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The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric. Mike Llapitan, Solutions Architect Wonderware California Empowering the Mobile Operator

Empowering the Mobile Operator - Wonderware California€¦ · Empowering the Mobile Operator. ... If Microsoft RDP is encrypted, then InTouch Access Anywhere will be encrypted. F

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Page 1: Empowering the Mobile Operator - Wonderware California€¦ · Empowering the Mobile Operator. ... If Microsoft RDP is encrypted, then InTouch Access Anywhere will be encrypted. F

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.

The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Mike Llapitan, Solutions Architect

Wonderware California

Empowering the Mobile Operator

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Insight Mobile App

✓ Insight is a “native” smart phone app

✓You always have the “latest” data at your fingertips, anywhere

✓MyAlert Notifications – Turn Alerts On/Off from Your Phone

✓Our “cloud” based data server means less IT infrastructure

✓ Try if for Free! Download and Install the SmartGlance App foryour mobile

device

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Page 3Confidential Property of Schneider Electric |

Remote Access: InTouch AccessAnywhere

InTouchAccessAnywhere.com

InTouch Access Anywhere is used to extend access to HMI applications to mobile, casual

and non-traditional users using a wide variety of devices enabled with an HTML5 compliant

browser.

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Page 4Confidential Property of Schneider Electric |

Secure Remote Access Example

Security

A. OS security is used to start a session. User provides his/her Windows Username and Password.

B. Communications between server and client take place using Web Sockets over HTTP or Secure HTTP (HTTPS).

C. By default, the client (browser) connects to the InTouch Access Anywhere Server using port 8080. This port is can be changed in the

configuration.

D. InTouch Access Anywhere supports strong SSL encryption.

E. By default InTouch Access Anywhere uses the same security settings as Microsoft RDP. If Microsoft RDP is encrypted, then InTouch

Access Anywhere will be encrypted.

F. When using the Secure Gateway, the connection between InTouch Access Anywhere browser client and the Secure Gateway is

always secured

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• Enables cultural change and best practices to

drive reliability at the front line

• Improves plant reliability, safety and profitability

• Ensures workers execute all field tasks

required to achieve reliable operations and

maintenance

• Prevent potential “Critical” failure of assets

• Mitigate risk of intolerable economic, safety,

and/or environmental consequences

Mobile Operator RoundsDigital workforce enablement

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Knowledge

Transfer

Product

Changeover

Alarm and

Events

Regulatory

Compliance

Lock Out / Tag

Out

Process

Inspections

Operator

Rounds

Collect Stranded

Data

MAINTAIN

Digitally Transform Operator TasksImprove Workforce Efficiency

Bearing Temp

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IntelaTrac Provides Visibility into the Performance of

Non-Instrumented Equipment (40 – 60% of assets)

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Why Does Equipment Fail?And can we prevent it?

Source HPI 2011:- 91% of bearings do not reach their conservative design life.

Machines don’t die, we kill them.

• 25% are preventable but not prevented because of an arbitrary decision that is simply not rooted in

knowledge or experience

• 15% are predictable but not predicted

• 20% are predicted but not stopped to undertake repair

• 25% are predicted and equipment is shut down

• 14% are other (consequential to an external activity)

• 1% are neither preventable nor predictable

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The Traditional Approach

Field results turned in at

end of round

Pump fails and secondary

damage occurs to exchanger

Hours or Days later data is

reviewed, if ever

Pump high vibration noted

on paper based system

Data entered

into reporting

package

Results:

•Pump Repair $10K

•Exchanger Repair $80K

•Lost Production $120K

•Time to Repair 4 days

Total Cost = $220k

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User Administration, Device Management

System & Data Center Management

System Administration

Integrated Workflow - IntelaTrac

Procedures, Versioning, Scheduling

Super Users

Operator Rounds, Data Collection

Work Requests

Mobile Workers

Round/Route Approval Performance

Monitoring Exception Management

Shift Handover/Logs

Supervisors

Exception Reports

Process/Performance KPI’s

Email Notifications

ManagementMinutes

not hours,

equipment

saved

Process Historian

Wonderware

Historian, Aveva

Insight, OSI PI

CMMS / Reliability

SAP, Maximo, Avantis

Enterprise

Integration

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How It’s Done with IntelaTrac

• Field worker logs into Mobile IntelaTrac on mobile device

• Asset is properly identified using RFID or barcode label

• Tasks are date/time stamped as completed

• Actual field conditions can trigger “focused advice messaging” which

directs the field worker to:

• Input more information such as notes

• Take additional measurements

• Or perform a procedure to mitigate the condition

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Pima County Water

Deploys Decision Support

System

Client:

Pima County Water

Workforce Enablement:

Using Wonderware IntelaTrac, both

facility management and operators can

view, evaluate, and modify operations, as

well as quickly address any issues that

arise.

Results:

• Capacity of the plant has doubled

resulting in a 50% increase in operational

efficiency

• Overall energy consumption has been

reduced by 10%

• Current staff levels were maintained,

while still achieving significant operational

improvements

• • “Institutional Knowledge” is captured to

train future workforce, successfully

addressing concerns of the facility’s aging

workforce

50% increase in operational efficiency

Energy Consumption

Reduced 10%

Received

$352,000Rebate check from county

$

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Maintenance Excellence ChallengesWhile reliability initiatives offer huge benefits to many organizations, there are a host of

challenges that prevent most people from achieving the highest levels of reliability:

• Top down organizational support and Employee ownership

• Task Selection/Frequency (Failure Finding, Failure Preventing, and Commitment)

• Many PMs exist outside of CMMS (Data Visibility)

• Deficient training (initial and ongoing) / Institutional knowledge capture

• Lack of procedural enforcement / Global vs. site or regional strategy

• Knowledge transfer between experienced and new operators

• Regulatory compliance with real-time visibility

• Streamline Change Adoption: new work processes/technologies

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Combined Hardware & Software SolutionComplete Mobile Operator Round Platform

Procedure Builder– advanced procedure configuration

Auditor Plus– work process and procedure review

Mobile – procedure execution

Schedule Manager– advanced scheduling & workload balancing

Reports – configurable reports, emailing

Bearing Temp

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Mobile Workforce EnablementEmpower the operator

• Multiplatform mobile device support (BYOD)

‒ Android, Windows 10, and iOS

• Mobile data capture and recall

‒ Notes, Details, Historical Trends, Pan & Zoom

• File attachments

‒ Documents, Images, Videos

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• Vibration probes enable Users with minimal training to capture

vibration data that can be alarmed on using ISO 10816 standards

• IR Temperature probes: Capture temperature readings that can

produce hard limits or be used in actionable calculations

‒ Compressor Valve Surveys

‒ Seal Flush Surveys

‒ Exchanger Fouling Surveys

• Ultrasonic data enables users to identify issues related to Steam

Traps, Check Valves, Bearings, etc.

• Pyrometers enable Users to inspect tube temperatures for “Hot

Spots”.

Peripheral Device SupportLeverage advanced inspection techniques

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• Using Defined Pick Lists

• Device / Virtual Keyboard

Mobile – Rounds & ProceduresField User is presented with a list of Tasks

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• Free Text notes may be

added at any time

• Or…triggered by an Action

• Enter free text or select a

default note

• Default Notes can be edited

• Note is also available as a

Log Entry

Mobile Data CaptureFree Text Notes & Logbook

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• Now available at the Task View.

• Includes Notes

• History Details

• Historical Trends

• Pan & Zoom

Mobile History

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Enhanced Situational Awareness

Dynamic limits can be configured.

Variables can come from Operator

input or from 3rd party external

systems.

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Enhanced Situational Awareness

Message Text can be calculated or can be

delivered from an external system at run time.

Conditional Task(s) activated on the fly as

needed.

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Integration with CMMS

View Existing Work Request(s) or if

needed, Create a New WOR

Dynamically

Launch

another

IntelaTrac

Procedure.

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Review, Trend & Report

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Mobile Operator RoundsReal customer savings