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USD 3323a Gamma Compatible, Sterilizing Grade Air Filtration Emflon ® ll Membrane in Kleenpak Capsules For single-use installations, from upstream to final formulation and fill, Emflon II membrane is the go-to gas filter for safeguarding cell cultures and drug product from adventitious bacterial and viral contamination. Mini Kleenpak capsules with Emflon II membrane delivers scalable, gamma-compatible, sterilizing grade air filtration for use on process gas and vent applications. With a comprehensive validation and quality package, Mini Kleenpak capsules with Emflon II membrane are the perfect air filter technology to implement through clinical development to licensed drug manufacture.

Emflon® ll Membrane in Kleenpak™ Capsules,Emflon® ll

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Page 1: Emflon® ll Membrane in Kleenpak™ Capsules,Emflon® ll

USD 3323a

Gamma Compatible, Sterilizing Grade Air Filtration

Emflon® ll Membrane in Kleenpak™ Capsules

For single-use installations, from upstream to final formulation and fill, Emflon II membrane is the go-to gas filter for safeguarding cell cultures and drug product from adventitious bacterial and viral contamination.

Mini Kleenpak capsules with Emflon II membrane delivers scalable, gamma-compatible, sterilizing grade air filtration for use on process gas and vent applications. With a comprehensive validation and quality package, Mini Kleenpak capsules with Emflon II membrane are the perfect air filter technology to implement through clinical development to licensed drug manufacture.

Page 2: Emflon® ll Membrane in Kleenpak™ Capsules,Emflon® ll

2

Features and Benefits

u Highly-retentive Emflon II membrane for sterility assurance

u High flow-rates associated with low differential pressure enable the use of small filters – reduction of installation and operating costs

u Gamma-irradiatable, autoclavable or available pre-sterilized for maximum convenience

u Integrity testable using the forward flow and bubble point test

u Choice of connection options for enhanced flexibility

Biological Tests

u Meets USP biological reactivity tests in vivo, in accordance with USP class VI plastics at 121 °C

High Quality Standards

u Validated in liquids with Brevundimonas diminuta (ATCC 19146) at a challenge level of 107 organisms/cm2 of filter area

u 100% integrity tested during manufacturing

u Identified by a lot number and unique serial number for complete traceability of manufacturing history and for user traceability systems

u Comprehensive batch/release testing supported with a pharmaceutical certificate of test for each filter

u Validation guide available

u Manufactured under a quality management system certified to ISO 9001:2015

KA1 Capsule KA2 Capsule KA3 Capsule

Maximum diameter (including valves) 90.5 mm (3.6 in.) 90.5 mm (3.6 in.) 105.5 mm (4.2 in.)

Length with hose barb connections 158 mm (6.2 in.) 198 mm (7.8 in.) 210 mm (8.3 in.)

Length with sanitary connections 117 mm (4.6 in.) 157 mm (6.2 in.) 174 mm (6.8 in.)

Nominal filtration area 380 cm2 (0.41 ft2) 820 cm2 (0.88 ft2) 1700 cm2 (1.83 ft2)

Specifications

Nominal Dimensions

Specifications

Materials of Construction

l Membrane hydrophobic: Hydrophobic PVDF

l Support and drainage layers: Polypropylene

l End cap and core: Polypropylene

l Outer shell: Polypropylene

l Vent and drain valve O-rings: Ethylene propylene (EPDM)

Sterilization

l Gamma irradiation maximum dosage (G option only): Up to 50 kGy

l Autoclave sterilization:

– Gamma-irradiated filters: 1 one-hour cycle at 125 ºC for the purpose of post-use decontamination

– Non gamma-irradiated filters: Up to 3 one-hour cycles at 125 ºC

Warning: Kleenpak filters must not be in situ steam-sterilized by passing steam through under pressure. The figures are maximum allowable figures determined by testing under controlled laboratory conditions to the total number of hours indicated. Actual operating conditions may affect the filters long-term response to sterilization. Filters should be qualified for each process application.

Operating Conditions1

l Maximum temperature: 40 °C

l Maximum operating pressure: 3.5 bar (50 psi) at 40 °C

1 In air/nitrogen gas service or other compatible fluids, which do not soften, swell, or adversely affect the filter or its materials of construction.

Page 3: Emflon® ll Membrane in Kleenpak™ Capsules,Emflon® ll

www.pall.com/biotech3

Figure 2 Hosetail: vent conditions

Figure 4 Hosetail connections: 2 bar operating pressure

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0.6

0.5

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0.2

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e (m

bar) 50

40

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20

10

0

0

0 20 40 60 80 100 120 140 160 180 200

2 4 6 8 10 12

Air Flow (L/min)

Air Flow (Nm /h)3

KA1V002PV1 KA2V002PV1 KA3V002P1

Cle

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si)0.7.

0.6

0.5

0.4

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0Cle

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e (m

bar) 50

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00 20 40 60 80 100 120

0 1 2 3 4 5 6 7Air Flow (Nm /h)

Air Flow (L/min)

3

KA1V002PV2 KA2V002PV2 KA2V002P6 KA3V002PV6

Recommended Limitof P2 connection

Recommended Limitof P6 connection

Cle

an D

iffer

entia

l Pre

ssur

e (p

si)

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0

Cle

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entia

l Pre

ssur

e (m

bar) 300

250

200

150

100

50

0

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70Air Flow (SCFM)

0 20 40 60 80 100 120

KA1V002P1 KA2V002P1 KA3V002P1

Recommended Limitof KA1 / KA2 Capsules

Recommended Limitof KA3 Capsules

Air Flow (Nm /h)3C

lean

Diff

eren

tial P

ress

ure

(psi

)

4.0

3.5

3.0

2.5

2.0

1.5

1.0

0.5

0

Cle

an D

iffer

entia

l Pre

ssur

e (m

bar) 300

250

200

150

100

50

0

0 2 4 6 8 10 12 14Air Flow (SCFM)

0 5 10 15 20 25

KA1V002PV2 KA2V002PV2 KA2V002PV6 KA3V002PV6

Recommended Limitof P2 connection

Recommended Limitof P6 connection

Air Flow (Nm /h)3

Figure 1 Sanitary flange connections: vent conditions

Figure 3 Sanitary flange connections: 2 bar operating pressure

2 For gases other than air or nitrogen, contact your local Pall representative.

³ Recommended flow limits have been based on a maximum velocity of 20 m/s through the capsule. Customer tubing sizes should also be considered.

Typical Air Flow Rates2, 3

Page 4: Emflon® ll Membrane in Kleenpak™ Capsules,Emflon® ll

Visit us on the Web at www.pall.com/biotech Contact us at www.pall.com/contact

International Offices

Pall Corporation has offices and plants throughout the world in: Argentina,

Australia, Austria, Belgium, Brazil, Canada, China, France, Germany, India, Indonesia,

Ireland, Italy, Japan, Korea, Malaysia, New Zealand, Norway, Philippines, Poland,

Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Thailand,

United Kingdom, and Vietnam. Distributors in all major industrial areas of the world.

To locate the Pall office or distributor nearest you, visit www.pall.com/contact.

The information provided in this literature was reviewed for accuracy at the time

of publication. Product data may be subject to change without notice. For current

information consult your local Pall distributor or contact Pall directly.

Corporate Headquarters

Port Washington, NY, USA

+1 800 717 7255 toll free (USA) +1 516 484 5400 phone

European Headquarters

Fribourg, Switzerland

+41 (0)26 350 53 00 phone

Asia-Pacific Headquarters

Singapore

+65 6389 6500 phone© 2020, Pall Corporation. Pall, , Emflon and Kleenpak are trademarks of Pall

Corporation. Filtration.Separation.Solution is a service mark of Pall Corporation.

® indicates a trademark registered in the USA and ™ indicates a common law

trademark.

11/20, PDF, GN20.10372 USD 3323a

Ordering Information

Part Number Description

KA1V002PV1S Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, gamma-irradiated

KA1V002PV1G Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, non irradiated

KA1V002PV2S Kleenpak capsule with Emflon II membrane, with ¼ – ½ in. hose barb, gamma-irradiated

KA1V002PV2G Kleenpak capsule with Emflon II membrane, with ¼ – ½ in. hose barb, non irradiated

KA2V002PV1S Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, gamma-irradiated

KA2V002PV1G Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, non irradiated

KA2V002PV2S Kleenpak capsule with Emflon II membrane, with ¼ – ½ in. hose barb, gamma-irradiated

KA2V002PV2G Kleenpak capsule with Emflon II membrane, with ¼ – ½ in. hose barb, non irradiated

KA2V002PV6S Kleenpak capsule with Emflon II membrane, with ½ in. hose barb, gamma-irradiated

KA2V002PV6G Kleenpak capsule with Emflon II membrane, with ½ in. hose barb, non irradiated

KA3V002PV1S Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, gamma-irradiated

KA3V002PV1G Kleenpak capsule with Emflon II membrane, with 1½ in. sanitary flange, non irradiated

KA3V002PV6S Kleenpak capsule with Emflon II membrane, with ½ in. hose barb, gamma-irradiated

KA3V002PV6G Kleenpak capsule with Emflon II membrane, with ½ in. hose barb, non irradiated