One-stop shop.EMCOMAT FB-450 L / FB-600 L

E[M]CONOMYmeans:[ ]

Universal milling machines with Heidenhain TNC 320 or EMCO Easy Cycle

EMCOMAT FB-450 L / FB-600 LWhether single or small series production, simple or complex workpieces, the cycle-controlled milling machines EMCOMAT FB-450 Land FB-600 L with Heidenhain TNC 320 or EMCO Easy Cycle convince users by their high machining performance and utmost pre-cision. CNC knowledge is not necessary. The controls are equipped with user guidance and graphic simulation of the workpieceand ensure a user-friendly and at the same time efficient programming.

Dashboard (Steel)

Pneumatic distributor(Steel)

Milling flange (Steel)

[Machine base]- Massive gray cast construction

- For easy transportation

[Vertical milling head]- With hydraulic tool clamping for Y and Z

milling spindle DIN 69871 SK 40

[Guide ways]- Linear guide ways in all three axes

- Large dimensioned

- Durable

- Low wear

[Work area cover]- With chip-catcher tray and

concealed front door

- Telescopic covers

[Handwheels]- Safety handwheels for all

three axes

- Ergonomic design

- Excellent feed precision

- Easily legible scale rings

[Control panel]- Rotatable

- Equipped with EMCO Easy Cycle

or Heidenhain TNC 320

Teach-in control

Machine optionally equipped

[Coolant tank]- With coolant pump

[Engineering] Highlights

The TNC 320 from Heidenhain is a compact, ver-satile contouring control with three controlled axesand closed-loop spindle.

Setting up a part for milling with a 3D sensor Vertical head with milling spindle DIN 69871 SK 40 with quill stroke 80 mm

Changeover to horizontal milling. Horizontal millingspindle DIN 69871 SK 40

Swiveling device. Swivel-mounted vertical millinghead. Controlled by end switch.

SK 40 tool storage system. The SK 40 tool storagesystem mounted on the machine helps with fast toolchanges and keeps tools neatly stored.

■ Coolant system■ Rigid angle table■ Ball screws X/Y/Z■ Linear guides X/Y/Z■ Workspace guard■ Swivel-mounted vertical milling head ■ Chip-catcher tray■ Toolmaker precision to DIN 8615■ Operator tool-set■ Operating instructions and spare parts list

Basic machine equipment

Various options

■ Swivel-mounted control panel■ Reversible main spindle■ Covers eliminate the risk of injuries■ Shafts and gears hardened and ground■ Linear guides■ Main motor with spindle brake■ Milling spindle supported radially and axially in four bearings■ Coolant system

■ User-fr iendly operat ion ■ Demand-oriented configurat ion with the emphasis on the major types of manufacturing ■ Programming using graphic support and workpiece simulat ion

EMCO Easy Cycle: Perfect interaction between control system and machine

X axis position

Z axis position

Softkey panel for controls

Feed

Speed

Tool

Mode

Y axis position

From the drawing to the finished workpiece

ø

Dashboard machining drawing as the start ingpoint for the programming steps:

Overview of instal led tools

The necessary tools for the current workpiece are collected here.

Geometry data input

Measuring of new tools

Technology data input (speed and feed) for the selected tool

[Program-writing

Circular pocket cycle

Roughing out cycle

Contour editor with graphic support

Contour selection

Geometry data input

Current program

Automatic engineeringdata input such as toolfeed (roughing, finishingetc.)

made easy]

Contour programming

Circle-center and contour milling cycle

Programming of the circle-center cycle

Programming of the contour mil l ing cycle

As many programs or cycles as desired can be stored in sequence.

Selected program

Summary of the various programs in the program management system

Single cycles from a sel-ected program

These circles are also made with a dri l l ing cycle.

Program check by means of graphical simulation

EMCOMAT FB-450 L and EMCOMAT FB-600 L21

80

1672

445 365

1830

2070

2180

1520

445 365

1730

1970

Installation plan EMCOMAT FB-600 L

Installation plan EMCOMAT FB-450 L

Indications in millimeters

EMCO Easy Cycle Heidenhain TNC 320

Technical data

Motion control 3 controlled X/Y/Z axes and controlled main spindleIntegrated 12.1'' color flat screen TFT displaySpindle load displayDetailed graphic support for data inputPlain language error messagesFlash card94999 programs, max. 256 MBSeparation period 0,001mmSeparation period 0,0001inchStraight-line on 3 main axes (max. ±10 m) Circular on 3 axes (max. radius 100 m) Integrated analog drive control for synchronousand asynchronous motorsPosition control frequency: 2 msUSB0°C to 45°C-20°C to 70°C

Technical dataControl systemdesign

Display

Program store

Input and displayresolution

Interpolation

Axis control

Data interfaceWorking temp.Storage temp.

Manual mode Manual slide movements by means of speed keysor mechanical hand wheelsSet point positioningSetting datum point, F and S versionGraphic support for entering and carrying out cycles,changing directly to manual machine operation

Learning mode Arranging machining cycles in sequential orderTeach-in mode (adopting current positions)

Program run Cycles or DIN programs in single or consecutiveblock mode

Machining cycles Linear movements in all three axesFace milling cycle, roughing out cycle,thread milling cycleDrilling, deep drilling, rubbing and tapping cycleHole circle and hole rowMilling of rectangular and circular pockets and studsPositioning cycle, Contour cycleMirror and rotationZero offsetISO editCutting data taken from the tool storeNC programming Creating DIN programs

Position data Set point positions in cartesian coordinatesAbsolute dimensions and display in mm/inches

Tool correction Tool radius and length for 999 tools (tool table) Fine tool correction by means of a handwheel, with the corrected values being adopted in the tool tableTool radius compensatio

Tool table Tool table for 999 tools with tool description and engineering data

Machining time Calculation of the principal timesanalysisDialog languages: DE, EN, FR, IT, ES, NL, CZ

DIN programming

Program entry In Heidenhain conversational format and DIN/ISO over soft keys or USB keyboard

Tool compensation Tool radius in the working plane and tool lengthRadius-compensated contour look-ahead for up to 99 blocks (M 120)

Tool tables Multiple tool tables with any number of toolsApproaching and Via straight line: tangential or perpendicular departing the contour Via circular arcFK free contour FK free contour programming in HEIDENHAINprogramming conversational format with graphic support

for workpiece drawings not dimensioned for NCFixed cycles Cycles for drilling, pecking, reaming, boring,

counterboring, conventional and rigid tappingCycles for milling internal and external threadsRectangular and circular pockets Cycles for clearing level and inclined surfacesMultioperation machining of straight and circular slots Multioperation machining of rectangular and circular pocketsLinear and circular point patternsContour train, contour-parallel contour pocket

Actual position Actual positions can be transferred directly capture into the NC programProgram-run graphics Graphics simulation during real-time machiningDisplay modes Plan view / projection in 3 planes / 3-D viewTouch probe cycles Touch probe calibration

Compensating workpiece misalignmentDatum setting, manual or automatic Automatic tool and workpiece measurement

Main computer with TNC keyboard Integrated 15.1-inch TFT color flat-panel display10 MB (on compact flash memory card CFR)To 0.1 um for linear axesTo 0.0001° for angular axesLine in 4 axesArc in 2 axesHelix: combination of circular and linear motion Position loop resolution: Signal period of theposition encoder/1024Cycle time of position controller: 3 msCycle time of speed controller: 600 us One each RS-232-C /V.24 max. 115 kilobaud Expanded data interface with LSV-2 protocol forremote operation of the TNC through the data interface with the HEIDENHAIN software TNCremoEthernet interface 100 Base T approx. 2 to 5 megabaud(depending on file type and network load)2x USB 1.1Operation: 0°C to +45°C (32°F to 113°F)Storage: -30°C to +70°C (-22°F to 158°F)

Technical dataComponentsDisplayProgram storeInput resolution and display stepInterpolation

Axis control

Data interfaces

Ambient temperature

User functions

EMCO MAIER Ges.m.b.H.Salzburger Str. 80 . 5400 Hallein-Taxach . AustriaPhone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

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Work areaHorizontal longitudinal feed (X) 450 mm (17.7") 600 mm (23.6")Vertical table feed (Z) 400 mm (15.7") 400 mm (15.7")Horizontal cross feed (Y) 350 mm (13.8") 400 mm (15.7")TableClamping area vertical table (LxW) 400 x 270 mm (15.7 x 10.6") 400 x 270 mm (15.7 x 10.6")Width/number of T-grooves 14 mm (H 8)/5 pieces (0.6'' (H8)) 14 mm (H 8)/5 pieces (0.6'' (H8))Permissible workpiece weight 300 kg (661.4 lb) 300 kg (661.4 lb)Clamping area rigid anlge table (LxW) 800 x 400 mm (31.5 x 15.7") 800 x 400 mm (31.5 x 15.7")Width/number of T-grooves 14 mm (H 8)/8 pieces 14 mm (H 8/8 pieces)Permissible workpiece weight 150 kg (330.7 lb) 150 kg (330.7 lb)Horizontal milling spindleTool chuck DIN 69871 SK 40 DIN 69871 SK 40Mechanical speeds continuous continuousSpeed range 10 – 5000 r.p.m. 10 – 5000 r.p.m.Clearance above table 260 – 620 mm (10.2 – 24.4") 260 – 620 mm (10.2 – 24.4")Vertical milling headTool chuck DIN 69871 SK 40 DIN 69871 SK 40Quill travel 80 mm (3.1") 80 mm (3.1")Swiveling vertical milling head +/–90° +/–90°Mechanical speeds continuous continuousSpeed range 10 – 5000 r.p.m. 10 – 5000 r.p.m.Clearance above table 60 – 415 mm (2.4 – 16.3") 60 – 415 mm (2.4 – 16.3")PowerNominal speed motor 1500 r.p.m. 1500 r.p.m.Power 100%/40% ED, 7/10 kW (9.4/13.4 hp) 100%/40% ED, 9/13 kW (12.1/17.4 hp)Feed drive Power feed motor 100% ED 1 kW (1.3 hp) 1 kW (1.3 hp)Feed range X/Y/Z axis 10 – 5000 mm/min 10 – 5000 mm/minRapid motion speed in X/Y/Z 5000 mm/min 5000 mm/minFeed force X/Y/Z 10/15 kN 10/15 kNCoolant systemCoolant in tank 40 liters (10.6 gal) 40 liters (10.6 gal)Max. pump capacity 25 l/min 25 l/minMachine dimensionsOverall length 1980 mm (78.0") 2100 mm (82.7")Overall width 2030 mm (79.9") 2190 mm( 86.2")Overall height 1990 mm (78.3") 1990 mm (78.3")Weight of machine 2000 kg (4409.2 lb) 2100 kg (4629.7 lb)

EMCOMAT FB-450 L EMCOMAT FB-600 Lcycle controlled cycle controlled

[Technical data]