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DinexEmission.com Emissions & Exhaust going the extra mile Components Designed for Direct OEM Replacement

Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

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Page 1: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

DinexEmission.com

Emissions & Exhaust

going the extra mile

Components

Designed for Direct

OEM Replacement

Page 2: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

Dinex DPF Kits - Diesel Particulate Filters

Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and particulate number (PN) from exhaust gasses. DPFs, in most cases, work in connection with an oxidation catalyst. Typically the regeneration process is controlled by the Engine Control Unit (ECU), which measures back pressure for the right data for regeneration. Regeneration is ensured by an exhaust temperature of around 570°-750° F. Dinex DPF Kits use a unique mix of precious metals washcoat and substrate to turn soot into EPA acceptable exhaust. Dinex emissions systems have been tried and tested to meet or exceed the standards set out by manufacturers.

Cleaner Exhaust Longer Runtime

• Exact Fit: Exact fit for all models

• EPA 07: Meet or exceed OEM reductions in particulate matter

• Built to Last: High grade stainless steel used in canning

• Proven Technology: More than 30,000 Dinex DPF systems installed around the world

Ceramex – A Hexadex Company

Residual Ash 1.50

1.00

0.75

0.25

0.0

Ash Height in inches

Filter cleaned with FSX airjet machine

Side-by-side comparison with FSX machine

Ceramex – A Hexadex Company

Residual Ash 1.50

1.00

0.75

0.25

0.0

Ash Height in inches

Filter cleaned with FSX airjet machine

Side-by-side comparison with FSX machine

Ceramex – A Hexadex Company

Residual Ash 1.50

1.00

0.75

0.25

0.0

Ash Height in inches

Filter cleaned with FSX airjet machine

Side-by-side comparison with FSX machineCleaning Versus New DPFsAir Jet DPF cleaning leaves as much as 20% of the soot trapped in the “clean” DPF.

Air Jet cleaning is the most common type of DPF cleaning in the U.S. While other cleaning methods exist that do a better job, they are also much more expensive.

Testing has shown that Air Jet cleaning removes only a portion of the soot accumulated in a DPF. Often, up to 20% of the soot remains trapped in the DPF, leading to:

• Increased Regen frequency• Increased back pressure• Increased downtime for cleaning/replacement intervals• Decreased fuel economy• Decreased available horsepower• 40% first time failure rate =

Reman cost + core charge = Cost of OEM new DPF

• Additional cost of replacement clamps and gaskets

Tomographic image of an Air Jet cleaned DPF showing residual ash.

Images courtesy of Ceramex, International Leaders In DPF Cleaning

Dinex aftermarket DPF Kits

• Are new

• Have no core requirements

• Include clamps and gaskets

• Are less expensive than OEM

• Meet or exceed OEM specs for particulate matter and NOx reduction

• 2-Year Warranty

Motor

TurboTurbo

DOCEPA 07

DPFEPA 07

SCREPA 10

Nitrogen

Nitrogen Monoxide

Carbon Monoxide

Particulate Matter

Hydrogen

Nitrogen Dioxide

Carbon Dioxide Water Vapor

DEF

Exact fit for

Caterpillar • Cummins • Detroit Diesel

Mack/Volvo • Navistar • Paccar

Page 3: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

3S Flex and Bellows

Clamps & Gaskets

Dinex DPF Kits - Diesel Particulate Filters

Premium DPF Clamps and GasketsDinex premium clamps are designed to form around the shape of each pipe, fasteners working independently to provide maximum deformation, resulting in the best fit.

• Beveled for a better seal.• Entire 360° seal means lower leakage rates.• Looped ends provide a greater adjustment

range and band tension.

2S

2S+ coming soon

3S Flex

Bellow

Dinex DPF Kits include gaskets and clamps.

Gaskets and clamps may also be ordered separately.

Highest quality interlock flex pipes available on the market. Absorb engine vibrations, engine movement, and heat expansion with durable flex & bellows kits from Dinex. Available in multiple dimensions and lengths, there is a kit to fit your aftermarket needs.

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

C13/C15 10R-6089 173-3481 293-9990 294-8694 46003 C17-0051 C012-SA C0012-SA291-8519

C13/C15 290-0045 301-7856 10R-6088 46002 C17-0040 C013-SA C0013-SA

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Page 4: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

Dinex DPF Kits - Diesel Particulate Filters

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

ISB 4965227NX 58005 C17-0058 C024-SA C0024-SAISB Q612386A 4965287NX Q621386 58007 C17-0029 C023-SA C0023-SAISB 3618711 Q629355 2871461NX 58028 C17-0081 C0128-SAISB 2871462NX 58029 C17-0080 C0098-SA C098-SAISC 4969838NX 4965286 4969839 49652286NX 58003 C17-0042 C003-SA C0003-SA

Q621371 Q623804 4969839NX 4965286NXQ623316

ISC 3103617 Q617940A Q619725 619496 58009 C17-0054 C026-SA C0026-SA061794A0A 3976606 Q619496 3999662619733 3978026 Q619495 Q619725AQ619733 3999661 Q617940 Q617788

ISC 5295606NX 58030 C0136-SAISL/ISM 2880169NX 4965244NX N8894071 4965055D 58004 C17-0031 C073-SA C0073-SA

Q621378 4352923nx 4965244 4352920NX C004-SA C0004-SAISL Q629362 2871463NX 58006 C17-0030 C062-SA C0062-SAISL Q629361 2871459 2871459NX 58012 C17-0074 C0C5-SA C0125-SAISM 4965224NX 4352989NX 58010 C17-0043 C022-SA C0022-SAISM Navistar

Assembly No.4352920NX

4965055NX 3817962C91 2817962C91 65012 C17-0038 C018-SA C0018-SA4936737NX 2606777C1

ISX 4969702NX 49699702NX 4969701NX 5297522 58001 C17-0032 C001-SA C0001-SA2880168NX 5283669NX 4969700NX 52837784965129NX 5283778NX 5297990NX 52979904965226NX 5297522NX 4969702 52836694388409RX

ISX 2871578NX Q629458 1827739PEX 58008 C17-0037 C066-SA C0066-SACo67-SA Co067-SA

ISX Q629477 2871581NX 1827310PEX 58011 C17-0068 C033-SA C0033-SACo99-SA Co099-SA

ISX 4965322 5297989 5283799 4388411 82002 C17-0044 C021-SA C0021-SA(See also: Volvo) 20970295 4965129D 4969703NX 4388411RX Coo7-SA Co0o7-SA

5297989NX 4965305NX 5283799NX 208638594969703 21850651 5283799 85001366

ISX 5295609 5295609NX 5295609RX 2510616C91 58014 C17-0079 C0A7-SA C0107-IDISX 5295604NX 58031 C17-0084 C0134-SA

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

DD13/DD15 EA6804910794 RA6804910794 RA0014907192 A6804910794 35008 C17-0067 C029-SA C0029-SAA0004903492

DD15 EA0014903592 EA6804910894 A6804910894 EA0014903592 35007 n/a C080-SA C0080-SAMB OM926 A6804910094 A6804906192 RA6804908792 A6804904392 35006 C17-0039 C054-SA C0054-SA

Superseded by R23537521 RA6804910097 A6804905792RA6804910097

S60 Assembly # A6804910294 A6804908692 23537225 35002 C17-0036 C002-SA C0002-SAA6804910594

3.0L 906-490-0792 w/WB 3665, 4325 56346

Dinex DPF Kits include gaskets and clamps. Gaskets and clamps may also be ordered separately.

Two-year, Unlimited Mile Warranty. Ask for Terms and Conditions for details. Product images are representative and do not show all Dinex DPF Kits listed here. Manufacturer’s part numbers are provided for reference only. Not available for sale in California.

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Page 5: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

DinexEmission.com

going the extra mile

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

D11/D13/D16 20864127 85000726 21850658 0621938 82006 C17-0045 C006-SA C0006-SAD13/MP8 21212426 82010 C17-0057 C061-SA C0061-SA

21212428 21212431 21212429 22810502 C064-SA C0064-SA21415912 22810502

MP7 (See also: Cummins)

20863859 85001366 21850651 82002 C17-0044 C007-SA C0007-SACo21-SA Co021-SA

MP7 20231111 21048577

85000899 21804785 21817835 82008 C17-0035 C049-SA C0049-SA85003793 85125682 20992181

MP7/MP8 20864558 (21905492) 21905492 85001367 82009 C17-0046 C050-SA C0050-SAMP8 20864316 85000725 21851879 21905428 82011 C17-0048 C044-SA C0044-SA

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o

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

MaxxForce 7/DT 2594356C91 2594356R91 5010834R91 65013 C17-0061 C058-SA C0058-SAMaxxForce 7/DT 2594165C91 5010830R91 2594165R91 65018 C17-0053 C047-SA C0047-SAMaxxForce 7/DT 2604873C91 2605123C91 65005 C17-0060 C0B3-SA C0113-SA

2593981C91 5010836R91 5010847R91 82003341 C057-SA C0057-SAFlanged; Horizontal or Vertical

2594022C91 A00383921 2594022C912593981R91

MaxxForce 9 2604870C91 5010852R1 5010846R1 2604870R91 65009 C17-0062 C078-SA C0078-SAA00317258 2605796C91 2611630C91

MaxxForce DT/9/10

2605039C91 A00420195

5010843R1 2604430C91 2604430R91 65010 C17-0064 C048-SA C0048-SA5010853R1 2613113C91 2612512C91

82002806 3712647C91 2612521C91MaxxForce 7/DT 2594131C91 A00574039 5010832R91 65017 C17-0041 C020-SA C0020-SAMaxxForce 11/13 Q622369 2596665C91 2596665R91 5010851R1 65016 C17-0055 C030-SA C0030-SAMaxxForce 13 CP232717 (Assembly #

3859691C94)

2604830C91 2664046C91 65011 C17-0056 C079-SA C0079-SA2604830C91 3859691C94 5010845R1

MaxxForce 13 2604823C91 2603961C91 5010844R1 2604823R91 65014 C17-0059 Co91-SA Co091-SAN13 2510616C91 65019 C0154-SA

Engine Model

OEM DPF Part #

Dinex Part #

Durafit Part #

RoadWarrior Part #

MX-13 1827739PEX 58008 C17-0037 C067-SA C0067-SA(See also: Cummins) Co66-SA Co066-SAPX6 4965227NX 58005 C17-0058 C024-SA C0024-SA(See also: Cummins)

PX6 4965287NX (58005 w/Heatshield) 58007 C17-0029 C023-SA C0023-SA(See also: Cummins)

PX8 4969838NX 4965286NX 58003 C17-0042 C003-SA C0003-SA(See also: Cummins)

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Page 6: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

DPF Clamps and Gaskets

Dinex DPF Part Number

Gasket Part Number

OEM Part Number

Clamp Part Number

OEM Part Number

35002 35805 A4709970045 35806 A470995002

35006 35816 A6804910180 35818 A6804910180

35007 35817 A6804910480 35822 A6809950202

35008 35805 A4709970045 35821 998YM-1452

46002 46806 279-2123 46804 2792124

46003 46807 278-5711 46805 2785712

58001 58817 2871453 65822 2607045c1

58003 65821 2871452 58825 Q187680

58004 58817 2871453 65822 2607045c1

58005 65831 2871451 58824 Q187680

58006 65821 2871452 58825 Q187681

58007 65831 2871451 58824 Q187680

58008 58817 2871453 65822 2607045c1

58009 65821 2871452 58825 Q187681

58010 58817 2871453 65822 2607045c1

58011 58817 2871453 65822 2607045c2

58012 65821 2871452 58825 Q187681

58014 58817 N/A 65822 N/A

58028 65831 N/A 58824 N/A

58029 65831 N/A 58824 N/A

58030 65821 N/A 58825 N/A

58031 58817 N/A 65822 N/A

65005 65829 2593998c1 N/A N/A

65005 65830 2593986c1 N/A N/A

65009 65829 2593998c1 N/A N/A

65009 65830 2593986c1 N/A N/A

65010 65832 2594129C1 65834 2594128C1

65011 35823 2604051C1 35820 133445

65012 58817 2871453 65822 2607045c1

65013 65829 2593998C1 N/A N/A

65013 65830 2593986C1 N/A N/A

65014 35823 2604051C1 35820 133445

65016 58817 2871453 65822 2607045c1

65018 65832 2594129C1 65834 2594128C1

82002 58817 2871453 65822 2607045c1

82006 82810 2871453 82809 21445458

82008 35805 2871453 35806 A470995002/21048521

82009 58817 2137133 65822 2607045c1

82010 82825 21212522 82824 21212520

82011 82810 21317339 82809 21445458

Page 7: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

Flex and Bellows

Manufacturer OEM Part # Dinex 3S Part # Dinex Bellow Part #

Freightliner 04-28578-000 A04-28578-000 A04-26193-018 35561 35502

Freightliner A04-27334-018 A04-26200-018 35562 35525

Freightliner 04-28522-000 A04-28522-000 35564 35563

International 3826294C2 65525 65509

International 3628113C5 3625113C5 65526 65510

International 38200024C3 65528 65527

Kenworth M66-6542-0320 KW-6542-0320 58508

Kenworth M66-6542-0335 KW-6542-0335 58509

Peterbilt M66-7091-0405 M66-6541-0405 58540 58507

Peterbilt M66-7091-0320 M66-3541 58536 58511

Peterbilt M66-7091-0335 M66-6541-0335 58537 58512

Peterbilt M66-6559 KW-6559 58538 58510

Volvo 21959389 22307697 82531 82511

Volvo 21428534 21959393 22307701 82530 82509

Volvo 21051403 82533 82532

Hose Type

Type D2S - RoundDouble interlocked

profile

Type D2S+ - RoundDouble interlocked

profile

Type D3S - Double interlocked profile with additional inside layer

Leakage Rate15,0 l min-1dm-2

@0,15 bar9,0 l min-1dm-2

@0,30 bar2,0 l min-1dm-2

@0,30 bar

Flexibility/ Force

60 - 300 N(+/- 15 mm from

mid position)

60 - 250 N(+/- 23 mm from

mid position)

60 - 250 N(+/- 23 mm from

mid position)

Axial Extension> = 20%

(> = 60 mm)> = 30%

(> = 90 mm)> = 30%

(> = 90 mm)

Maximum Torsion

2° (@ compressed length

of 300 mm)

5° (@ compressed length

of 300 mm)

5° (@ compressed length

of 300 mm)

Technical Specification for Exhaust Hoses

Page 8: Emissions & Exhaust · 2019-07-23 · Dinex DPF Kits - Diesel Particulate Filters Diesel particulate filters (DPF) are closed filters, that remove diesel particulate mass (PM) and

Emission TechnologiesParticulate filters and SCR cats installed into our muffler systems.

Insulation TechniquesKeeping heat where it should be. 800°F inside and 250°F outside.

MufflersLock seamed, stamped or welded units. We supply aluminized or stainless steel in 125 different sizes from our own tooling shop.

Flex Pipes & BellowsDinex offers our well-known 3S flex pipes. Additionally, we have developed a low-leakage flex hose for emission applications.

ClampsA complete range of low-leakage clamps “tight-fit”.

Exhaust FittingsAll fittings are made in-house for complete systems supply.

PipesBends from 2” to 6” in aluminized or stainless steel.

United StatesDinex Emission Inc 2020 Waldrep Industrial Blvd Dublin, GA 31021

Tel: 1 478 272 2466

[email protected]

Rev A May 2017

Global HeadquartersDinex A/S Fynsvej 39 DK-5500 Middelfart Denmark

Tel: 45 63 41 25 00

[email protected]

Dinex Group20 Companies • 1300 Employees15,000 Part Portfolio

Global Experience U.S. ManufacturedDinex was founded in 1982 by Grethe and Jørgen Dinesen. In 2000, Torben Dinesen became CEO and later in 2011, majority shareholder of the entire Dinex Group.

Today, the Dinex Group, headquartered in Denmark, operates through 20 companies and employs over 1,300 dedicated people worldwide. The Dinex Group is present in 16 different countries.

The Dinex Group is a leading global manufacturer and distributor of innovative engineered exhaust and emission control products and solutions for the heavy duty diesel, gas engine, and CNG industries. This makes Dinex a recognized quality brand amongst distributors and OE manufacturers serving both the original spares parts markets with OES parts as well as more than 4000 distributors worldwide.

Advanced ProductionAdvanced production techniques ensure our parts work over long distances and times.

We produce our ceramics, coatings, and formed metal in-house to ensure every part going out the door meets our standards.

Dinex employs processes to reduce the number of welds and joints to create longer lasting products.

Standards DrivenDinex is ISO 9001 certified, as well as holding a number of international certifications.

Quality from Turbo to Tailpipe

www.DinexEmission.com