately so that the next layer is loaded onto the case The servo drive ensures speed and accuracy to achieve this critical process

Folding amp gluing station

In the lowest position the preformed carton is taken over by an indexing cycle-chain and moved horizontally During this movement hotmelt glue is applied and the case gets its final shape in the compression section

Size change

The INVOPAC size change is fast easy and accurate without using any special tools The adjustments on the basic packer are done with hand wheels and digital read out while the infeed pre-grouping and blank magazine are done with quick release handles and scales

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 12: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

12

HIGH SPEED SHRINK WRAPPER - INVOSPEED

FEATURES

bull Continuous motion single roll shrink wrapper

bull Upto 100 cyclesmin servo technology

bull Available in Film only Pad+Film or Tray+Film configuration

bull Low maintenance costs

bull No Changeover parts needed

SHRINK WRAPPER - INVOSPEED

The ldquoall rounderrdquo amongst continuous motion shrink wrapper the INVOSPEED is a reliable and intelligent machine truly in an innovative class of its own It can handle single dual or triple lane configuration with an output ranging from speeds of 30 to 100 cycles per minute The INVOSPEED is capable of shrink wrapping products of multiple formats in Shrink only Pad+Shrink or Tray+Shrink The machine has been designed for zero change parts while the changeover is short and simple for operators An almost wear free and easily accessible design as well as the worldwide availability of our standard components ensure low maintenance cost

Film cutting amp feeding section

Such wrapped packs arrive in the shrink tunnel where the film is shrunk and the overlapping film ends are laminated to a tight sealed pack

Shrink Film Applicator

Applying the film around the packis in accordance with over-lapping principle One piece of film is cut from the film reel and is wrapped around the products by the wrapping rod in such a way that the two film ends overlap on its underside which will finally seal in the shrink tunnel

Product Spacing and Synchronizing

The pre-grouping section cre-ates a gap between the product groups thus allowing the fly bars to enter there from the top and push the collation into the film overwrapping area

Gentle product handling

With suitable product infeed system shaped bottles can also be handled gently

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 13: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

13

CASE PALLETIZER

FEATURES

middot Optimum solution based on your speed requirement and the number of formats that need to be handled

middot Complete safety of the system

middot Standard International Brands of components

middot Full Integration with e with upstream amp downstream equipment

middot Simple and user friendly controls

middot Supply all peripheral equipment like conveyors pallet dispensers stackers etc

PALLETIZER

Clearpack is a leading system integrator for palletizing solutions We can offer a complete range of palletizing solutions whether the system comprises of Conventional Palletizer or Robotic Palletizer We can supply the most suitable solution for your application

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 14: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

14

CONVEYORS

Even if the best amp most efficient machines are selected in a Production Plant finally what helps maintain a high level of line efficiency is the right choice design amp installation of interconnecting conveyors

We have a broad range of bottle individual product conveyors pack amp case conveyors amp Pallet conveyors We use proven and industry leading conveyor components from Rexnord Systemplast Danfoss etc to ensure reliability of conveyors we provide

Single lane conveyor Multiple lane conveyor

side transfer module De-grouper Pressureless combiner

FEATURES

middot Low maintenance

middot Bottle conveyors with standard Stainless

steel frame construction

middot SEW motors as standard unless otherwise

specified

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 15: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

15

TURNKEY PACKAGING LINES

Understanding Project specifications

Line layout design

Electrical and Mechanical integration

Equipment supply

From concept to commissioning

We have proven capabilities to provide our customers with turnkey packaging solutions Our team of project managers and engineers undertake all activities starting from understanding your stated and unstated needs proposing suitable technical solutions line layouts electrical and mechanical integration of various machines listing down complete scope of supply including utilities project timelines factory acceptance tests installation-commissioning training and handover of the agreed supply

Our aim is to execute projects with as optimal cost as possible to enhance ROI for our customers

Factory Acceptance tests

Installation and commissioning

Training and Documentation

Complete Project management and execution

Line representation in 3D of a turnkey line

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India

Page 16: End-to-end, in end-of-line - Clearpack: Case Packing, … range catalogue.pdf02 Founded in 1991, Clearpack provides Best-in-Class Packaging machines for Primary, Secondary and End

Clearpack Singapore Pte Ltd

134 Joo Seng Road 04-02 Singapore 368359 T +65 6741 4077 F + 65 6741 3286E-mail infoclearpackcomWebsite wwwclearpackcom

PhilippinesThailandVietnam

Saudi Arabia

China

UAE

MalaysiaSingapore -HOIndonesia

India