ALISPANAssembly Instructions - Hip End

New Zealand52 Newton Street, PO Box 4370, Mount MaunganuiNew Zealand

tel +64 7 579 0190fax +64 7 579 0194 www.baytex.-co.nz

Australiatel 02 4340 4144mob 0400 312 314

Use the Spacer Bar to position the first two Base Plates.

Set out the width of the first Portal. Measure the Portal width from centre to centre.

Check the diagonals - they must be approximatelyequal to each other.

Securely attachthe Brace Cables.

Connect the legto rafter.

Set up the string line.

1 2

3 4

5 6

7 8

9 10

INSTALL SET UP

ASSEMBLE PORTALS

Assemble each Portal frame - at least one mid and addHip Ends later. Attach to Base Plates. Secure both Portal Brace Stays to the adjacent Base Plates.

Lift the first Portal with everyonestarting at the middle. As thePortal is raised the crew shouldmove outwards.

Hold the Portal securely in thenot quite vertical position.

Engage the Ridge Purlinhook end first.

Raise the second Portal and rest on the Push Pole.

First portal brace cables.

IMPORTANT: All Brace Cables must be properly fittedinto a single bay as shown.

Lightly tighten all the Brace Cables.

RAISE PORTALS

FIT BRACE CABLES

12

13 14

15 16

17 18

19 20

Use the Purlin Fork to engagethe Ridge Purlin & Intermediatepurlins into the next portal.

11

Attach the Push Pole and check that the Retaining Clip and Cord are secure.

Secure first portal brace stays before standing second portal.

Fit eaves both sides.

Continue to raise the remaining Portals by repeating the process. A set of Brace Cables is only required on every fifth bay. At this point all Base Plates must be firmly fixed down,

ballasted or staked with the required number of stakes.

Remove the Brace Stays only when all the cables are securely fitted.

21 22

Attach first hip side rafter.

HIP END INSTALL

Use lifting fork to lift hip side rafter into place

Repeat second hip side rafter.

Attach hip end eave rail.

Insert leg tohip side rafter.

Attach hip end eave rail.

Insert leg to eave,and attach hip side rafter.

Attach hip end rafter.

Insert leg tohip end rafter.

Attach all eave rails.

23 24

25 26

27 28

29 30

12mx25m Hip End Frameset

Wed, 5 Nov 200812:41:47 PM72.112.506-07 12x20x3.0m-1pc ASHEPrtList

Checked

Ap

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Original Copy Red

Issued

Date

No. Date Amendment

Baytex Manufacturing Company Ltd52 Newton Street P.O. Box 4370Mt MaunganuiNew Zealand

Phone: 64 7 579 0190Fax: 64 7 579 0194email: sales@baytex.co.nz

Scale

Job Title

Drawn By

Drawing N°

Date

Drawing Title

A3 Drg 3rd Angle Proj

Part N°

Revision No

D.E.Sutoyo

all dimensions in mm

Sheet Name

Baytex Alispan Pavilion

1:150

Baytex Alispan Pavilion

12 x 20m Hip End Structure

72.112.506

30.10.08

12m Series

3.0m Leg & 1pc Rafter

12m Series

Plan & Elevations

Copyright: This drawing and all the information it contains is the property of Baytex Manufacturing Co Ltd.

12396 O

uts

ide M

id R

afters

12370 O

uts

ide M

id B

ase P

late

s

7775 to Ctr E

nd Leg Base

12971 to

Ctr H

ip L

eg B

ase

12000 M

id B

ase P

late

Ctr

s

4940 Ctrs 5000 Ctrs 4940 Ctrs

13000 C

tr to C

tr

5993 to C

tr H

ip B

ase P

late

5993 to C

tr H

ip B

ase P

late

12380 O

uts

ide H

ip R

afters

12461 O

uts

ide H

ip B

ase P

late

s

20056 Outside Hip Legs

20350 Outside Hip Base Plates

5000 Ctrs

Plan ViewScale 1:150

506/2

-

12m End Side Bay ComponentsColour Code: Yellow

12m

End B

ay C

om

ponents

Colo

ur

Code: R

ed

12m End Side Bay ComponentsColour Code: Yellow

12m

End B

ay C

om

ponents

Colo

ur

Code: R

ed

12m End Side Bay ComponentsColour Code: Yellow

12m End Side Bay ComponentsColour Code: Yellow

RH Corner Detail

LH Corner Detail

General Assembly Bay ViewScale 1:150

506/1

- 1pc Rafter, 3.0m Leg4973 T

op o

f R

idge P

urlin

3960 U

nder

Bra

ce B

ar

2624 B

ot of T

ensio

n B

ar

12000 Mid Centres

12189 Mid Outside Legs

12396 Outside Mid Rafters

11814 Inside Mid Leg

Portal End ViewScale 1:150

506/3

-4991 T

op o

f A

pex F

itting

3960 U

nder

Bra

ce B

ar

2989 T

op o

f E

ave B

ar

2624 B

ot. o

f T

ensio

n B

ar

Perspective ViewScale 1:150

506/4

-

Hip 6m End Eave Bar

Hip 5m Side Eave Bar

LH Punched on Hip Rafter Insert Fitting

LH Hip Rafter

Scale 1:10

Enlarged View on LH Corner506/4

506/2

Hip 6m End RHS Roof Tension Bar

Hip 5m Side RHSRoof Tension Bar

80m

m I/

S lu

g to

bot

rafte

r

105m

m I/

S lu

g to

bot

rafte

r

Hip 6m End Eave Bar

Hip 5m Side Eave Bar

RH Punched on Hip Rafter Insert Fitting

RH Hip Rafter

Scale 1:10

Enlarged View on RH Corner506/5

506/2

Hip 6m End RHS Roof Tension Bar

Hip 5m Side RHS Roof Tension Bar

80mm

I/S lug to bot rafter

105mm

I/S lug to bot rafter

Engage one end of the Roof Panel into both Keder grooves. Use the Pull Ropes to slide the roof panels into position - pull both ropes together making sure that both

crew pull evenly.

INSTALLING ROOF PANELS31

Install the Roof Tension Bars and tension evenly.

32

34

Install each Wall by sliding the Slugs into the bottom track of the Eave Bar.

33 INSTALLING WALLS

No. Date Amendment

Baytex Manufacturing Company Ltd52 Newton Street P.O. Box 4370Mt MaunganuiNew Zealand

Phone: 64 7 579 0190Fax: 64 7 579 0194email: sales@baytex.co.nz

Scale

Job Title

Drawn By

Drawing N°

Date

Drawing Title

A3 Drg 3rd Angle Proj

Part N°

Revision No

D.E.Sutoyo

all dimensions in mm

Sheet Name

Baytex Alispan Pavilion

1:100

Baytex Alispan Pavilion

12 x 20m Hip End Structure

72.112.507

30.10.08

12m Series

3.0m Leg & 1pc Rafter

12m Series

Parts List

Copyright: This drawing and all the information it contains is the property of Baytex Manufacturing Co Ltd.

Wed, 5 Nov 200812:41:47 PM72.112.506-07 12x20x3.0m-1pc ASHEPrtList

Checked

Ap

pro

ve

d

Original Copy Red

Issued

Date

4

5

9

19

16

11

20

1213

14

27

26

10

24

8

6

2

3

D

B

C

A

15

27

22

4

21

9

23

18

7

25

17

1

HardwarePart Name Qty Drawing Number

1 12m AliSpan Rafter Assy - 1pc 8 72.512.019

2 12m AliSpan Hip End Rafter Assy 4 72.512.019

3 12m AliSpan Hip Side Rafter Assy - 2pc 6 72.512.019

4 Alispan Purlin - Eave/Apex 5m Centre Slot 6 72.722

5 Alispan Purlin - Intermediate 5m 4 72.721

6 Alispan Purlin - Intermediate Hip End 4 72.512.121

7 Alispan Purlin - Intermediate Hip Side 4 72.512.120

8 Apex Hip Attachment 2 72.512.101

9 Apex Insert Assy (Std) 3 72.710

10 Base Fitting with Pin - Side 12 72.701

11 Base Rail 5m Centres 4 72.704

12 Base Rail - 12m Hip Side 4 72.512.118

13 Base Rail - 12m Hip End 4 72.512.119

14 Brace Cable Set (Roof) (4x per set) 1 72.512.008

15 Brace Cable Set (Wall) (4x per set) - 3.0m Leg 1 72.738

16 Eave Bar Assy - Hip End 4 72.512.115

17 Eave Bar Assy - Hip Side 4 72.512.114

18 Knee Brace 6 72.770

19 Leg Assembly - 3.0 Braced Hip Corner 2 72.512.109

20 Leg Assembly - 3.0 Braced Hip End 4 72.512.112

21 Leg Assembly - 3.0 Braced Side 6 72.735

22 Mid Portal Set Up Brace Bar 5m - 3.0m Leg 2 72.745

23 Tension Bar 5m Mid 4 72.715

24 Tension Bar - 12m Hip End 4 72.512.117

25 Tension Bar - 12m Hip Side 4 72.512.116

26 Tension Bracket - Hip Corner 4 72.729

27 Tension Bracket - Mid 8 72.717

FabricPart Name Quantity Drawing Number

A 12m Roof Mid 2 72.312.200

B 12m Pr Hip End Roof 1 72.312.330

C 5m Bay Wall - 3.0m Leg 8 72.301

D 6m Gable Wall - 3.0m Leg 4 72.312.1000

Pull the hip end roofs over with ropes.

Repeat for both sections of each Wall.Slide the side of each Wall section into the outside Keder Track of the Leg Extrusion.

35 36

Slide the Wall Bars in from the outside.

3837

Lace walls together.

12mx25m Hip End complete.