En Short Operating Instructions

7/28/2019 En Short Operating Instructions

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Brief Instruction TruShear Series 3000

1 SAFETY ............................................................................................................................. 1

2 OPERATING- AND DISPLAY ELEMENTS................................................................... 2

3 BRIEF OPERATING INSTRUCTION OF THE PLATE SHEARS ................................. 3

3.1 SETTINGS, DATA INPUT FOR STARTING WORK ........................................................................ 3 3.2 SWITCH OFF MACHINE ............................................................................................................. 3

4 POSITIONING CONTROL ELGO 85............................................................................... 4

1 Safety

You must first read the Chapter „Safety“ from the Operating Instruction or to be trained accordingly.

Only after that, you are allowed to work on the machine!



BRIEF INSTRUCTION

2 Operating- and Display Elements

Operating- and Display Elements on the front side of the control cabinet with the most

important options

Pos. IdentificationOperating- / Display

ElementComments

0 red – yellow Main switchSwitch On / interrupt power supply

1Key switch

Set up - Auto

Change controlSetup-, Automatic mode

2Signal lamp White

Auto

Automatic modeShear is ready for operation

3Signal lamp Red

Malfunction

- Rear shielding- Hand protection

4Illumination buttonGreen

On

Main motor with pump

5Push button Red

Off Main motor with pump

6Push button Black

Cutting angle largerEnlarge cutting angle up to 4°

7Push button Black

Cutting angle smallerReduce cutting angle to 1°

8

Push button Black

Empty pressureaccumulator

Emptying pressure accumulator

means to lower shear blade

9Push button Black

Fill pressure

accumulator

Filling pressure accumulator means to pump up shear blade

10Selection switch

Lift ( 0 – 1 )

0 – Lifting Off 1 – Lifting On

11Selection switch 1

Delayed to ( 0 - 1 )

0 – Release presser foot in lower dead point (UT)

1 – Release presser foot in upper dead point (OT)

12Illumination buttonGreen 1

Down - Up

Setting – releasing presser foot

PPositioning

ControlP8511

Control of the axis rear-stop

no program execution

PPositioning

Control

P87111

Control of the axis rear-stopand program execution

Issue: 01/2007 Page 2 - 2

1 Option



BRIEF INSTRUCTION

3 Brief Operating Instruction of the Plate Shears

3.1 Settings, Data Input for Starting Work

- Switch on main switch [0] on the control cabinet

- Check function of the safety devices Hand-protection, E-Stop and

light curtain.

- Activate light curtain at the back-side of the control cabinet with

key switch.

- Switch on main motor on the control cabinet with push button

„Hydraulic On“ [4]

- Check pressure in the retraction system on the applicable

manometer at the tank.

- Set key switch „Control“ [1] on the control cabinet to Auto

(Automatic mode).

- Control will be activated automatically in Single-mode.

- Push [Start] button on the control

- Rear stop moves slowly in direction of the shears and

subsequently back to the reference mark of the measurement

system.

- Input command value for rear stop

- Press [Start]

- Rear-stop moves into position

- Push sheet onto stop or insert after marking.

- Close hand-protection

- Release cutting with presser foot

- Sheet is being cut until the presser foot will be released or the

shear plate has finished the complete stroke

- Programming of the control, see Operating Instruction or Control

Manual.

3.2 Switch Off Machine- Move rear stop up to approximately 20 mm towards the front

- Switch off main motor on the control cabinet with push button [5]

„Off“

- Switch off main switch [0] on the control cabinet.

Issue: 01/2007 Page 2 - 3



BRIEF INSTRUCTION

Issue: 01/2007 Page 2 - 4

4 Positioning Control ELGO 85

DemandPosition

ActualPosition

Quantity

Select single positionor Hand operation

Function button

Start Postioning

Stop Positioning

LED 1-2

mm

Hand

Single

P8511

>

ELECTRIC ELGO

8 9

5 6

2 3

7

4

1

C 0 >

F

Start

Stop

Clear Button

Select

Cursor Button

Display Window

Actual Value Display of the actual position of the rear stop at the moment

Command Value Input or display of the desired command position

Number of Pieces- Display:

Window 1. Number of cuts still to be performed

2. Number of chain dimensions of the set command value which are

still to be positioned.

LEDs

Hand illuminates if Hand-mode has been selected

Single illuminates if Single-mode has been selected

1 – 2 Display of which input window has been selected with the cursor

button.

Push Buttons

[Select] Changing between Hand- and Single-mode

[Start] Start of the positioning process or of reference traveling.

Activate reference traveling only at the first time after switching on

the control.

The [Start] button is without function during Hand-mode.

[Stop] Interruption of the positioning process (continue with [Start])

[>] Cursor-button for selecting the windows Command Value and

Number of Pieces.

[F] Input button for machine parameter. The button must be kept activatedfor approximately 3s in order to get to the parameters.

[0] ... [9] Numerical buttons for data input

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En Short Operating Instructions