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Elements of a Successful Contractor Safety Program Joy Inouye Research Associate Campbell Institute

Elements of a Successful Contractor Safety Program · Elements of a Successful Contractor Safety Program. Joy Inouye . Research Associate. Campbell Institute. IN OUR LIFETIME, ELIMINATING

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Elements of a Successful Contractor Safety Program

Joy Inouye Research AssociateCampbell Institute

IN OUR LIFETIME,ELIMINATINGPREVENTABLE

DEATHS

What is a contractor?Non-employees on company site?

What if they work off-site?

Suppliers of equipment? Servicers of equipment?

Long-term and embedded?Short-term vendors?

A Global Look

70% of organizations contract more than 5% of the workforce – KPMG study

45% of organizations struggle to attract qualified craft labor – KPMG study

15.5 million in U.S. are self-employed; 60 million by 2020 – BLS and Intuit studies

Have you ever heard?

“Don’t worry, our employees won’t be doing that kind of work.”

“It’s okay, the on-boarding training covered that.”

“They got the last job done without any injuries, and they’re way less expensive…”

Top Compromising Factors

Financial pressures that lead to shortcuts and unsafe behavior

Lax training and supervision, broken info flows, unclear work responsibilities

Insufficient safety standards and relaxed enforcement

What are the best practices in contractor management?

Interviews with 14 Campbell Institute organizations in 2014

Research Participants

Prequalification

Pre-job task & risk assessment

Training & orientationMonitoring of job

Post-job evaluation

Contractor Life Cycle

Prequalification Best Practices

Analysis of safety statistics (EMR, TRIR, DART, etc.)

Inclusion of records, logs, continuous improvement plans

Prequalification Best Practices

Use of third-party verification services

Fill performance gaps, ensure compliance for specific industries

Prequalification Best Practices

Use of internal scale, checklist, or rating system

Grade or rating based on policies, statistics, history

Assigns letter grades based on safety stats, leading indicators, performance evals

Assigns letter grades based on TRIR, safety questionnaire, field audits

Rating system based on rates, training, incident reporting, EHS meetings, inspections

Pre-job Task & Risk Assessment Best Practices

Risk rating of work to be performed

• Liability categories• Action levels

Rating based on risk matrix, additional safety programs

for high risk

Risk point values for severity, frequency, and probability

Risk assessed in terms of insurance liability

Higher liability projects vetted through third party

Pre-job Task & Risk Assessment Best Practices

General contractors responsible for holding subcontractors to safety standards

Subcontractors must meet same requirements, submit

pre-job hazard analysis

Training & Orientation Best Practices

Mandatory safety training before work begins

Required tests, documented pre-shift safety meetings

Training completed within one week of start of work

Safety video and test directly afterward

30-hour and 10-hour OSHA courses

Training & Orientation Best Practices

Specialized training offered • Hazard identification• PPE• Fall prevention

Annual refresher courses, badges to indicate

specialized training

Specialized area trainings completed through online program

Refresher courses held annually for long-term contractors

Job Monitoring Best Practices

Periodic assessments (e.g. daily, weekly, monthly, annual)

Compliance with pre-task safety plans

Job Monitoring Best Practices

Safety observations from contractors

Mobile apps to submit observations, quota per month

Contractors submit minimum of 2 observations per employee per month

Uses mobile app (Lifeguard®) to track reports of unsafe conditions

Job Monitoring Best Practices

Maintenance of incident & near miss report logs

Reports on incidents & corrective actions to evaluate performance

Quarterly reports on lost-time injuries and dollar losses for Quality Assurance Plans

Contractors maintain incident and near-miss report logs

Common Challenges

Lack of specific courses of action for contractor infractions

Action flow chart, levels of discipline, strict policy for

serious infractions

Consequences outlined for 1st-3rd

infractions; termination of contract on 4th

Flow chart of actions for contractor infractions ending in dismissal

IDLH infractions are grounds for immediate termination of contract

Common Challenges

No formal post-work evaluation of contractors

Guidelines for requalification, evaluate if work was done

safely & well

Post-work evaluations considered when bidding for future jobs

Safety & Operating Inspection completed for every process change

Periodic performance reviews capture contractor performance

Common Challenges

Lack of direct oversight of subcontractor safety

Host employer liability gap with prime contractors

vetting subs

Summary of best practices and common challenges

for more information on Campbell Institute member contractor programs and to download the research white paper.

Visit thecampbellinstitute.org/research

Questions?

Joy InouyeResearch AssociateCampbell [email protected]

Find this research and much more atwww.thecampbellinstitute.org/research