Electronic Service Manuals - Michco...8 8-16-00039 Broom Arm (Weldment) 1 9 7-29-00148 Gasket, Broom Arm 3 10 7-16-07274 Gasket Plate 2 11 0882-040 Hydraulic Motor, Main Broom 1 12

Electronic ServiceManuals

This electronic document is provided as a service to our customers.We do not create the contents of the information contained in this docu-ment. Should you have detailed questions pertaining to the informationcontained in this document, you may contact Michco, or the manufac-turer which provided the original information in this electronic deliver-able. Michco’s only part in this electronic deliverable was the electronicassembly process. By providing this manual on line we are not guaran-teeing parts availability.

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2011 N. High St. -- Lansing, Michigan -- 48906Fax: (517) 484-9836

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American-Lincoln 2-17760

Main Broom........................................................................................................................................................................... 2-2Main Broom Lift Linkage ....................................................................................................................................................... 2-6Side Broom (Variable Dump) ................................................................................................................................................ 2-8Broom and Brush Chamber Door ......................................................................................................................................... 2-10Hopper System (Manual Dump) ........................................................................................................................................... 2-12Hopper and Flaps (Variable Dump) ...................................................................................................................................... 2-14Hopper Filter and Impeller .................................................................................................................................................... 2-16Hopper Control Valve & Hopper Dump Linkage (Variable Dump) ........................................................................................ 2-18Scrub Deck and Brushes ...................................................................................................................................................... 2-20Scrub Deck Solution Feed (60”) ........................................................................................................................................... 2-24Rear and Side Squeegees .................................................................................................................................................... 2-26Squeegee Lift ........................................................................................................................................................................ 2-30Swing Squeegee Support ..................................................................................................................................................... 2-32Solution Tank ........................................................................................................................................................................ 2-34Solution Feed Linkage .......................................................................................................................................................... 2-36Recovery Tank ...................................................................................................................................................................... 2-40Recovery Tank Lid ................................................................................................................................................................ 2-42Vacuum Motor & Float .......................................................................................................................................................... 2-44Front Wheel and Brake ......................................................................................................................................................... 2-46Rear Wheel ........................................................................................................................................................................... 2-48Brake Linkage ....................................................................................................................................................................... 2-50For/Rev Control – Ford ......................................................................................................................................................... 2-52For/Rev Control – Perkins .................................................................................................................................................... 2-54Main Frame ........................................................................................................................................................................... 2-56Driver Compartment .............................................................................................................................................................. 2-58Hydraulic Hose (Variable Dump) .......................................................................................................................................... 2-60Hydraulic Hose (Manual Dump) ............................................................................................................................................ 2-62Suction & Return Hoses Variable Dump) .............................................................................................................................. 2-64Suction & Return Hoses (Manual Dump) ............................................................................................................................. 2-66Main Broom and Fittings ....................................................................................................................................................... 2-68Side Broom and Fittings ....................................................................................................................................................... 2-69Scrub Motors and Fittings ..................................................................................................................................................... 2-70Squeegee and Scrub Deck Cylinders and Fittings ............................................................................................................... 2-71Power Steering, Hooper Dump & Hopper Lift Cyl’s and Fittings .......................................................................................... 2-72Rear Wheel Motors and Fittings ........................................................................................................................................... 2-74Hydraulic Reservoir, Filter, and Fittings ................................................................................................................................ 2-76Drive Pump and Fittings ....................................................................................................................................................... 2-78Vacuum Motor and Fittings ................................................................................................................................................... 2-79Dust Control Impeller and Fittings ........................................................................................................................................ 2-80Power Steering Unit and Fittings .......................................................................................................................................... 2-81Main Control Valve and Fittings ............................................................................................................................................ 2-82Cylinder Control Valve and Fittings ....................................................................................................................................... 2-83Return Manifold and Fittings ................................................................................................................................................. 2-84Oil Cooler & Fittings .............................................................................................................................................................. 2-85Auxiliary Pump and Fittings - Ford ....................................................................................................................................... 2-86Auxiliary Pump and Fittings – Perkins .................................................................................................................................. 2-87Battery ............................................................................................................................................................................... 2-88Engine Cover ........................................................................................................................................................................ 2-90Fuel Tank .............................................................................................................................................................................. 2-92Ford Gas Engine ................................................................................................................................................................... 2-94Perkins Diesel Engine ........................................................................................................................................................... 2-96Ford Throttle, Choke and Fuel Pump ................................................................................................................................... 2-98Diesel Fuel and Water Extractor ........................................................................................................................................... 2-100Air Intake – Ford ................................................................................................................................................................... 2-102Air Intake – Perkins ............................................................................................................................................................... 2-104Exhaust System, Gas and LP – Ford ................................................................................................................................... 2-106Exhaust System, Diesel – Perkins ........................................................................................................................................ 2-107Radiator and Shroud ............................................................................................................................................................. 2-108Steering and Instrument Panel ............................................................................................................................................. 2-110Instrument Panel ................................................................................................................................................................... 2-112Instrument Panel ( Manual Dump) ........................................................................................................................................ 2-114Wiring Parts List – Ford 423 (Variable Dump) ...................................................................................................................... 2-116Wiring Parts List – Perkins (Variable Dump) ........................................................................................................................ 2-118Wiring Parts List – Ford 423 (Manual Dump) ....................................................................................................................... 2-120Wiring Parts List – Perkins (Manual Dump) ......................................................................................................................... 2-122Decals ............................................................................................................................................................................... 2-124

TABLE OF CONTENTS - CHAPTER 2

2-2 American-Lincoln7760

KEY NO. PART NUMBER DESCRIPTION QTY

1 0882-040 Hydraulic Motor, Broom Drive 12 2-00-03838 Key, .250 x 1.000 (#15) W 13 8-16-00041 Drive Broom Arm 14 2-00-02310 Lock Washer, Helical Spring 3/8 Med 65 2-00-00232 Screw, 3/8 - 14 x .750 HHC 6

6 8-33-09046-1 Broom Driver Hub 17 8-58-05160 Hub Locking Plate 18 2-00-00518 Lock Washer, Helical Spring 1/4 Med 79 2-00-03039 Screw, 1/4 - 20 x .625 HSHC 310 See Broom Options

11 2-00-00522 Lock Washer, Helical Spring 3/4 Light 11213 2-00-04889 Bearing 114 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 215 8-33-09090 Idler 1

16 8-16-00039 Idler Arm 117 7-15-01035 Pivot Collar Weldment 218 2-00-04943 Spring Pin, 3/8 x 1 1/2 219 2-00-00221 Screw, 1/4 - 20 x .750 HHC 820 7-16-07274 Cover Plate Gasket 2

21 7-29-00148 Broom Arm Gasket 322 7-70-05137 Shaft 123 7-55-08119 Lift Pin, with Cotter Pin 224 7-03-04151 RH Arm Assembly 1

7-03-04152 LH Arm Assembly 125 7-13-07103 End Clamp 2

26 2-00-02587 Screw, 1/4 - 20 x 1.250 HHC 427 2-00-00586 Nut, Hex Jam 5/16 - 18 .500 x .187 428 2-00-00530 Lock Washer, Helical Spring 5/16 Med 429 2-00-05103 Flat Washer SS, .750 x .343 x .050 430 2-00-03997 Flange Bearing, 3.750 x 1.000 2

31 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 432 7-70-05138 Broom Chamber Shaft Weldment 133 8-55-08098 Dowel Pin 434 2-00-04887 Screw, 3/4 - 10 x 1.250 HHC 135 2-00-04890 Retaining Ring, 3.341 Int. 1

36 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 237 8-75-01157 Flat Washer, 3/4 138 2-00-00432 Screw, 1/4-20 x .50 4

P-4738/9510

MAIN BROOM - PARTS LIST


12

34

56

78

9

10

3411

3537

1314

1516

54

1718

22

23

38

SEE BROOMLIFT LINKAGE

36

24

2526

23

21

21

20

543317

18

3231

30

2928

27

19

8

P4738/9606

MAIN BROOM - EXPLODED VIEW



1 2-00-03997 Bearing, Flangette (1 in. dia.) 22 7-70-05137 Shaft 13 7-70-05138 Broom Chamber Shaft 14 7-13-07103 End Clamp 25 7-15-01035 Pivot Collar 2

6 2-00-04943 Pin, 3/8 x 1½ Spring 27 8-16-00041 Drive Broom Arm (Weldment) 18 8-16-00039 Broom Arm (Weldment) 19 7-29-00148 Gasket, Broom Arm 310 7-16-07274 Gasket Plate 2

11 0882-040 Hydraulic Motor, Main Broom 112 8-33-09046-1 Hub, Broom Driver 113 8-58-05160 Broom Driver Locking Plate 114 2-00-03838 Key, 1 x 1¼ Woodruff 115 2-00-04889 Bearing, Main Broom Idler 1

16 8-33-09090 Idler, Main Broom (machined) 117 2-00-04890 Retaining Ring, Main Broom Idler 118 8-75-01157 Thrust Washer 1

HARDWARE USED:

H14 2-00-00219 Screw, ¼ - 20 x .500 HHC 4H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 8H19 2-00-02587 Screw, ¼ - 20 x 1.250 HHC 4H36 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.00 4H44 2-00-00530 Lock Washer, 5/16 HS Med. 4H47 2-00-00232 Screw, 3/8 - 16 x .750 HHC 10H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 10H72 2-00-00518 Lock Washer, Helical Spring 7H106 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 2H107 2-00-04887 Screw, Main BroomControl 1H109 2-00-00522 Lock Washer, ¾ Helical Spring 1H110 2-00-03039 Screw, ¼ - 20 x .625 HSHC 3H209 2-00-00586 Nut, Hex Jam 5/16 - 18 x .500 x .187 4H303 2-00-05103 Flat Washer, .750 x .343 x .050 SS 4

C1014/9903

MAIN BROOM (60”) - PARTS LIST


11

14 7

H53 H47

12 13

H72

H110

H107

H109

18

17

15

H106

16

8

H47H53

1

H209

H44H303

H36

9

10H15

4

H72

H192

H14

36

5

REF BROOM CHMABERMAIN FRAME

c1014/9903

MAIN BROOM (60”) - EXPLODED VIEW



1 8-39-00003 Knob 22 7-41-05082 Main Broom Lever 13 7-66-00142 Adjusting Rod 14 2-00-00207 Screw, 5/16-18 x 1-1/4 15 7-09-01057 Spacer 2

6 2-00-01255 Screw, 5/16 - 18 x .875 HHC 27 7-17-00012 Crank 18 2-00-02369 Nut, Hex Jam 3/8 - 16 x .562 x .218 29 7-08-00493 Broom Lever Bracket 110 2-00-00530 Lock Washer, Helical Spring 5/16 Med 2

11 2-00-00208 Screw, 5/16 - 18 x .750 HHC 112 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 113 7-89-06700 Hopper Valve Bracket 114 2-00-02589 Screw, 1/4 - 20 x 2.0 HHC 215 2-00-00518 Lock Washer, Helical Spring 1/4 Med 2

16 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 217 7-42-05086 Broom Lift Link 118 2-00-03589 Setscrew Collar, 1.000 x .5000 x .437 119 7-15-01022 Setscrew Collar, .750 x .378 x .375 120 2-00-04936 Nut, Hex Fiber Insert 1/2 - 13 1

21 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 122 7-21-04030 Edging 123 2-00-05059 Screw, 1/2-13 x 3.750 HHC 224 7-42-05084 Link 225 2-00-00605 Nut, #10-24 Fiber Lock 2

26 2-00-00056 Screw, #10-24 x 3/4 RHM 227 8-88-00053 Control Valve 1

P-5151/9608

MAIN BROOM LIFT LINKAGE - PARTS LIST


1

2

8 9 5 10 11 19 10 12 13

16

26

25

15

1423

27

24

6

22

17

21187

2014

54

3

8

P-5151/9606

MAIN BROOM LIFT LINKAGE - EXPLODED VIEW



1 8-08-03107 Side Broom 12 0885-061 Hydraulic Broom Drive Motor 13 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 34 2-00-00530 Lock Washer, Helical Spring 5/16 Med 35 2-00-00409 Washer, Flat 5/16 2

6 2-00-00447 Flat Washer, .562 x .265 x .187 17 2-00-00518 Lock Washer, Helical Spring 1/4 Med 58 2-00-03537 Screw, 1/4 - 28 x 2.000 HHC 19 2-00-00221 Screw, 1/4-20 x .75 210 2-00-00232 Screw, 3/8 - 16 x .750 HHC 1

11 8-15-01003 Setscrew Collar, 1.250 x .750 x .562 112 2-00-04210 Clamp 213 2-00-00049 Screw, #10 - 24 x .500 RHM 314 2-00-00605 Nut, Hex MS #10-24 x .375 x .12 315 2-00-00512 Lock Washer, #10 Int. 3

16 7-25-06038 Flange 117 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 3NS 0880-293 Seal Kit- 0880-293 (Up to Serial Number 750056) 1NS 0780-144 Seal Kit- 0880-293 (Serial No. 750056 & Above) 118 7-08-00841 Bracket, Side Broom 119 7-79-00092 Strap 120 7-03-04153 Side Broom Arm Weldment 1

21 7-09-01134 Bushing 122 7-10-00029 Cable 123 8-21-04030 Edging 124 2-00-02310 Lock Washer, Helical Spring 3/8 Med 125 2-00-03702 Washer, Flat .625 x .281 x .063 1

26 2-00-00641 Nut, 1/4-20 Hex Fiber Lock 127 2-00-02303 Lock Washer, 5/16 Int. Tooth 228 2-00-00585 Nut, Hex 5/16-18 229 2-00-03569 Carriage Bolt, 5/16-18 230 2-00-05350 Screw, 1/4-28 x .63 3

31 2-00-03979 Washer, 1.00 x .391 x .06 132 2-00-03808 Washer, 1.50 x .750 x .06 133 2-00-00594 Nut, Hex MS 1/4-20 x .125 134 2-00-04603 Clamp 135 2-00-04378 Clamp 1

P-5149/9609

SIDE BROOM (VARIABLE DUMP) - PARTS LIST


34

22

13

23

11

10

24

20

21

25

26

16

17

2

19

9

34

5

1

67

8P5149/9609

14

33

7

15

9

3513

15

1412

32

31

28 27

30

7

29

18

SIDE BROOM (VARIABLE DUMP) - EXPLODED VIEW



12 7-29-00226 Main Broom Door Gasket 234 2-00-00407 Flat Washer, .687 x .343 x .062 85 2-00-00518 Lock Washer, Helical Spring 1/4 Med 33

6 2-00-04880 Screw, 1/4 - 20 x .750 BHS 87 8-41-00032 Flush Mount Latch 28 7-19-08052 Left Hand Broom Chamber Door 19 2-00-00529 Lock Washer, Helical Spring #8 Med 810 2-00-01081 Screw, #8 - 32 x .500 T/C RH 8

1112 7-79-00056 Door Flap Strap 213 7-25-08033 Broom Chamber Door Flap 214 2-00-00221 Screw, 1/4 - 20 x .750 HHC 2515

1617 7-25-08036 Front Broom Chamber Flap 118 7-29-00147 Gasket 119 7-79-00055 Broom Chamber Strap 420 7-25-08034 Broom Chamber Flap 2

21 7-79-00054 Broom Chamber Flap Strap 122 7-25-08032 Broom Chamber Flap 123 7-08-00487 Flap Bracket Weldment 12425 7-19-08053 Right Hand Broom Chamber Door 1

26 2-00-04190 Carriage Bolt, 1/4 - 20 x .63 827 2-00-01490 Screw, 1/4 - 20 x .875 HHC 1328 2-00-00589 Nut, 1/4-20 Hex 829 2-00-00501 Washer, 1/4 Lock 8

P-4603/9606

BROOM & BRUSH CHAMBER DOOR - PARTS LIST


18145

192019514

10 9 8 7 65 4 2

2829

1213

26

27

5

25

145

2122

2317

P4603/9606

BROOM & BRUSH CHAMBER DOOR - EXPLODED VIEW



1 7-79-00091 Hopper Flap Strap 42 2-00-00205 Screw, 1/4-20 x 1.000 HHC 153 7-13-07169 Hopper Flap Clamp 44 7-25-08050 Hopper Flap 45 7-30-08013 Cable Guide 2

6 7-10-00027 Hopper Lift Cable 17 7-08-00860 Pulley Mounting Bracket 18 7-13-07170 Cable Retainer Clip 49 7-60-00160 Cable Pulley 410 7-41-00029 Hopper Latch 1

11 7-27-07174 Main Frame 112 8-76-00045 Spring 113 7-25-08051 Baffle Flap 114 7-13-07131 Baffle Clamp 115 7-08-00861 Hopper Pivot Plate 2

16 7-32-06019 Hopper 117 2-00-03589 Collar 118 7-31-06073 Hopper Dump Handle 119 7-16-07340 Right Hand Cover 120 7-16-07341 Center Cover 1

21 7-16-07339 Left Hand Cover 122 2-00-00518 Lock Washer, 1/4 Helical Spring 1723 2-00-00594 Nut, Hex 1/4-20 1924 2-00-01255 Screw, 5/16-18 x .875 HHC 1125 2-00-00530 Lock Washer, 5/16 Helical Spring 11

26 2-00-00209 Screw, 3/8-16 x 1.250 HHC 827 2-00-00402 Flat Washer, 3/8 Bs 1028 2-00-02310 Lock Washer, 3/8 Helical Spring 829 2-00-02360 Nut, Hex 3/8-16 1430 2-00-02711 Screw, 3/8-16 x2.750 HHM 1

31 2-00-00240 Screw, 1/2-13 x 1.250 HHC 432 2-00-02312 Lock Washer, 1/2 Helical Spring 433 7-41-00031 Handle Latch 134 2-00-00235 Screw, 3/8-16 x 1.750 HHC 135 2-00-00409 Flat Washer, 5/16 BS 8

36 2-00-00585 Nut, Hex 5/16-18 937 7-25-08052 Lower Baffle Flap 138 7-13-07136 Lower Baffle Clamp 139 2-00-00198 Carriage Bolt, 1/4-20 x 2.000 140 2-00-00641 Nut, Fiber Lock 1/4-20 141 2-00-00405 Flat Washer 1/2 B.S 4

C-0355/9606

HOPPER SYSTEM (MANUAL DUMP) - PARTS LIST


2928

28

27

26

3625

35

24

2928

2934

16

41

3132 15

20

19

3029

2829

2

22

23

14

13

3837

12

11

8

17

18

22

2339

40

6

3625

24

33

7

6 15 12 11 13

12

22

23

34

5

2425

62

2223

2627

78

926

10

28 29

20

21

23

C-0355/9606

CLO

SED

OPEN

HOPPER SYSTEM (MANUAL DUMP) - EXPLODED VIEW


HOPPER & FLAPS (VARIABLE DUMP) - PARTS LISTKEY NO. PART NUMBER DESCRIPTION QTY

1 7-32-06017 Hopper 12 7-08-00840 Bracket, Impellor Mounting and Guard 13 0882-041 Vac Fan Motor 14 8-23-00012 Impellor 15 7-17-05013 Cylinder Ref.6 7-55-08117 Pin 37 8-15-01003 Collar 68 7-17-05020 Cylinder Ref.9 8-14-01010 Rod End 110 7-55-08127 Rod 111 7-29-00233 Dump Door Gasket 212 2-00-00491 Grommet 113 7-13-07162 Hopper Flap Clamp 114 7-25-08068 Hopper Flap 115 7-19-08054 Hopper Dump Door 116 7-08-00842 Bracket 217 7-55-08121 Pin 118 7-68-05019 Outer Door Seal 119 7-79-00090 Inner Seal Strap 120 7-79-00089 Outer Seal Strap 121 7-68-05014 Seals, Side Door 222 7-13-07160 Door Side Seal Clamp 223 7-18-03031 Air Deflector - TOP 124 7-68-05018 seal - Dump Door 125 7-13-07159 Rear Clamp 226 7-19-08055 Door - Filter Access 127 7-08-00843 Bracket - Door Filter Access (RH) 128 7-08-00844 Bracket - Door Filter Access (LH) 129 7-24-04046 Filter Panel 130 7-13-07158 Weldment - Filter Clamp 131 7-39-00027 Knob Assembly 232 7-03-04150 Arm - Shaker 233 7-58-05279 Plate - Shaker Motor 134 0860-623 Motor 135 8-16-07406 Cover - Filter Shaker Motor 136 8-89-04019 Weight - Folter Shaker 137 8-10-00036 Cable 138 8-41-00040 Latch 239 7-29-00234 Gasket - Hopper Access Door 140 7-29-00235 Gasket - Hopper Access Door 141 2-00-00776 Cotter Pin 242 2-00-02558 Lube Fitting 143 2-00-04378 Clamp 144 2-00-00566 Lube Fitting 445 7-55-08146 Pin Shaker Pivot 146 2-00-03589 Collar 44748 7-08-07053 Bumper 149 7-89-07423 Stud 250 8-82-00058 Switch 251 55525A Knob 252 2-00-04345 Tye-Wrap 153 8-09-01082 Bushing 254 255 7-21-04041 Edging - Hopper 156 2-00-02227 Key 157 2-00-04603 Clamp 258 7-08-00869 Bracket - Safety Arm Stop 159 7-29-00248 Gasket - Dump Door 160 7-29-00249 Gasket - Dump Door 1

P5146/9907


10

29

2

4

3

26

1128

24

9

7

116

6

77

26

23

29

1

1312

21

20

1615

8

22

1917

18

14

3837

36

35

34

34

33

33

3239

52

27

40

43

41

42

4445

46

4631

47

7

46

41

42

43

4933

34

48

51

50

46

52

51

56

55

50

53

54

P5146/9703

NOTE:

ADJUST AGAINST CYLINDER

TO ACTIVATE WHEN HOPPER

IS DOWN WITH EITHER

OPEN OR CLOSED DOOR

LOCTITE

SET SCREW

LOCTITE

SET SCREW

LOCTITE

SET SCREW

APPLY "NEVER SEIZE" LUBE

TO ROD END BUSHINGS

LOCTITE

SET SCREW

WIRE

HARNESS

NOTE:

POSITION CARRIAGE

BOLT AS SHOWN 2 PLACES

5

HOPPER & FLAPS (VARIABLE DUMP) - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 2-00-03878 Grommet 12 7-18-03031 Air Deflector, Top 13 7-13-07159 Rear Clamp 24 7-19-08055 Filter Access Door 15 7-08-00843 Bracket, Door Filter Access (RH) 1

6 7-08-00844 Bracket, Door Filter Access (LH) 17 7-24-04046 Filter Panel 1

7-24-04046-2 POLY Filter Panel Option8 7-13-07158 Filter Clamp, Weldment 19 7-39-00027 Knob Assembly 210 7-03-04150 Shaker Arm 1

11 7-58-05271 Shaker Motor, Plate 112* 0860-623 Motor 113* 8-16-07396 Filter Shaker Motor Cover 114* 8-89-04019 Filter Shaker Weight 115 8-10-00036 Cable 1

16 8-41-00040 Latch 217 7-29-00234 Hopper Access Door Gasket 118 7-29-00235 Hopper Access Door Gasket 119 7-55-08146 Shaker Pivot Pin 120 2-00-03589 Collar 4

21 7-08-07053 Bumper 122 7-89-07423 Stud 223 55525A Knob 224 2-00-04345 Tye-Rap 125 8-09-01082 Bushing 2

26 2-00-00641 Nut, 1/4-20 Insert Fiber 827 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 128 2-00-02587 Screw, 1/4-20 x 1.250 HHC 129 2-00-03702 Washer, .625 x .281 x .063 430 2-00-00221 Screw, 1/4-20 x .750 HHC 4

31 2-00-00240 Screw, 1/2-13 x 1.250 HHC 432 2-00-02312 Lock Washer, 1/2 HS Med. 433 2-00-04159 Washer, 9/16 x 1 3/8 x .109 434 2-00-00518 Lock Washer, Helical Spring 435 2-00-03575 Carriage Bolt, 1/4-20 x .750 8

36 2-00-00263 Setscrew, 1/4-20 x .250 HSKCP 137 2-00-00643 Nut, 3/8-16 Stop 1

*Contained in Kit 0880-705

P-5148a

HOPPER FILTER & IMPELLER - PARTS LIST


1

25

26 2717

2816

23

22

4

3715

9

8

19

20

1314

36

12

3510

26

29

35

11

24

2926

3 29

34

30

18

629

3430

7

2125

5

29

30 34

3233

2 27

26

P-5148a/9611

HOPPER FILTER & IMPELLER - EXPLODED VIEW



1 8-88-00053 Hopper Control Valve 12 2-00-04917 ORFS Boss Reducer, 9/16-18 to 7/16-20 23 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 24 2-00-04926 ORFS 90° Elbow, 9/16-18 25 2-00-04970 Fitting - Straight 2

6 2-00-00056 Screw, #10 - 24 x .750 RHM 27 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 28 7-41-05084 Lever 29 7-42-05089 Link 210 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 4

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 412 2-00-00205 Screw, 1/4-20 x 1.000 HHM 413 2-00-03702 Flat Washer, .625 x .281 x .062 414 7-31-06059 Handle 215 2-00-00498 Lock Washer, .250 Ext 2

16 7-33-02195 Hose Ref.17 8-33-02328 Hose Ref.18 7-33-02225 Hose Ref.19 8-33-02178 Hose Ref.20 8-33-02201 Hose Ref.

21 7-33-02187 Hose Ref.

P-4877b/0603

HOPPER CONTROL VALVE & HOPPER DUMP LINKAGE - PARTS LIST


TO UPPER PORT OFHOPPER DUMP DOORCYLINDER - 8-33-02328

TO REAR PORT OFHOPPER LIFT CYLINDER - 8-33-02178

TO LOWER PORT OFDUMP DOOR CYLINDER - 7-33-02194

TO FRONT PORT OFHOPPER LIFT CYLINDER - 7-33-02225

FROM "T" PORT OFMAIN CONTROL VALVE - 8-33-02201

TO RETURN MANIFOLD - 7-33-02187

SEE MAIN BROOM LIFTLINKAGE FOR MOUNTINGBRACKET AND FASTENERS

14

1013

15

13 11

12

8 10 11 12

9

7

1

6

2

3

4

17

16

19

18

21

20

5

A

C

DB

HOPPER CONTROL VALVE & HOPPER DUMP LINKAGE - EXPLODED VIEW



1 7-27-07172 53” Scrub Deck 12 0702-069 Drive Brush Assembly 33 0782-111 Hyd. Scrub Motor 34 2-00-03407 Clamp-Hose 65 2-00-03725 Fitting, Tee 1

6 7-25-02038 90° Nipple 17 8-13-07003 “U” Bolt - ¼” 18 2-00-04487 Fitting, Tee 19 2-00-05342 Nipple 310 7-33-02323 Hose-Water Feed - 15” 1

11 7-33-02322 Hose-Water Feed - 12” 112 7-33-02324 Hose-Water Feed - 12.5” 213 2-00-00596 Nut, ½ - 13 614 2-00-02312 Washer, .50 Split 615 2-00-00405 Flat Washer, 1.063 x .531 x .094-s 6

16 2-00-05244 Carriage Bolt, Zinc 617 2-00-00530 Lockwasher, 5/16 318 2-00-05087 Screw, 5/16 with Nylok 319 2-00-00594 Nut, Finish Hex, .25-20 220 2-00-00518 Washer, Helical Spring 2

P-5158/9608

SCRUB DECK & BRUSHES - PARTS LIST


3

4

4

10

1

16

2

17

18

5

11

7

19

9

12

8

20

13

14

TO SOLUTIONCONTROL VALVE

APPLY NEVER SEIZE

P5158/9608

SCRUB DECK & BRUSHES - EXPLODED VIEW



1 7-58-05289 Plate, Hinge 12 7-27-07194 Frame, Brush Drive, LH 13 7-27-07195 Frame, Brush Drive, RH 14 0782-111 Motor, Hydraulic Brush Drive 45 7-33-09031 Hub, Brush Drive 4

6 7-03-04123 Arm, Brush Drive 47 7-41-00027 Latch, Brush Driver 4

HARDWARE USED:

H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 4H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 4H39 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 4H44 2-00-00530 Lock Washer, 5/16 HS Med. 4H48 2-00-00283 Screw, 3/8 - 16 x 1.000 HHC 4H54 2-00-02360 Nut, 3/8 - 16 Hex 4H63 2-00-02312 Lock Washer, ½ HS Med. 8H64 2-00-00596 Nut, Hex ½ - 13 x .750 x .437 8H213 2-00-01254 Screw, ½ - 13 x 1.500 HHCS 8H225 2-00-04851 Washer, Engine Mount 8

C1009/9903

SCRUB DECK & BRUSHES (60”) - PARTS LIST


H64

H63

4

5

3

H213

7

6

H225

H44

H39

H15

H26

H48

1

H54

2

C1009/9902

SCRUB DECK & BRUSHES (60”) - EXPLODED VIEW



1 7-08-00437 Bracket, Solution Pipe 22 7-25-02012 Fitting, ¾ I.D. Hose STR Barb 23 2-00-05342 Fitting, STR ½ M Barb-3/4 Pipe 44 2-00-03407 Hose Clamp, Witteck #10P 45 2-00-04564 Clamp, Cable 4

6 7-33-02389 Hose, Solution Feed (3/4” ID x 11” LG) 17 7-33-02390 Hose, Solution Feed (3/4” ID x 28” LG) 18 7-33-02391 Hose, Solution Feed (1/2” ID x 20” LG) 3

HARDWARE USED:

H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 8H26 2-00-00641 Nut, 5/16 - 18 Insert Fiber 8H27 2-00-03702 Washer, .625 x .281 x .063 4

C1012/9903

SCRUB DECK SOLUTION FEED (60”) - PARTS LIST


8

43 1 8

2

8 7

6

5

H15

H26

H15

H27

H26

REF SCRUB DECK (60“)

TO SOLUTIONCONTROL VALVE

C1012

SCRUB DECK SOLUTION FEED (60”) - EXPLODED VIEW



1 7-86-08032 Squeegee - Weldment 12 7-20-06009 Duct - Squeegee Inlet 13 7-75-01164 Spacer - Bushing 24 7-75-01191 Spacer - Squeegee 2

5 7-77-00107 Squeegee - Rubber, Inlet 16 7-77-00105 Squeegee - Rubber, Outlet 17 7-79-00085 Strap - Squeegee Clamp 18 7-13-07157 Clamp - End Squeegee 2

9 7-13-07156 Clamp - Nut 210 7-39-00026 Knob - Squeegee 411 7-89-08073 Wheel - Caster 212 2-14-00184 Wheel 2

13 2-00-04962 O-Ring 214 2-00-00216 Screw, 3/8-16 x 2.000 HHC 215 2-00-00402 Flat Washer, .750 x .390 x .094 416 2-00-00615 Nut, Finish Hex 2

17 2-00-02360 Nut, 3/8 -16 Hex 218 2-00-05302 Screw, 3/8-16 x 1.25 HHC SS 219 2-00-05344 Bolt, Hex Tap 5/16-18 x 1.75 SS 220 2-00-05343 Bolt, Carriage, .38-16 x 3.50 2

21 7-86-08034 Weldment - RH Bracket 122 7-77-00108 Squeegee - Rubber, Side 123 7-79-00086 Strap 124 7-55-08145 Pin - Lift 1

25 2-00-05320 Hair Pin 126 7-55-08121 Pin - Lock Up 128 2-00-05361 Washer, .563 x .281 x .063 SS 1427 2-00-04690 Screw, 1/4-20 x 1.00 HHC SS #304 14

29 2-00-02312 Lock Washer, 1/2 HS Med. 230 2-00-04687 Lock Washer, Helical Spring 1/4 Med. 1431 2-00-04688 Nut, 1/4-20 Hex 14

32 2-00-00598 Nut, .50-13 Hex 233 7-89-08033 Weldment - LH Bracket 1

P-5160/0403

REAR & SIDE SQUEEGEE - PARTS LIST


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

22

23

23

24

24

25

25

26

26

27

27

28

28

29

29

30

30

31

31

32

32

33

P5160/0403

REAR & SIDE SQUEEGEE - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 7-86-08061 Tool, Rear Squeegee (Weldment, 60”) 12 7-77-00138 Rubber, Inner Squeegee 13 7-75-01191 Spacer, Squeegee (60”) 24 7-75-01164 Bushing, Spacer 25 7-20-06009 Duct, Squeegee Inlet-Weldment 1

6 7-77-00139 Rubber, Outer Squeegee (60”) 17 7-79-00100 Strap, Squeegee Clamp (60”) 18 7-13-07187 Clamp, RH Squeegee End 19 7-13-07188 Clamp, LH Squeegee End 110 7-13-07156 Clamp, Nut 2

11 2-00-03842 Pin, Roll ¼ x 1 212 7-89-08073 Caster 213 7-39-00029 Knob Assembly, Rear Squeegee 214 2-00-04962 O-Ring 215 7-39-00026 Knob, Squeegee 2

16 2-14-00184 Wheel 217 7-42-05151 Link, Side Squeegee 218 7-86-08058 Tool, LH Side Squeegee Weldment (60”) 119 7-86-08059 Tool, RH Side Squeegee Weldment (60”) 120 7-77-00112 Rubber, Side Squeegee (Outer) 2

21 7-77-00112 Rubber, Side Squeegee (Inner) 222 7-13-07202 Clamp, Side Squeegee (60”) 2

HARDWARE USED:

H17 2-00-00205 Screw, ¼ - 20 x 1.000 HHC 12H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 12H27 2-00-03702 Washer, .625 x .281 x .063 12H35 2-00-02708 Scre, 5/16 - 18 x 1.000 HHM 4H43 2-00-00409 Flat Washer, .687 x .344 x .062 4H46 2-00-00644 Nut, 5/16 - 18 x 1.000 HHM 6H51 2-00-00216 Screw, 3/8 - 16 x 2.000 HHC 2H52 2-00-00402 Flat Washer, .750 x .390 x .094 4H54 2-00-02360 Nut, 3/8 - 16 Hex 2H178 2-00-00206 Screw, 5/16 - 18 x 1.000 HHC 2H259 2-00-05343 Bolt Carriage, .38 - 16 x 3.50 SS 1H260 2-00-00615 Nut, Hex Fin .63 - 22 2H261 2-00-05344 Screw, .313 - 18 x 1.75 HHM SS 2

C1010/9903

REAR & SIDE SQUEEGEE (60”) - PARTS LIST


H51

16

H52

H54H260 13

14

15

11

9

H261

12

8

1

2

3

6

7

4

H2595 10

10

C1010/9903

1718

19

20

21

22

H46

H178

H26

H27

H17H35

H43H46

REAR & SIDE SQUEEGEE (60”) - EXPLODED VIEW



12 7-75-01166 Spacer 13 7-17-05019 Lift Cylinder Ref.4 2-00-04892 Fitting, 90° 25 2-00-05320 Hair Pin 1

- 6 7-55-08147 Pin Assembly 17 7-17-00013 Squeegee Lift Arm 18 2-00-04886 Set Screw, 3/8-16 x .500 29 7-13-05074 Chain - Squeegee Lift 110

11 7-08-00845 Bracket 112 7-32-00022 Hinge Ref.13 2-95-04182 Nut, Fiber 1014 7-08-00928 Bracket - Squeegee Lift 115 7-87-02185 Tube - Squeegee Lift 2

16 2-00-00644 Nut - 5/16-18, Insert Fiber 217 2-00-02708 Screw, 5/16-18 x 1.000 HHM 218 2-00-05354 Screw, Hex Head Cap 119 2-00-00410 Flat Washer, .875 x .375 x .060 1220 2-00-00209 Screw, 3/8-16 x 1.250 HHC 7

21 2-00-00522 Lock Washer ¾ Helical Spring 122 2-00-03293 Nut, Hex Finish, .75-10 123 2-00-05356 Screw - HHC .313-18 x 1.25 Grade 8 224 2-00-05103 Flat Washer .750 x .343 x .50 8

P-5154/9907

SQUEEGEE LIFT - PARTS LIST


18

12 19 20

13 2 3 21 22

4

8

6

5

24 23

9

24 23

257201113

16

15

1417

P5154/9907

SQUEEGEE LIFT - EXPLODED VIEW



1 7-86-08039 Weldment - Squeegee Support 12 7-55-08144 Weldment - Pin Assembly 23 7-08-00839 Bracket - Angle 24 7-03-04149 Arm - Squeegee 45 7-81-00185 Support - Squeegee 2

6 7-70-05174 Shaft 27 8-15-01002 Locking Collar 68 7-08-00838 Weldment - Bracket RH 19 7-08-00837 Weldment - Bracket LH 110 7-76-00114 Spring 2

11 7-89-08073 Wheel - Caster 112 7-33-02380* Hose - Vacuum - 78.50” 113 7-13-07104* Clamp - Hose 414 7-76-00050-1 Spring - Extension 115 2-00-04937 Hose Tie w/Eyelet 2

16 2-95-04182 Nut 1217 7-09-01057 Bushing 818 7-33-02381* Hose Vacuum - 23.50” 119 7-08-00916* Bracket, Squeegee Lift Ref.

*Part of Kit 0780-467

P-5159/9907

SWING SQUEEGEE SUPPORT - PARTS LIST


17

24

7

5

10

6

3

1611

13

1

18

13

19

13

H46

H260

H49 H237

H237

P5159/9907

H38

H45

H46

16

9

H50 8

REF MAIN FRAME

13 14 15 12

APPLY LOCTITE TOSETSCREWS, TTP

APPLY NEVER SEIZE

SWING SQUEEGEE SUPPORT - EXPLODED VIEW


SOLUTION TANK - PARTS LIST


1 7-83-04168 Solution Tank, Stainless Steel (Standard) 17-83-04167 Solution Tank, Mild Steel (Option)

2 7-25-02046 Fitting, Drain 13 7-29-00100 Gasket, Tank Drain 14 2-00-04693 Screw, 5/16-18 x .875 SS 45 2-00-04691 Lock Washer, Helical Spring 5/16 Med SS 4

6 2-00-04692 Nut, Hex 5/16 - 18 x .500 x .265 SS 47 7-75-01088 Spacer 48 2-00-01254 Screw, 1/2 - 13 x 1.500 HHC 89 2-00-02391 Hex Nut, 1/2-13 410 2-00-02312 Lock Washer, Helical Spring 1/2 Med 4

11 2-00-00405 Flat Washer, 1.062 x .531 x .093 412 7-25-02095 Drain Plug Assembly 113 7-82-00017 Switch, Float 114 7-24-04022 Strainer, Pump Inlet 115 7-25-02053 Fitting, 3/4 NPT, 3/4 Barb 90° 1

16 2-00-02220 Hose Clamp, .812 - 1.500 117 7-33-02178 Hose 118 7-29-00176 Gasket, Solution Tank 119 7-32-03020 Holder, Hose 120 2-00-05035 Pipe Elbow, 90° 1/4 NPT 1

21 2-00-05724 Plug, 3/4 NPT Nylon 122 7-33-02335 Drain Hose, 44" 123 2-00-02216 Clamp, Hose 124 2-00-00234 Screw, 3/8-16 x 1.50 HHC 125 2-00-04590 Sealing Washer, .625 x .250 4

26 2-00-04687 Lock Washer, Helical Spring 1/4 Med SS 427 2-00-04688 Nut, Hex 1/4 - 20 x .437 x .218 SS 428 2-00-04685 Screw, 1/4 - 20 x .500 HHC SS 429 2-00-05940 Plug, 1/4 NPT Nylon 230 2-00-03979 Flat Washer, 3/8 3

31 2-00-02360 Nut, Hex 3/8 132 2-00-04182 Nut, 3/8 Fiber Lock 133 7-16-07275* Cover, Solution Tank 1

*Solution Tank Cover Hinge Assembly only: 7-89-06693

P4735/0303


SEE RECOVERY TANK LIDFOR HINGE ASSEMBLY

21

28

25

14

2627

2015

1617

13

TO SOLUTIONBRACKET

18

19

3531

32

33

30

24

1

22

12

4

32

3

23

2

5

6

7

11

10

8

9

P4735/0303

29

SOLUTION TANK - EXPLODED VIEW



1 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 32 2-00-00530 Lock Washer, Helical Spring 5/16 Med 33 7-41-05086 Solution Control Lever 14 7-09-01057 Bushing 35 2-00-00207 Screw, 5/16 - 18 x 1.250 HHC 2

6 7-42-05090 Solution Control Link 17 2-00-03407 Hose Clamp 18 7-25-02052 Hose Fitting, 3/4 Barbed, 14 NPT Nylon 19 2-00-03586 Pipe Nipple, 3/4 NPT x 2.00 short 210 2-00-03702 Flat Washer, .625 x .281 x .062 2

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 212 2-00-00221 Screw, 1/4 - 20 x .750 HHC 213 2-00-05132 Fitting, 3/4 NPT, 3/4 Barbed, 90°, Nylon 114 7-08-00437 Bracket, Solution Pipe 115 7-88-00027 Ball Valve 1

16 2-00-03382 Spring Washer, .875 x .500 x .015 117 2-00-00409 Flat Washer, .687 x .343 x .0623 218 7-41-05085 Solution Valve Lever 119 2-00-00600 Nut, Hex Hvy. 3/8 - 16 x .687 x .359 220 2-00-00211 Screw, 5/16 - 18 x 1.750 HHC 1

21 8-39-00002 Knob 122 2-00-05724 Plug, Pipe, 3/4 NPT, Nylon 123 2-00-02220 Hose Clamp 124 2-00-05131 Nipple, Closed 3/4 NPT x 1.38 1

P-4750/0703

SOLUTION FEED LINKAGE - PARTS LIST


20

6

21

16

1

2

4

12

34

5

19

12

17

17

184

5

15

23

8

9

10

22

1112

8

7

14

13

CONTROLPANEL

P-4750/0703 TO SOLUTION TANK(7-33-02178 HOSE REF.)

TO SOLUTION TANK(7-33-02178 HOSE REF.)

TO SCRUB BRUSHES(7-33-02322 HOSE REF.)

TO SCRUB BRUSHES(7-33-02322 HOSE REF.)

SOLUTION FEED LINKAGE - EXPLODED VIEW



1 7-08-00437 Bracket, Solution Pipe 12 2-00-03586 Pipe Nipple, 3/4 NPT x 2.00 Short 43 7-88-00027 Ball Valve, Solution Feed 14 7-41-05085 Solution Valve Lever 15 7-41-05086 Solution Control Lever 1

6 7-09-01057 Bushing 37 7-42-05090 Solution Control Link 18 8-39-00002 Knob 19 2-00-02475 Plug, Pipe ¾ NPT 110 2-95-02528 Pipe Elbow, 90° 3/4 NPT 2

11 7-25-02012 Hose Fitting, Barbed 3/4 14 NPT 312 2-00-04675 Fitting Pipe Tee, ¾ NPT (Black) 113 2-00-03407 Hose, Clamp - Witteck #10P 114 2-00-02220 Hose Clamp 2

HARDWARE USED:

H15 2-00-00221 Screw, 1/4 - 20 x .750 HHC 2H27 2-00-03702 Flat Washer, .625 x .281 x .062 2H37 2-00-00207 Screw, 5/16 - 18 x 1.250 HHC 2H43 2-00-00409 Flat Washer, .687 x .343 x .0623 2H44 2-00-00530 Lock Washer, Helical Spring 5/16 Med 3H45 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 3H72 2-00-00518 Lock Washer, Helical Spring 1/4 Med 2H95 2-00-03382 Spring Washer, .875 x .500 x .015 1H150 2-00-00211 Screw, 5/16 - 18 x 1.750 HHC 1H252 2-00-00600 Nut, Hex Hvy. 3/8 - 16 x .687 x .359 2

C1013/9903

SOLUTION FEED LINKAGE (60”) - PARTS LIST


1

2

13

11

10H27

H72

H159

2

3

4

H45

NUT SUPPLIEDWITH VALVE(ITEM 3)

H44

11

14

12

2

102

TO SCRUBDECK

6 H43

H43

H37

TO SCRUBDECK

7

6

H37

H45

H44

6

H95

5

8

H252H150

REF OPERATORCOMPARTMENT

SOLUTION CONTROL LEVERASSEMBLES THROUGH OPERATORCOMPARTMENT AS SHOWN

c1013/9903

SOLUTION FEED LINKAGE (60”) - EXPLODED VIEW



1 7-83-04161 Recovery Tank - Stainless Steel (Standard) 17-83-04160 Recovery Tank - Mild Steel (Option)

2 7-56-05023 Fitting Weldment 13 7-81-00126 Support 14 7-71-00009 Shim 45 7-08-00486 Bracket Weldment 16 7-29-00146 Gasket 17 7-25-02095 Drain Plug Assembly 18 2-00-00209 Screw, 3/8 - 16 x 1.250 HHC 49 2-00-02360 Nut, Hex, 3/8 - 16 x .562 x .328 110 2-00-04801 Washer, Flat, 1.000 x .390 x .062 7

11 2-00-02310 Washer, Lock, Helical Spring 3/8 Med 512 2-00-03569 Bolt, Carraige, 5/16 - 18 x .75 213 2-00-00183 Screw, PH THM 1/4-20 x .75 114 2-00-00409 Washer, 5/16 Flat SS 415 2-00-00530 Washer, Lock, Helical Spring 5/16 Med 416 7-78-05009 Stop 217 8-80-05014 Stud, 1/2-13 UNF-2A x 2.50 218 2-00-02371 Nut, Hex Jam, 1/2 - 13 x .750 x .312 219 2-00-00206 Screw, .313-18 x 1.00 120 7-80-05067 Stud, Gas Spring 2

21 7-13-07102 Safety Clip, Gas Spring 222 7-76-00103 Gas Spring, Recovery Tank Tilt 123 2-00-00518 Washer, 1/4 Med. Lock 124 7-82-00021 Switch, Float 125 8-09-01083 Connector, Float Switch 126 2-00-00644 Nut, Insert Fiber, .313-18 627 2-00-04685 Screw 1/4-20 x .75 HHC S.S. 928 2-00-04590 Washer, Sealing 1/4 1229 2-00-04687 Washer, 1/4 Lock Split S.S. 1330 2-00-04688 Nut, 1/4-20 Hex S.S. 13

31 7-13-05058 Chain 132 2-00-00207 Screw, 5/16-18 X 1.250 HHC 233 7-34-09018 Sleeve 134 7-75-01130 Spacer, .500 X .370 X .375 135 2-00-04602 Clamp, Float Switch 336 2-00-04689 Washer, 1/4 Flat S.S. 137 2-00-02216 Clamp 138 7-33-02336 Hose, 50.00 139 7-32-03020 Holder, Hose 140 8-08-07038 Hose 1

41 2-00-04690 Screw, 1/4 - 20 X 1.000 HHC 342 2-00-05028 Washer, Rubber 643 2-00-05236 Washer, Flat, 2.000 X .28 X .08 SS 644 8-43-00002 Loom, Wire 145 2-00-00234 Screw, HHC 3/8 - 16 X 1.500 146 2-00-00410 Washer, Flat, 3/8 347 2-00-02360 Nut, Hex, 3/8 - 16 148 2-00-00432 Washer, Flat, 1.125 x .766 x .063 249 2-00-00594 Nut, Hex, STD FIN 1/4-20 150 2-00-00643 Nut, Fiber, 3/8 - 16 1

P-4734/0303

RECOVERY TANK - PARTS LIST


44273528

25

36

29

3035

24

29

1

30

13

15

20

19

21

22

33

32

14

26

31

34

20

15

13

10

11

8

9

5

4

10

11

8

4

10

11

8

2

3

DRAINAGE HOSE

6

1323

4948

48

237

38

39

45

464746

50

27

7

40

26

14

16

17

18

12

13 1514

P-4734/0303

NOTE: OPEN LINK TOACCOMMODATESPACER

NOTE: OPEN LINK TOACCOMMODATESPACER

RECOVERY TANK - EXPLODED VIEW



1 7-16-07380 Recovery Tank Lower Cover 12 7-16-07295 Recovery Tank Upper Cover 13 7-16-07275 Solution Tank Cover 14 2-00-03702 Flat Washer, 1/4 25 3-73-00076 Edging 2.33’

6 2-00-01255 Screw, 5-16-18 x .88 HHC 27 2-00-01803 Flat Washer, 5/16 68 2-00-00644 Nut, Hex Fiber Insert 5/16-18 19 7-79-00057 Strap 210 7-08-00490 Bracket 1

11 7-34-09020 Lower Cover Insulation 112 7-34-09019 Lower Cover Insulation 113 7-34-09021 Lower Cover Insulation 114 7-29-00229 Gasket, Center Section 115 7-66-00145 Cover Support Rod 1

16 7-29-00228 Gasket, Perimeter 117 7-76-00104 Gas Spring 218 7-80-05067 Stud (13 mm) 419 7-13-07102 Clip 420 2-00-01254 Screw, 1/2-13 x 1.500 HHC Ref.

21 2-00-00518 Lock Washer, 1/4 622 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 223 2-00-04876 Screw, 1/4 - 20 x .500 BHS 824 2-00-00221 Screw, 1/4 - 20 x .750 HHC 1425 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 Ref.

26 2-00-00530 Lock Washer, Helical Spring 5/16 med 827 2-00-00585 Nut, 5/16-18 628 8-41-00033 Latch Assembly 129 2-00-00118 Screw, #10 - 24 x .625 RHM 430 2-00-01974 Sealing Washer, .562 x #10 x .065 2

31 2-00-00519 Lock Washer, Helical Spring #10 Med 432 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 433 2-00-00208 Screw, 5/16-18 x .750 HHC 234 7-23-03048 Spring Washer, .750 x .312 x .013 135 2-00-00409 Flat Washer, .687 x .343 x .062 3

36 2-00-04707 Pop Rivet, .125 Dia. 3137 7-79-00081 Strap, Gasket Retainer 238 7-79-00082 Strap, Gasket Retainer 139 2-00-00455 Flat Washer #6 3140 7-79-00087 Strap, Gasket Retainer 241 7-33-02321 Vac Hose 1

Key No.s 4, 5 and 6 must be ordered together for proper fit.

P-4605/9809

RECOVERY TANK LID - PARTS LIST


3

SOLUTIONTANK

159

42429

4

34UPPERCOVER

23 22 2120

4

27

26

813

35

5

78

1819

1724

2627

2 10

20 25

2726

18

1917

1826

27

27 26

29

26

33

28

3031

3212

11

1

RECOVERYTANKP4605/9510

16

14

40

41

40

37

37

39

3640

RECOVERY TANK LID - EXPLODED VIEW



1 7-34-04002 Impellor 12 2-00-00402 Flat Washer, .750 x .390 x .093 13 2-00-03412 Nut, Lock 3/8 - 24 x .562 x .281 14 2-00-00251 Screw, 1/4 - 20 x .500 HHCBB 4

5 2-00-00518 Lock Washer, Helical Spring 1/4 Med 16

6 2-00-03959 Hose Clamp, 3.562 - 4.500 17 7-79-00061 Strap-Float Ball 28 2-00-04115 Pop Rivet 19 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 1210 7-26-04011 Ball Float 1

11 2-00-00484 Spacer, .625 x .375 x .046 112 2-00-00585 Nut, Hex 5/16 - 18 x .50 x .265 413 2-00-00530 Lock Washer, Helical Spring 5/16 Med 414 7-68-00025 Screen 115 7-81-00134 Support 2

16 2-00-00222 Screw, 1/4 - 20 x 1.250 HHC 1217 7-20-06004 Fan Duct 118 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 1219 7-75-01159 Spacer 620 2-00-02653 Screw, 5/16 - 18 x 3.500 HHC 4

21 7-16-07276 Fan Cover 122 0782-145 Vacuum Motor (Seal Kit: #7-70-00020) 123 7-21-04029 Edging 124 2-00-04707 Rivet, 1/8 x .312 3125 7-79-00081 Strap, Gasket Retainer 2

26 7-79-00082 Strap, Gasket Retainer 127 2-00-00455 Flat Washer, #10 Brass 3128 7-79-00087 Strap, Gasket Retainer 2

P-4721/9609

VACUUM MOTOR & FLOAT - PARTS LIST


VACUUM MOTOR & FLOAT - EXPLODED VIEW

11

1

2

3

RECOVERYTANK LID

4

5

6

10

7

12

13

22

9

5

21

20

19

18

17

23

15

14

5

4

16

8

P-5150/9606



1 7-08-02006 Brake Caliper Assembly Weldment 12 2-00-04953 Flat Washer, 1.062 x .390 x .062 13 7-89-08085 Molded Wheel 14 7-03-09007 Stub Axle Weldment 15 2-00-02312 Lock Washer, Helical Spring ½ Med. 6

6 2-00-02689 Screw, ½ - 20 x 1.000 HHC 67 2-00-02079 Roller Bearing, 2.328 x 1.250 x .703 18 2-00-04621 Roller Bearing, Cup Only 29 2-00-03051 Screw, ¼ - 20 .750 HSHC 510 7-08-02007 Brake Disc 1

11 8-80-05036 Stud, ½ - 20 x 1.560 512 7-33-09027 Front Wheel Hub 113 2-00-04622 Roller Bearing, Cone 114 2-00-05024 Washer, 1 1/16 x 2.000 115 2-00-05026 Nut, Slotted Hex 1 - 14 UNF 1

16 2-00-02436 Cotter Pin, .187 x 1.500 117 8-23-03065 Nut, Chamfered ½ - 20 x .800 x .620 518 8-11-00030 Dust Cap 1

P-5155/9809

FRONT WHEEL & BRAKE - PARTS LIST


1

2

1

3

5 6

78

8

9

17

18

4

1011

12

1315

1614 P5155

FRONT WHEEL & BRAKE - EXPLODED VIEW



1 7-17-05010 Power Steering Hydraulic Cylinder 12 2-00-04455 Thrust Bearing (TIMKEN -#T581) 13 2-00-04456 Cup Bearing (TIMKEN - #15245) 14 0885-051-1* Hydraulic Motor 15 7-29-05037 Spur Gear 1

6 7-62-00006 Rack 17 7-30-08012 Rack Guide 18 7-58-05229 Bearing Plate 19 7-81-00125 Rear Fork 110 7-89-08071 Wheel Assy. 1

11 2-00-00220 Screw, 1/4 - 20 x .625 HHC 112 2-00-00518 Lock Washer, Helical Spring 1/4 Med 213 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 114 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC 415 2-00-02312 Lock Washer, Helical Spring 1/2 Med 8

16 2-00-00591 Nut, Hex Jam 1/2 - 20 x .750 x .312 117 2-00-04841 Nut, 3/4-16 x 1.125 x .641 Slotted Hex 118 8-75-01157 Flat Washer, 3/4 Series W 219 2-00-03761 Key, .250 x 1.750 SQ. 120 2-00-00776 Cotter Pin, .125 x 1.500 2

21 2-00-00242 Screw, 1/2 - 13 x 2.250 HHC 422 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 423 2-00-02568 Lubrication Fitting, 45° 1/8 NPT 124 2-00-01260 Dowel Pin, .250 x .625 225 2-00-03051 Screw, 1/4-20 x .750 SHCS 1

26 7-21-04031 Edging 127 2-00-05225 Washer, 1.25 ID x 2.25 OD x .13 128 8-80-05035 Stud, Wheel Ref.29 8-70-00027 Nut (1 comes w/motor) 1

*Motor Key (1 comes w/motor): 8-70-00026

P-4637

REAR WHEEL - PARTS LIST


20

17

18

19

5

3

7

8

29

28

2720 10

12

2526

21

9

4

15

22

23

2

1

16

6

24

14

15

11

1312 FRAME-

SIDECHANNEL

P-4637

REAR WHEEL - EXPLODED VIEW



1 7-41-05083 Parking Brake Lever 12 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 93 2-00-00530 Lock Washer, Helical Spring 5/16 Med 94 7-75-01096 Lever Mounting Spacer 25 2-00-02708 Screw, 5/16 - 18 x 1.000 HHC 5

6 2-00-02428 Cotter Pin, .062 x .750 27 7-55-08122 Brake Clevis Pin 28 8-14-01007-1 Brake Pedal Clevis 29 7-66-00143 Brake Rod 210 7-70-05173 Cross Shaft 110 7-70-05145 Cross Shaft (Diesel Only) 1

11 8-14-01001 Clevis 212 2-00-00234 Screw, 3/8 - 16 x 1.500 HHC 113 8-09-01065 Bushing, Flanged .875 x .390 x .650 114 8-60-00140 Pulley 115 7-10-00019 Parking Brake Cable 1

16 2-00-04873 Cable Clamp, .500 117 2-00-02310 Lock Washer, Helical Spring 3/8 Med 118 2-00-02360 Nut, Hex 3/8 - 16 x .562 x .328 119 7-08-00502 Brake Cross Shaft Bracket 120 7-55-00009 Brake Pedal 1

21 7-50-05145 Brake Pedal Pad 122 7-76-00102 Spring 123 2-00-01770 Screw, 5/16 - 18 x 2.750 HHC 124 7-08-00501 Brake Pulley Bracket 125 2-00-00644 Nut, Hex Fiber Insert 5/16 - 18 3

26 7-15-01014 Setscrew Collar, 1.625 x 1.000 x .750 227 2-00-00207 Screw, 5/16 - 18 x 1.250 HHC 228 2-00-02369 Nut, Hex Jam 3/8-16 x .562 x .218 429 2-00-00208 Screw, 5/16-18 x .750 HHC 230 2-00-02597 Screw, 5/16-18 x 3.250 HHC 1

31 2-00-00409 Flat Washer, .687 x .343 x .062 132 7-75-01126 Spacer, .500 x .327 x .780 Part of #1) 2

P-4737/9609

BRAKE LINKAGE - PARTS LIST


6

7

8

9

1

10(DIESEL ONLY)

25

26 27

1028

1119

53

225

5

27

26 11

25

233230

21

20528

FRAME

2215

1312

32

14

24

4

32

2

31718

28

1631

3267

89

29

P4737

BRAKE LINKAGE - EXPLODED VIEW



1 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 132 2-00-00518 Lock Washer, Helical Spring 1/4 Med 33 2-00-00530 Lock Washer, Helical Spring 5/16 Med 54 2-00-00225 Screw, 5/16-18 x 1.500 HHC 15 7-03-04105 Transmission Arm 16 7-75-01089 Isolator 67 2-00-00246 Screw, 1/4-20 x 2.250 HHC 18 7-58-05220 Transmission Arm Plate 19 7-75-01110 Spacer 110 2-00-00221 Screw, 1/4-20 x .750 HHC 5

11 2-95-01999 Nut, Hex Jam 1/4-28 x .437 x .156 612 7-66-00147 Rod, 1/4-28 x 3.000 113 7-25-02050 Rod End, 1/4-28 2141516 8-16-00025 Centering Control 117 2-00-00501 Lock Washer, 1/4 Int. 171819 7-08-00917 Bracket Centering Control 120 2-00-00585 Nut, Hex 5/16-18 x .500 x.265 4

2122 8-08-00327 Forward Reverse Pedal Bracket 223 7-55-00010 Forward Reverse Pedal 124 2-00-00402 Flat Washer, .750 x .390 x .093 225 2-00-03569 Carriage Bolt, 5/16 - 18 x .75 4262728 2-00-00244 Screw, 1/4-20 x 1.00 HHC 12930

31 2-00-04563 Screw, #10-24 x .625 x .375 Sh 132 8-14-01006 Clevis 133 7-16-00009 Forward / Reverse Cable 134 8-08-00506 Cable Mounting Bracket 135 2-00-00451 Flat Washer, .750 x .312 x .065 236 2-00-04602 Hose Clamp, .500 137 7-03-04183 Arm, Transmission Link 1383940 2-00-00405 Flat Washer, .750 x .281 x .062 241 2-00-02310 Lock Washer, Helical Spring 3/8 Med 142 2-00-00232 Screw, 3/8 - 16 x .75 Lg. HHC 143 2-00-01246 Nut, Hex Fiber Insert #10-24 144 2-00-00641 Nut, Hex Fiber Insert 1/4-20 145 2-00-00219 Screw, 1/4-20 x .500 HHC 6

P-5068/9812

FORWARD/REVERSE CONTROL (FORD 425) - PARTS LIST


2522

2325

24

22

10

3

20

43

31

32

11

33

34

35

2

1

15

40

14

19

40

18

16

41

42

33

11

13

1337

10

11

11

11

11

17

17 17

12

1

44

117

34

5

67

8 17

45

9

1

2

3

10P5068/9812

FORWARD/REVERSE CONTROL (FORD 425) - EXPLODED VIEW



1 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 112 2-00-00518 Lock Washer, Helical Spring 1/4 Med 33 2-00-00530 Lock Washer, Helical Spring 5/16 Med 54 2-00-00225 Screw, 5/16-18 x 1.500 HHC 15 7-03-04105 Transmission Arm 16 7-75-01089 Isolator, 1/4-20 67 2-00-00246 Screw, 1/4-20 x 2.250 HHC 18 7-58-05220 Transmission Arm Plate 19 7-75-01110 Spacer, Transmission Arm 110 2-00-00221 Screw, 1/4-20 x .750 HHC 5

11 2-95-01999 Nut, Hex Jam 1/4-28 x .437 x .156 612 7-66-00147 Rod, 1/4-28 x 3.000 113 7-25-02050 Rod End, 1/4-28 214 2-00-02312 Lock Washer, Helical Spring 1/2 Med 115 2-00-02352 Nut, Hex 1/2-13 x .875 x .484 116 8-16-00025 Centering Control 117 2-00-00501 Lock Washer, 1/4 Int. 1618 2-00-00240 Screw, 1/2-13 x 1.250 HHC 119 7-08-00583 Centering Control Bracket 120 2-00-00585 Nut, Hex 5/16-18 x .500 x.265 4

21 2-00-00208 Screw, 5/16-18 x .750 HHC 222 8-08-00327 Forward Reverse Pedal Bracket 223 7-55-00010 Forward Reverse Pedal 124 2-00-00402 Flat Washer, .750 x .390 x .093 225 2-00-03569 Carriage Bolt, 5/16 - 18 x .75 42627282930

31 2-00-04563 Screw, #10-24 x .625 x .375 SH 132 8-14-01006 Clevis 133 7-16-00009 Forward / Reverse Cable 134 8-08-00506 Cable Mounting Bracket 135 2-00-00406 Flat Washer, .750 x .281 x .062 236 2-00-04602 Hose Clamp, .500 137 2-00-00405 Flat Washer, .500 238 7-03-04106 Transmission Arm 139 2-00-01246 Nut, Hex Fiber Insert #10-24 140 7-34-09018 Insulating Sleeve 1

41 2-00-00641 Nut, Hex Fiber Insert 1/4-20 142 2-00-00219 Screw, 1/4-20 x .500 HHC 643 2-00-00491 Grommet 144 7-08-00585 Hydroback Bracket 1

P-5118a

FORWARD/REVERSE CONTROL (PERKINS 104.19) - PARTS LIST


25

2522

22

43

3

20

31 11

321

19

10

2

1

40331235

34

10

36

32

39

24

2423

1113

117

38

4217

11

7

941

4

18

16

1514

37

44

11

12

117

56

108

1711

13

37

3

P5118a/9608

FORWARD/REVERSE CONTROL (PERKINS 104.19) - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY.

1 7-27-07173 Main Frame 12*3* 2-00-00208 Screw, 5/16 - 18 x .750 HHC 44* 2-00-00594 Nut, Hex ¼ - 20 x .437 x .218 25 2-00-00518 Lock Washer, Helical Spring ¼ Med. 5

6* 2-00-04015 Edging 17* 2-00-00409 Flat Washer, .687 x .343 x .062 88* 7-16-07313 Support Wing Cover 19 7-16-07314 Support Wing Cover 110 2-00-00407 Flat Washer, .562 x .265 x .062 8

11 7-21-04030 Edging 112 7-21-04031 Edging 513 7-16-07386 Steering Gear Cover 114 2-00-00221 Screw, ¼ - 20 x .750 HHC 415 2-00-04378 Clamp, .281 1

16 2-00-00221 Screw, ¼ - 20 x .750 HHC 117* 2-00-00530 Lock Washer 5/16 Med HS 818* 2-00-00225 Screw - 5/16-18 x 1.50 Lg HHC 419* 7-75-01803 Flatwasher - 1.063 x .328 x .062 820 7-81-00189 Safety Arm 1

21* 7-75-01167 Spacer 122* 2-00-05187 Carriage Bolt 3/8-16 x 1.25” 123 2-00-02369 Nut - Hex Jamb 3/8-16 124 8-15-01003 Set Screw Collar - .750 I.D. 1

*Used on Variable Dump Machines Only.

P-5153/9606

MAIN FRAME - PARTS LIST


18 3 17 8 7

7

9

16

15

5

4

12

1314

10

6

5

DIESEL FUELLINE

FUEL LINEDIESEL ONLY

20

21

22

24

1P5153/0007

19

23

11

MAIN FRAME - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 2-00-02011 Plastic Plug, .440 Dia. (LP & Diesel Only) 12 7-14-07006 Clevis 13 7-41-05092 Throttle Handle 14 2-95-01999 Nut, Hex Jam 1/4-28 x .437 x .156 25 7-25-02050 Rod End, 1/4-28 1

6 2-00-00626 Nut, Hex MS #10-32 x .375 x .125 17 7-10-00024 Throttle Cable, (Diesel Only)7 8-10-00033 Throttle Cable, (Gas Only) 18 8-13-07094 Clamp 19 2-00-03061 Screw, #10-24 x .500 THM 410 2-00-00221 Screw, 1/4-20 x .75 HHC 6

11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 1412 2-00-03702 Flat Washer, .625 x .281 x .062 1013 7-70-08005 Driver Compartment Cover 114 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 815 2-00-04514 Plastic Plug, .562 Dia. (Diesel only) 415 2-00-04514 Plastic Plug, .562 Dia. (Gas/LP only) 4

16 2-00-00233 Screw, 3/8-16 x 1.000 HHC 117 7-08-00845 Drive Compartment Support Bracket 118 2-00-00620 Nut, Hex 7/16-14 119 2-00-01879 Lock Washer, 7/16 120 2-00-00402 Flat Washer, .750 x .390 x .062 3

21 2-00-00585 Nut, Hex 5/16-18 x .500 x .265 122 2-00-00530 Lock Washer, Helical Spring 5/16 Med 123 7-55-08116 Striker Pin 124 2-00-04794 Screw, #10-24 x .625 BHS 225 8-41-00037 Rotary Latch 1

26 7-31-06061 Grip 127 7-31-06076 Handle 128 2-00-00519 Lock Washer, Helical Spring #10 Med 629 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 430 7-16-07281 Cover 1

31 2-00-00220 Screw, 1/4-20 x .625 HHC 832 7-69-00003 Seat 133 7-16-00016 Choke (Gas Only) 134 7-39-00017 Knob 135 2-00-00426 Flat Washer, .500 x .218 x .062 2

36 7-08-00590 Throttle Control Clamp 137 8-21-04019 Edging 138 2-00-00501 Lock Washer, 1/4 Int 139 7-08-00589 Throttle Control Bracket 140

41 2-00-05261 Riv-Nut - ¼ - 20 THD 142 7-03-04165 Arm Rest Kit 143 7-72-05005 Slide Adjuster Kit 144 7-03-04165 Arm Rest Kit 145

4647 2-00-04873 Clamp 148 2-00-00196 Carriage Bolt, 5/16-18 x 1.00 149 2-00-00409 Flat Washer, .687 x .344 x .062 1

P-5145/9707

DRIVER COMPARTMENT - PARTS LIST


2835

38

31

3639

29

8

4

67

4

5

9 2840

P 5145/9809

33

3411

149

1

2

3

32,43,44

31

30

24

27

26

11

11

16

11

14

10

13

12

15

4241

13

14

15

1819

20

16

2322

41

4042*

22*

21*

20

17

25

28

29

31

37

11

14

DRIVER COMPARTMENT - EXPLODED VIEW



1^ 8-33-02277 Hydraulic Hose ORS 4-Str. Ends 110" LG. 23^ 8-33-02328 Hydraulic Hose ORS 4-90° to Str. 78.5" LG. 14^ 7-33-02194 Hydraulic Hose ORS 4-90° to Str. 80" LG. 15^ 7-33-02332 Hydraulic Hose ORS 8-90° to Str. 102" 2

7+ 8-33-02327 Hydraulic Hose ORS 8-Str. Ends 94" 17* 8-33-02195 Hydraulic Hose ORS 8 - Str Ends 69.5” 18+^ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 19+ 7-33-02189 Hydraulic Hose ORS 4-90° to Str. 26" 210+^ 8-33-02218 Hydraulic Hose ORS 4 Ends 60” 2

11 8-33-02178 Hydraulic Hose ORS 4-Str. to Str. 15" LG. 112+ 7-33-02223 Hydraulic Hose ORS 8-45° to Str. 87" 212* 7-33-02200 Hydraulic Hose ORS 8-45° to Str 77” 113+ 8-33-02202 Hydraulic Hose ORS 8-90° to Str. 20" 1

15+ 7-33-02191 Hydraulic Hose ORS 4-90° to Str. 42" 117+ 7-33-02225 Hydraulic Hose ORS 4-Str. to 90° 38" LG. 118+ 8-33-02218 Hydraulic Hose ORS 4-Str. Ends 60" 119 8-33-02320 Hydraulic Hose ORS 4 90°to Str. 64" 2

20 7-33-02327 Hydraulic Hose ORS 8-90° to Str. 15.25" 121+ 7-33-02334 Hydraulic Hose ORS 4-90° to Str. 52.25" 122+ 7-33-02546 Hydraulic Hose ORS 8-90° to Str. 42.5" 124+ 8-33-02214 Hydraulic Hose ORS 8-Str. Ends 29" 2

26+ 7-33-02403 Hydraulic Hose, ORS 4-90° to Str. 29" 127^ 8-33-02178 Hydraulic Hose ORS 4-Str. Ends 15" 128^ 8-33-02201 Hydraulic Hose ORS 8-45° to Str, 18" 129+ 7-33-02189 Hydraulic Hose ORS 4 Str. Ends 66" 1

31 7-33-02201 Hydraulic Hose ORS 8-Str. to JIC Str. 20.5" 132 7-33-02326 Hydraulic Hose ORS 8-90° to Str. 17" 133 2-00-04987 ORFS Union, 13/16-16 138+ 7-33-02190 Hydraulic Hose ORS 4 - 90º to Str. 67” 1

*Used on Diesel-Powered Machines Only+Components of 0760-493, 7760 common hydraulic hose kit.^Components of 0760-494, 7760 VD hydraulic hose kit.

P-4813nm/0703

HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - PARTS LIST


19

1

37

24

26

13

28

21

33

31

27

8

7

3

4

5

11

FROM RESERVOIR

TO RETURN MANIFOLDA -

B

A

C

P P

T

T

1

1 1 2

4 3

4

12TO DOUBLE GEAR PUMPSECONDARY PORT - BOTTOM

TO VAC MOTORRECOVERY TANK

20

BA C C

C

B

D

C C11

2

2

3

3

4

T

P

29

12*

22

15

17

34

32

18

9

38A

P4813-nm/0703

12

10

TO DOUBLE GEAR PUMPPRIORITY PORT - TOP

CTO POWERSTEERINGUNIT

HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) - EXPLODED VIEW



1 7-33-02202 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 69" 12 7-33-02201 Hydraulic Hose ORS 8-Str. to JIC 8 Str. 20.5" 13+ 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 14+ 8-33-02327 Hydraulic Hose ORS 8-Str.to 8 Str. 94" 1* 8-33-02195 Hydraulic Hose ORS 8-Str.to 8 Str. 69.5" 15+ 7-33-02186 Hydraulic Hose ORS 4-Str. Ends 30" 1

6+ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 17+ 8-33-02200 Hydraulic Hose ORS 4-90° to Str. 55" 28+ 8-33-02214 Hydraulic Hose ORS 4-Str. to 4 Str. 29" 39+ 8-33-02184 Hydraulic Hose ORS 4-Str. to 4 Str. 50.5" 110+ 8-33-02202 Hydraulic Hose ORS 8-90° to 8 Str. 20" 1

11+ 7-33-02325 Hydraulic Hose ORS 8-45° to 8 Str. 34" 112+ 7-33-02334 Hydraulic Hose ORS 4-90° to 4 Str. 52.25" 113+ 7-33-02205 Hydraulic Hose ORS 8-45° to 8 Str. 16.25" 114+ 7-33-02197 Hydraulic Hose ORS 8-45° to 8 Str. 52.50" 115 7-33-02327 Hydraulic Hose ORS 8-90° to 12 Str. 15.25" 1

16+ 7-33-02191 Hydraulic Hose ORS 4-90° to Str. 42" 217+ 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 118+ 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 119+ 7-33-02189 Hydraulic Hose ORS 4-90° to Str. 26" 220+ 8-33-02218 Hydraulic Hose ORS 4-Str. Ends 60" 1

21+ 8-33-02189 Hydraulic Hose ORS 4-Str. Ends 56" 122+ 7-33-02223 Hydraulic Hose ORS 8-45° to Str. 87" 2* 7-33-02200 Hydraulic Hose ORS Str. To 45° 77” 123 7-33-02326 Hydraulic Hose ORS 8-90° to 8 Str.17" 124 8-33-02216 Hydraulic Hose ORS 4-Str. Ends 88" (OPTION) 225 7-33-02244 Hydrulic Hose Raw Ends 1.00 I.D. 1

26 7-33-02316 Hydraulic Hose, 8-Str. to JIC-8 Str. 69" 127+ 7-33-02180 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 128+ 7-33-02190 Hydraulic Hose ORS 4-90° to Str, 67” 129 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1

* Diesel Only+ Hoses are components of 0760-493 7760 common hydraulic hose kit.

C-0356i/0803

HYDRAULIC HOSE SYSTEM (MANUAL DUMP) - PARTS LIST


A -

-B

24

242

25

3B

4

27 5

7

A A

29

10

14

12 A

C

B

A

D

617

7

16

18

28

15

13

149 11

23

A

T1

P1P 1 2

43

T

B

T

P

AB

C1C3C2

C4

R PT

TOP

19

19

20

21

22

22

1

26

C0356i/0803

FROM RESERVOIR

TO RETURN MANIFOLD

SIDE BROOMOPTIONAL(SIDE BROOM VALVE& FITTINGS ADDEDWITH OPTION)

8

HYDRAULIC HOSE SYSTEM (MANUAL DUMP) - EXPLODED VIEW



2* 7-33-02333 Hydraulic Hose ORS 4-90° to Str. 119" 16* 7-33-02187 Hydraulic Hose ORS 8-Str. 42” 1

8* 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 114# 7-33-02186 Hydraulic Hose ORS 4 - Str. Ends 30” 1

15# 7-33-02191 Hydraulic Hose ORS 4 - 90º to Str. 42” 116* 7-33-02433 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 74" 1

23# 8-33-02184 Hydraulic Hose ORS 4-Str. Ends 50.5" 125# 7-33-02197 Hydraulic Hose ORS 8-45° to Str. 52.5" 1

30# 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 134# 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 1

35# 7-33-02244 Hydraulic Hose 1.00 ID Hydraulic 33" 136# 7-33-02180 Hydraulic Hose ORS 4 - Str. Ends 37" 1

37* 8-33-02183 Hydraulic Hose ORS 4 - Str. 49" 139# 8-33-02200 Hydraulic Hose ORS 4-90º to Str. 55” 1

#Components of 0760-493, 7760 common hydraulic hose kit.*Components of 0760-494, 7760 VD hydraulic hose kit.

P4803g/0703

SUCTION & RETURN HOSES (VARIABLE DUMP) - PARTS LIST


DUMP CYLINDER

SIDE BROOM MOTOR

DUST CONTROL MOTOR

LIFT CYLINDER

OIL COOLER

SQUEEGEEVACUUMMOTOR

MAINBROOMMOTOR

MAINCONTROL

VALVE

HOPPER CONTROL VALVE

CYLINDER CONTROL VALVE

SIDE BROOMVALVE

POWER STEERINGUNIT

STRAINER

FILTER

SCRUBDECKCYLINDER

DRIVE & AUXILIARYPUMP

RETURN MANIFOLD

SCRUB BRUSH MOTOR

POWER STEERING CYLINDER

SQUEEGEE DECK CYLINDER

DRIVE WHEEL MOTOR

RESERVOIR

30

2

37

16

6

39

36

14

25

3435

15

23

8

P4803g/0703

SUCTION & RETURN HOSES (VARIABLE DUMP) - EXPLODED VIEW


SUCTION & RETURN HOSES (MANUAL DUMP) - PARTS LIST


1 7-33-02202 Hydraulic Hose ORS 8 Str. to JIC 8 Str. 69" 123 7-33-02224 Hydraulic Hose ORS 4-90° to Str. 155" 145 7-33-02186 Hydraulic Hose ORS 4-Str. Ends 30" 1

67 8-33-02200 Hydraulic Hose ORS 4-90° to Str. 55" 28 8-33-02214 Hydraulic Hose ORS 4-Str.to 4 Str. 29" 39 8-33-02184 Hydraulic Hose ORS 4-Str. to 4 Str. 50.5" 110

11121314 7-33-02197 Hydraulic Hose ORS 8-45° to 8 Str. 52.50" 115

1617 7-33-02331 Hydraulic Hose ORS 16-Str. Ends 46" 118 7-33-02225 Hydraulic Hose ORS 4-90° to Str. 38" 11920

2122232425 7-33-02244 Hydraulic Hose, 1.000 dia. x 33.000" long 1

2627 7-33-02180 Hydraulic Hose ORS 4-Str. to 4 Str. 37" 12829 7-33-02184 Hydraulic Hose ORS 4-Str. Ends 25.5” (OPTION) 1

C-0379f/0803


A

1

3

OILCOOLER

MAIN BROOMMOTOR

DRIVE & PUMPAUXILIARY

RETURN MANIFOLD

SCRUB BRUSHMOTOR

POWER STEERINGCYLINDER

DRIVE WHEELMOTOR

SCRUB DECK CYLINDER

SQUEEGEE DECK CYLINDER

FILTER

RESERVOIR

STRAINER

POWER STEERINGUNIT

OPTIONSIDE BROOM

VALVE

CYLINDERCONTROL

VALVE

SQUEEGEE VACUUMMOTOR

7

29

14

C0379f/0803

9

17

25

5

278

9

18

SUCTION & RETURN HOSES (MANUAL DUMP) - EXPLODED VIEW



1 0882-040 Main Broom Motor 10880-448 Seal Kit for Motor 0882-040

2 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 23 8-33-02214 Hose Ref.4 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 15 8-33-02200 Hose Ref.

6 2-00-04987 ORFS Union, 13/16 - 16 Ref.

P-4381-2/9609

4

2 1

5

6

3

TO PRESSURE PORT OFDUST CONTROL MOTOR

TO RETURN MANIFOLDTO UNION FITTING THENTO PRESSURE PORT OF

DUST CONTROL MOTOR

P-4381-2/9607

TO"1" PORT ON MAINCONTROL VALVE

MAIN BROOM & FITTINGS



1 2-00-04918 ORFS Connector, 9/16-18 22 0885-061 Hydraulic Motor 1

0880-293 Seal Kit for 0880-293 (Up to Serial Number 750056) 10780-144 Seal Kit for 0880-293 (Serial Number 750056 & Above)1

3 7-33-02181 Hose Ref.4 2-00-05373 Fitting, Union 9/16 - 18 ORS 25 7-33-02330 Hose Ref.

6 2-00-03702 Washer, Flat 67 2-00-04926 Fitting, 90° 38 7-88-00077 Valve, Housing - 3 way 19 2-00-05162 Fitting, Run tee 110 2-00-02589 Screw 211 2-00-00518 Lock Washer 2

P-4379-1/9809

AB

TO PORT "3" ON SIDEBROOM CONTROL VAVLE

TO PORT "1" ON SIDEBROOM CONTROL VALVE

1

3

4

5 5

4

2

P4379A/9809

FROM “P1”MAIN CONTROL BLOCK

10

11

9

TO TOP OFRETURN BLOCK

TO “B” PORTSIDE BROOM MOTOR

8

TO “A” PORTSIDE BROOMMOTOR

7

6

1

2 3

SIDE BROOM & FITTINGS



1 2-00-04974 Fitting - 10 SAE - 8 ORS 12 2-00-04921 Fitting - 10 SAE - 90° - 8 ORS 4

3 2-00-04990 Fitting - 10 SAE - 8 ORS 14 2-00-04970 Fitting - 8 SAE - 8 ORS 1

5 7-33-02326 Hose - 17" 90° End 16 7-33-02327 Hose - 15.25" 90° End 1

7 0782-111 Scrub Motor Hyd. 30780-070 Seal Kit for Motor 0782-111

P-3810-B/0603

P3810b-0603

12

3

4

5

77

6

7

REF SCRUB DECKFRONT OF

MACHINE

SCRUB MOTORS & FITTING


1

6

3

1

2

4

5

1

1

TO "C2" PORT ON CYLINDERCONTROL VALVE



TO "C1" PORT ONCYLINDER CONTROLVALVE

P1824

SQUEEGEE, SCRUB DECK CYLINDERS, & FITTINGS


1 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 42 7-17-05019 Hydraulic Cylinder (Squeegee) 13 7-17-05011 Hydraulic Cylinder (Scrub Deck) 1

4 8-33-02189 Hose Ref.5 8-33-02218 Hose Ref.6 7-33-02189 Hose Ref.

P-4824/9609



1 7-33-02194 Hose Ref.2 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 23 7-33-02195 Hose Ref.4 7-17-05020 Dump Cylinder 15 7-33-02191 Hose Ref.

6 7-33-02193 Hose Ref.7 7-17-05010 Steering Cylinder 1NS 7-70-00021 Dump and Steering Cylinders Seal Kit 28 7-17-05013 Lift Cylinder 1NS 0880-506 Lift Cylinder Seal Kit 19 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 110 8-33-02178 Hose Ref.

1112 7-33-02225 Hose Ref.13 2-00-04927 Run Tee Fitting 21415 8-88-00045 Fitting, Check Valve 1

16 2-00-04997 Fitting Adapter, 9/16-18 ORFS - 1/4-18 NPT17 2-00-04994 Adapter Fitting 118 2-00-05054 Adapter Fitting 119 7-33-02180 Hose Ref.

P-4878

POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS


TO WORK PORT "C" ON HOPPER PUMP VALVE

TO WORK PORT "D" ONHOPPER DUMP VALVE

TO WORK PORT "A" ONHOPPER DUMP VALVE

TO WORK PORT "B" ONHOPPER DUMP VALVE

TO PORT "R" ON POWERSTEERING UNIT

TO PORT "L" ON POWERSTEERING UNIT

TO RETURN MANIFOLD

POWER STEERING

HOPPER DUMP(VARIABLE DUMP ONLY)

HOPPER LIFT(VARIABLE DUMP ONLY)

12

13

8

6

4

9

10

1 10

10

13

3

18

17

1516

19

5

2

7

P4878

POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS



1 2-00-00644 Nut, Fiber Lock 5/16 - 18 THD’s 12 7-23-03048 Spring Washer, .750 x .312 x .013 13* 2-00-00409 Flat Washer, For 5/16 Bolt (.687 x .343 x .062) 14 2-00-00586 Nut, Hex Jam 5/16-18 x .500 x .187 15 7-13-07110 Hose Clamping Unit 1

6* 7-09-01121 Split Hose Bushing 27 2-00-01770 Screw, 5/16-18 x 2.750 HHC 18 2-00-05358 Fitting 29 8-03-02035 Fitting 110 7-03-00054 Fitting 1

11 2-00-04620 Seal 212 2-00-04895 Fitting 113 0885-051-1 Rear Wheel Motor 1

0880-238 Motor Seal0880-237 Shaft Seal for Eaton P/N 110-1085-0040880-586 Shaft Seal for Eaton P/N 110-1085-006

14 7-33-02223 Hose 215 8-33-02184 Hose Ref.

P-5092/9809

REAR WHEEL MOTOR & FITTINGS - PARTS LIST


13

REAR PORT

FRONT PORT

TO RETURNMANIFOLD

TO LEFT WORK PORTOF TRANSMISSION

TO RIGHT WORK PORTOF TRANSMISSION

RESERVOIR

12

15

11

9

14

10

8

75

65

4

3

2

1

P5092

REAR WHEEL MOTOR & FITTINGS - EXPLODED VIEW



1 8-11-00026 Reservoir Filter Cap 12 2-00-00049 Screw, #10-24 x .500 RHM 143 7-16-07282 Hydraulic Reservoir Cover 14 2-00-00530 Lock Washer, Helical Spring 5/16 Med 25 2-00-00519 Lock Washer, #10 14

6 7-21-03003 Edging 17 2-00-05354 Fitting, 3/4 NPT x 1 7/16-12 28 8-48-05034 Fluid Level Sight Gauge 19 8-24-04115 Strainer 210 2-00-02474 Pipe Plug, 1/2 NPT 1

11 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 312 7-24-04031 Return Filter Assembly 1NS 7-24-04032 Return Filter Replacement Filter 113 2-00-05073 Straight Barbed Stem, 1-11 1/2 to 1.375 x 2.87 114 2-00-02708 Screw, 5/16-18 x 1.000 HHC 215 2-00-02220 Hose Clamp, .812 - 1.500 1

16 2-00-03940 Screw, #10-24 x .500 TC/HH 617 7-33-02244 Hose 11819 7-33-02331 Hose 120 7-33-02333 Hose 1

21 7-33-02224 Hose 122 7-33-02225 Hose 123 2-00-00293 Plug, Pipe 124** 2-00-05177 Plug 7/16-20 O Ring 1

** Manual Dump Only

P-5088/9510

HYDRAULIC RESERVOIR, FILTER, & FITTINGS - PARTS LIST


TO RETURN MANIFOLD

TO AUX. PUMPON TRANSMISSIONTO DUST CONTROL MOTOR

CASE DRAINTO SQUEEGEE VAC. MOTORCASE DRAIN

TO CYLINDERCONTROL VALVE(T-PORT)

1617

19

1

2

35

6

15

14

4

13

12

2221

11

20*

24**

10

23

8

9

7

P-5088/9607

HYDRAULIC RESERVOIR, FILTER, & FITTINGS - EXPLODED VIEW



1 2-00-04979 ORFS Connector, 1 1/16-12 to 13/16-16 12 2-00-04926 ORFS 90° Elbow, 9/16-18 13 7-60-05026 Drive Pump 14 2-00-04922 ORFS 90° Elbow, 1 1/16-12 to 13/16-16 15 2-00-04978 Tee Fitting 1

6 7-60-05027 Auxiliary Pump (Double Gear) 17 7-33-02197 Hose Ref.8 7-33-02223 Hose Ref.910 7-33-02186 Hose Ref.

11 0880-685 Pump Assembly Kit 11213 8-33-02245 Hose 1

P-5070/9609

DRIVE PUMP & FITTINGS


RECOVERY TANK COVER

CASE

DRAIN

TORESER

VOIR

P4871e/0603

9

7-33-02201 Ref

8

7-33-02224 Ref

10

VAC MOTOR(0782-145)

8-33-02327 Ref

TO

TE

EF

ITT

ING

ON

TO

PO

FD

RIV

EP

UM

P

TO AUXILIARY PUMP DOUBLE GEAR

7

5

1

4

36

27-33-02433 Ref

VAC MOTOR & FITTINGS


1 7-29-00192 Gasket - Oil Cooler 42 8-62-01010 Oil Cooler 1

3 8-13-07088 Clip 24 2-00-01980 Screw - 1/4-200 x 1.25 HHC 2

5 2-00-00641 Nut 0 1/4-20 Fibre Lock Hex 26 7-29-00207 Gasket 2

7 2-00-04822 Fitting - Elbow 38 2-00-04975 Fitting - 45º Elbow 1

9 2-00-04976 Fitting - 45º Elbow (Case Drain Port) 110 2-00-04885 Fitting - Elbow 1

P-4871e/0603


TO RESERVOIR

1

5

TO PORT "2" ON MAINCONTROL VALVE

2

4

3

4

6

TO UNION FITTING

P4837/9608

DUST CONTROL IMPELLER & FITTINGS


1 2-00-04892 Fitting, 90° #4 SAE x #4 ORS 12 2-00-04885 Fitting, 90° #8 SAE x #8 ORS 13 0882-041 Dust Control Motor 14 7-33-02332 Hose Ref.5 7-33-02333 Hose Ref.

6 2-00-04970 Fitting, STRT #8 SAE x #8 ORS 1

P-4837-1/9609


TO PRIORITYPORT ON DOUBLEGEAR PUMP

TO PORT “T” ON CYLINDERCONTROL BLOCK

TO POWER STEERINGCYLINDER

TO POWER STEERINGCYLINDER

T

L

P

R

12

4

6

3

9

9

8

P4834/9705

POWER STEERING UNIT & FITTINGS


1 7-60-05029 Power Steering Unit 12 2-00-04932 ORFS Boss Reducer, 3/4-16 to 9/16-18 23 2-00-05264 Fitting, Straight 24 2-00-04918 ORFS Connector, 9/16-18 15

6 7-33-02334 Hose Ref.78 7-33-00225 Hose Ref.9 7-33-02192 Hose, 67” Ref.

P-4834/9705



1 7-88-00071 Valve 12 2-00-04970 Fitting - Straight 43 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 24 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 (Gas Only) 15** 8-33-02326 Hose Ref. # 7-33-02325 Hose Ref.

6 7-33-02205 Hose Ref.789** 2-00-04978 Fitting - 90 ° 110

11** 2-00-04895 Fitting - Straight 11213 2-00-04986 Screw, 1/4 - 20 x 4.500 HHC 214 2-00-00518 Lock Washer, 1/4 Split 215 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2

16 2-00-03702 Flat Washer For 1/4 Bolt 61718 2-00-04895 Fitting - Straight 1 # 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 1

** Diesel Only# Gas Only

P-4833A/0603

TO HOPPER DUMP VALVE

TO DUST CONTROLMOTOR

TO MAIN BROOM MOTOR(BOTTOM PORT)

TO PORT "2” ON SIDE BROOM VALVE

TO AUXILIARY PUMP

TO RETURN MANIFOLD

15

14

16

4

1

6

3

13

2

P

P1

T1

1 2

4

3

2

2

2

18

16

2

3

4

5

P4833A/0603

MAIN CONTROL VALVE & FITTINGS


2

6

4

7

5

12

14

1

3

10 9

T

P

A

B

C1

C3

C2

C4

TO LOWER PORT OFSQUEEGEE CYLINDER

TO UPPER PORT OF SCRUBDECK CYLINDER

TO UPPER PORT OFSQUEEGEE CYLINDER

TO LOWER PORT OF SCRUBDECK CYLINDER

TO PORT "T" ON POWERSTEERING UNIT

TO REAR CASE DRAINPORT ON RESERVOIR

11 13

6 910

7

8

P4831A/9809

CYLINDER CONTROL VALVE & FITTINGS


1 2-00-04596 Screw, 1/4-20 x 3.500 HHC 22 7-88-00069 Valve 13 2-00-04895 Straight Fitting 64 2-00-04892 ORFS 90° Elbow, 7/16-20 to 9/16-18 25 2-00-00518 Lock Washer, 1/4 Split 2

6 7-12-02032 Cavity Plug 17 8-33-02184 Hose Ref.

8

9 7-33-02189 Hose Ref.10 8-33-02218 Hose Ref.

11 2-00-05177 Plug 212 7-12-02031 Cartridge 250 PSI Relief Ref.13 8-33-02189 Hose Ref.14 7-33-02225 Hose Ref.

P-4831a/9809



1 2-00-04885 ORFS 90° Elbow, 3/4-16 to 13/16-16 32 2-00-02638 Screw, 1/4-20 x 3.000 HHC 23 7-48-00019 Return Manifold 14 2-00-05177 Plug 15

6 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 77 2-00-04927 ORFS Run Tee, 7/16-20 to 9/16-18 18 2-00-05073 Straight Barbed Stem, 1-11 1/2 x .50 x 2.57 19 2-00-02220 Hose Clamp, .812 - 1.500 110 2-00-00407 Flat Washer, 1/4 2

11 7-33-02197 Hose Ref.12* 7-33-02187 Hose Ref.12** 8-33-02214 Hose Ref.13* 8-33-02245 Hose Ref.13** 7-33-02202 Hose Ref.14 8-33-02244 Hose Ref.15 8-33-02184 Hose Ref.

16 8-33-02200 Hose Ref.1718 7-33-02180 Hose Ref.19 7-33-02186 Hose Ref.

* Variable Dump Hopper Only**Manual Dump Hopper Only

P-5087/9705

FROM OILCOOLER

FROM MAINVALVE "T" PORT

FROMDRIVE PUMP

FROMRESERVOIR

FROM FRONT PORTOF HOPPER LIFTCYLINDER

FROM CASEDRAIN REARWHEEL MOTOR

FROM CASE DRAINMAIN BROOM MOTOR

FROM CONTROLVALVE (PORT TI)

FROM CASE DRAINON DRIVE PUMP

MAIN FRAMEBACKBONE

10

13

14

15

16

4

18

19

20

12*

11

1

9

87

6

3

2

P-5087/9607

RETURN MANIFOLD & FITTINGS


76

8

9

25

1

3

3

4

3

4

TO VACUUM MOTOR

TO TEE FITTING ON TOP OF DRIVE PUMP

P4383b/0603

OIL COOLER & FITTINGS


1 2-00-04822 Fitting - Elbow 32 2-00-00641 Nut, 1/4 - 20 - Fiber Lock Hex 23 7-29-00192 Gasket, Oil Cooler 4

4 2-00-01980 Screw, 1/4 - 20 x 1.250 HHC 25 8-13-07088 Clip 26 7-33-02201 Hose Ref.

7 7-33-02433 Hose Ref.8 8-62-01010 Oil Cooler 19 7-29-00207 Gasket 2

P4383b/0603



1 2-00-05353 Fitting, 90° Elbow 12 2-00-04921 Fitting, 90° Elbow 23 7-60-05027 Auxiliary Pump 14 7-60-05026 Drive Pump Ref.5 2-00-04928 ORFS Run Tee, 13/16 - 16 1

6 2-00-04957 ORFS Cap, #8 ORS 17 8-33-02202 Hose Ref.8 2-00-04932 Fitting, Reducer 19 7-33-02331 Hose, 16ORS 46" Ref.10 2-00-04926 Fitting, 90° Elbow 1

11 7-33-02334 Hose, 52.25" Ref.12 8-33-02327 Hose, 94" Ref.

P5163\9609

4

8 10 6

1

1 9

3

2

2

12

5

5

7

6TO RESERVOIRTO PORT“P” ON MAINCONTROL VALVE

TO RELIEF VALVE INRECOVERY TANK LID

TO PORT “P” ON POWERSTEERING UNIT

AUXILIARY PUMP & FITTINGS (FORD)


10

86

5

7

6

5

2

113

4

12

2

9

1TO RESERVOIR

TO PORT “P” ON MAINCONTROL VALVE

TO RELIEF VALVE INRECOVERY TANK LID

TO PORT “P”ON POWERSTEERING UNIT

AUXILIARY PUMP & FITTINGS (DIESEL)


1 2-00-05353 Fitting, 90° Elbow 12 2-00-04921 Fitting, 90° Elbow 23 7-60-05027 Auxiliary Pump 14 7-60-05026 Drive Pump Ref.5 2-00-04928 ORFS Run Tee, 13/16 - 16 1

6 2-00-04957 ORFS Cap, #8 ORS 17 8-33-02202 Hose Ref.8 2-00-04932 Fitting, Reducer 19 7-33-02331 Hose, 16ORS 46" Ref.10 2-00-04926 Fitting, 90° Elbow 1

11 7-33-02334 Hose, 52.25" Ref.12 8-33-02327 Hose, 94" Ref.

P5164\9609



1 8-90-07167 Wire, to Starter 12 0875-008 Battery (Gas & LP) 12 0875-057 Battery (Diesel) 13 8-21-04016 Edging 24 2-00-03569 Carriage Bolt, 5/16 - 18 x .750 35 7-19-08059 Battery Access Door 1

6 7-23-03113 Screw, #17 (.312) x 1.000 CAPT.SL. 17 7-23-03106 Retainer Washer, .265 x .625 x .025 28 2-00-03575 Carriage Bolt, ¼ - 20 x .750 19 7-13-07109 Battery Clamp 110 2-00-03702 Flat Washer, .625 x .281 x .062 1

11 2-00-00518 Lock Washer, Helical Spring ¼ Med. 112 2-00-00594 Nut, Hex ¼ - 20 x .437 x .218 11314 7-23-03108 Receptacle Bracket 115 7-23-00023 Hinge 1

16 2-00-00409 Flat Washer, .687 x .343 x .062 617 2-00-00530 Lock Washer, Helical Spring 5/16 Med. 618 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 61920

21 7-90-07262 Wire, to Ground (Ford 423) 122 2-00-00196 Screw, 5/16 - 18 x 1.000 Carriage 323 2-00-05253 Cable Clamp, .500 124 2-00-05171 Boot, Protective (Red) 125 2-00-05173 Boot, Protective (Black) 1

26 7-90-07280 Battery (+) Cable (Diesel Only) 1

P-5086a/9611

BATTERY - PARTS LIST


18

16

17

23 17

22

1,24,26

21,25

2

3

18

17

16

15

14

3

2

12

11

10

9

8

5

121110

9

8

7

6

5

4

TO STARTER

TO GROUND

GAS & LP

DIESEL ENGINE

P-5086a/9611

BATTERY - EXPLODED VIEW



1 7-16-07279 Engine Cover 12 2-95-04182 Nut, Hex 3/8-16 x .562 x .328 Fiber 143 2-00-02303 Lock Washer, 5/16 14 2-00-00410 Flat Washer, .875 x .375 x .062 285 2-00-01490 Screw, 1/4 - 20 x .875 HHC 4

6 2-00-00221 Screw, 1/4 - 20 x .750 HHC 27 2-00-04794 Screw, #10-24 x .625 HHC 28 8-41-00037 Engine Cover Latch 19 7-31-06062 Handle Cover Latch 110 7-31-06061 Cover Latch Grip 1

11 2-00-00426 Flat Washer, .500 x .218 x .062 212 2-00-00519 Lock Washer, Helical Spring #10 Med 213 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 214 7-81-00138 Center Support 115 2-00-00518 Lock Washer, Helical Spring 1/4 Med 6

16 2-00-00594 Nut, 1/4-20 x .437 x .218 417 2-00-03702 Flat Washer, .625 x .281 x .062 318 2-00-00233 Screw, 3/8-16 x 1.000 HHC 619 7-32-00022 Hinge 120 2-00-00209 Screw, 3/8-16 x 1.250 HHC 6

21 7-29-00157 Gasket 122 7-76-00106 Spring 123 8-32-09013 Horn, 124 2-00-00585 Nut, Hex 5/16-18 x .500 x .265 325 2-00-00530 Lock Washer, Helical Spring 5/16 Med 3

26 2-00-00641 Nut, Hex Fiber Insert 1/4 - 20 227 7-78-05016 Engine Cover Stop 128 2-00-00409 Flat Washer, .687 x .343 x .062 329 2-00-01769 Screw, 1/4-20 x 1.75 HHC 230 2-00-01255 Screw, 5/16-18 x .88 HHC 1

31 7-55-08116 Striker Pin 232 7-08-00532 Engine Cover Bracket 133 8-08-07045 Edging 134 8-21-04038 Edging 1

P-5152

ENGINE COVER - PARTS LIST


3128

3228

25

245

1

33

17

15

165 6 7 8 9 10111213 14

15

517

22

21

3

15

16

20

2425

4 19 4 318

31

42

2324

25

26

27

28

29

30

34

2 3 4

P-5152/9705

ENGINE COVER - EXPLODED VIEW



1 2-00-00221 Screw, 1/4-20 x .750 HHC 82 2-00-00518 Lock Washer, Helical Spring 1/4 Med 83 7-16-07280 Cover 14 7-08-00479 Bracket 25 8-26-04003 Float 1

6 2-00-04737 Screw, #10-32 x .44 (Self Seal) 57 8-29-00131 Gasket 18 8-83-04029 Fuel Tank 19 7-13-07100 Bracket 210 2-00-03702 Flat Washer, 1.062 x .265 x .062 8

11 2-00-04494 Compression Male 90° Elbow, 1/8 112 7-87-02148 Fuel Line (Gas Only) 113 8-08-07038 Fuel Line Bumper (Gas Only) 314 7-11-00029 Fuel Cap 115 7-87-02160 Fuel Line (Diesel Only) 1

P-4747/9606

FUEL TANK - PARTS LIST


8

12

34

5 6

7

9

12

10

1

1

1

2

2

2

10

10

10

10

9

14

15

11

1213

P4747

FUEL TANK - EXPLODED VIEW



1 2-00-02692 Screw, ½ - 20 x 2.00 Lg. HHC 12 8-33-02337 Hose, Upper Radiator 13 2-00-03404 Clamp, Hose (1.06 - 2.00) 44 7-23-00018 Fan, Engine 15 8-33-02336 Hose, Lower Radiator 16 8-75-01210 Spacer, Engine Mount 17 2-00-02311 Lockwasher, 7/16 H.S. Med. 28 2-00-05328 Screw, M10 x 1.5 50 mm HHC 19 7-08-00829 Motor Mount - Bracket 110 2-00-00209 Screw, 3/8-16 x 1.25 Lg. HHC 7

11 2-00-03979 Flatwasher, 1.00 x .39 x .06 312 2-00-02617 Screw, 1/2-20 x 3.50 lg. HHC 313 2-00-05067 Spacer, Snubbing Washer 614 7-35-00017 Isolator, Engine Mount 315 2-00-04936 Nut, 1/2-20 Fiber Lock 316 2-00-02360 Nut, 3/8-16 Hex. X .56 x .33 317 2-00-02310 Lockwasher, 3/8 H.S.Med. 918 7-81-00132 Support, Front Engine 119 2-00-05005 Screw, M10 x 1.5 - 30mm HHC 220 2-00-02599 Screw, 3/8-16 x 2.25 Lg. HHC 1

21 7-16-00016 Choke Cable 122 7-08-00895 Bracket - Air Cleaner 123 7-21-04031 Edging 124 8-06-05006 Strip, Terminal 125 8-82-00058 Switch 126 2-00-00090 Screw, #8-32 x 1.50 RHM 227 2-00-00441 Flatwasher, .440 x .201 x .040 228 2-00-01372 Nut, Hex. #8-32 Fiber Lock 229 7-08-00825 Bracket - Switch Mounting 130 0877-065 Engine - Ford Lrg 425 w/o housing 1

31 2-00-02312 Lockwasher, 1/2 H. S. Med. 532 2-00-00402 Flatwasher, .750 x .390 x .09 333 2-00-03829 Lockwasher, 3/8 int./ext. Tooth 334 2-00-00216 Screw, 3/8-16 x 2.00 HHC 135 8-90-07328 Cable, Ground 136 7-90-07262 Cable, Battery 137 2-00-02689 Screw, 1/2-13 x 1.000 HHC 238 2-00-00232 Screw, 3/8-16 x .75 Lg. HC 139 7-75-01187 Spacer, Engine Mounting (1.00” Lg.) 240 7-08-00919 Bracket - Outboard Engine Mounting 2

41 7-81-00140 Support, Rear Engine 142 2-00-00234 Screw, 3/8-16 x 1.50 Lg. HHC 243 7-21-04028 Edging 144 7-21-04043 Edging 145 8-21-04019 Edging 146 7-79-00102 Strap - Neutral Switch Retaining 1

C1968/0108

FORD 425 ENGINE - PARTS LIST


20

21

17

33

10

17

22

10

1631

11

10

17

13

13

37

1515

14

14

1

40

40

31

12

39

13

13

14

23

36

31

TO NEG.BATTERY POST

41

32

17

42

26

2527

28

29

6

2

3

4

3

5

30

9

71978

10

11

38

11

1017

1312

13

18

1517

16

3235

3316

C1968/0007

24

12

43

45

44

46

FORD 425 ENGINE - EXPLODED VIEW


PERKINS 104.19 ENGINE - PARTS LIST

KEY NO.PART NO. DESCRIPTION QTY1 8-33-02255 Upper Radiator Hose 12 2-00-03404 Hose Clamp 43 8-69-00005 Oil Pressure Sender 14 0877-048-1 PERKINS 104.19 Engine 15 2-00-04705 Screw, HHC .375 GR 8 ZN 16 8-90-07328 Ground Cable 17 2-00-03829 Lock Washer, 3/8 Int/Ext 18 2-00-02360 Nut, Hex 3/8-16x.562x.328 39 8-58-05259 Adapter Plate 110 0885-059 Coupling 111 8-33-05107 Pump Mounting Plate 112 2-00-02310 Lock Washer, HS 3/8 Med 1913 2-00-00233 Screw, 3/8-16x1.000 HHC 1914 2-00-00402 Flat Washer, .750x.390x.093 1015 2-00-00209 Screw, 3/8-16x1.25, GR 5 416 8-69-00014 Water Temp Sender 117 2-00-02617 Screw, 1/2-20x3.5 HHC 418 7-08-00580 Outboard Eng Mtg. Flwhl End119 7-35-00017 Mounting Isolator 420 7-81-00140 Rear Engine Support 121 2-00-04159 Flat Washer, .50 322 7-08-00581 Inboard Eng. Mtg Flwhl End 123 2-00-03979 Flat Washer 224 2-00-05067 Snubbing Washer 625 2-00-04936 Nut, Hex Fiber Insert 426 2-00-05079 Screw, M14-1.5x.25mm 827 2-00-05044 Lock Washer, M14 828 7-08-00820 Bracket, Sq Switch Mtg. 129 8-82-00058 Switch 130 2-00-00090 Screw, #8-32 x 1.500 RHM 231 2-00-00441 Flat Washer, .44 x .20 x .04 232 7-08-00586 Engine Mount (Fan End) 133 7-33-02300 Lower Radiator Hose 134 2-00-02312 Lock Washer, HS ½ Med. 335 2-00-00596 Nut, Hex 1/2-13 x .750 x .437 336 7-08-00579 Engine Mounting Bracket 1

P5122btx/0108

KEY NO.PART NO. DESCRIPTION QTY37 7-23-00016 Engine Fan 138 2-00-05049 Adapter, 1/8BSPTx1/8 NPTF 139 2-00-04982 Street Tee, 1/8 Brass 140 8-82-00046 Oil Pressure Switch 141 2-00-01246 Nut, Hex Fiber Insert #10-24 242 2-00-00426 Flat Washer, .50x .218x.062 243 2-00-02296 Lock Washer, #10 Ext 244 8-08-00714 Throttle Cable Bracket 145 2-00-00518 Lock Washer, HS1/4 Med. 246 2-00-05078 Screw, M6-1.0x10mmMHHC 247 2-00-00546 Snap Ring, .31 (Shaft) 148 8-55-08083 Clevis Pin 149 8-14-01012 Throttle Adjustment Clevis 150 2-00-00626 Nut, Hex MS #10-32 .125 151 7-10-00024 Throttle Cable - 80“ 152 8-13-07094 Conduit Clamp 153 2-00-04794 Screw, #10-24 x .625 BHS 254 2-00-00605 Nut, Hex MS #10-24 155 2-00-00519 Lock Washer, HS #10 Med 156 8-08-00604 Glow Plug Solenoid Bracket 157 - Supplied with Engine 158 2-00-00409 Flat Washer, .687x.343x.062 259 2-00-00530 Lock Washer 260 2-00-04363 Screw M8-1.25x20mm MHHC261 2-00-03063 Screw, #10-24 x .750 THM 162 2-00-03060 Screw, #10-24 x .375 THM 163 2-00-02303 Lock Washer, 5/16 Int 264 2-00-00507 Lock Washer, #8 Int. 165 2-00-00410 Flat Washer, .875x.375x.062 866 2-00-00221 Screw, 1/4-20 x .750 HHC 267 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 268 2-00-03702 Flat Washer, .625x.280x.063 469 2-00-04873 Cable Clamp, .500 170 7-08-00620 FWD/RVS Cable Bracket 171 2-00-01372 Nut, #8-32 Hex Fiber Lock 272 7-21-04031 Edging 2


2

40

39

38

1

2

3

4

13

3171

6128

37

10

9

11

16

2

17

2

33

24

19

24

25

17

18

17

19

20

15

17

226512

13

1312

36

35

3421

24

25

32

2627

24

19

24

25

64

TO GLOWPLUG RELAY

GLOW PLUGBUS BAR

6255

61

60

5958

57

56

63

55

54

53

52

51

50

49

25

24

19

8

12

23

4847

4645

44

424143

67

4568

70

69

6866

68

6845

6766 14

12

13

1212

28

30

29

514

14

1215

P-5122b/0007

72

7

PERKINS 104.19 ENGINE - EXPLODED VIEW



1 2-00-00220 Screw, ¼ - 20 x .630 HHC 12 8-75-01211 Spacer, Throttle Link 13 8-25-02036 Ball Joint Connector 14 2-00-00626 Nut, #10 - 32 Hex. 15 2-00-01490 Screw, ¼ - 20 x .880 HHC 2

6 2-00-04794 Screw, #10 - 24 x .630 BHMS 27 8-13-07094 Clamp, Conduit 18 8-08-00857 Bracket, Throttle Cable 19 2-00-00498 Lock Washer, #10 Ext. 210 2-00-01246 Nut, #10 - 24 Hex. Fiber Lock 2

11 2-00-00518 Lock Washer, Helical Spring ¼ Med. 312 2-00-03702 Flat Washer, .625 x .281 x .063 313 2-00-00426 Flat Washer, .500 x .220 x .060 214 2-00-00641 Nut, Hex ¼ - 20 Fiber Lock 215 8-10-00033 Throttle Cable 1

16 2-00-00221 Screw, ¼ - 20 x .750 HHC 217 8-33-02154 Hose, Fuel Line 118 2-00-00501 Lock Washer, ¼ Int. 119 2-00-00828 Terminal .25 Ring 120 2-00-04578 Terminal .156 Male Bullet 1

21 8-60-05028 Fuel Pump 122 8-24-04138 Fuel Filter (Service) 123 2-00-05261 Threaded Insert ¼ - 20 224 2-95-04388 Hose Clamp 325 8-33-02146 Hose, Fuel Line 1

P5082B

THROTTLE, CHOKE, & FUEL PUMP - PARTS LIST


P-5082/B

1

1112

1211

10

13

15

14

2524

23

20

21

24

24

22

16

18

19

9

17

11

12

2

3

4

5

6

7

8

9

EXISTING

EXISTING

BLACK

RE

D

THROTTLE, CHOKE, & FUEL PUMP - EXPLODED VIEW



1 2-00-02360 Nut, Hex 3/8 - 16 x .562 x .328 52 2-00-02310 Lock Washer, Helical Spring 3/8 Med 73 2-00-00402 Flat Washer, .750 x .390 x .093 54 2-00-04873 Throttle Cable Clamp, .500 15 7-08-00588 Throttle Cable Support Bracket 1

6 2-00-00233 Screw, 3/8-16 x 1.000 HHC 17 8-33-02145 Hose, Fuel Line (Extractor to Filter) 18 2-95-04388 Hose Clamp, .625 109 8-87-02101 Fuel Line 210 8-33-02172 Hose, Full Line 1

11 2-00-00235 Screw, 3/8-16 x 1.750 HHC 112 7-33-02241 Hose, (Fuel Return) 113 2-00-04345 Ty-wrap, 314 2-00-03878 Grommet, 1.125 x .625 x .437 x .187 115 2-00-04618 Hose Fitting Barbed, Female 45° Swivel 7/16-20 1

16 8-56-05021 Fitting, Tank 117 7-87-02160 Fuel Line (Steel Tube) 118 8-08-07050 Fuel Line Bumper 219 8-08-00710 Fuel Filter Bracket 120 8-33-02257 Fuel Line (Pump to Filter) 1

21 7-08-00584 Water Extractor Mount Bracket 122 2-00-00209 Screw, 3/8-16 x 1.250 HHC 223 2-00-00234 Screw, 3/8-16 x 1.500 HHC 3

P-5125/9609

FUEL & WATER EXTRACTOR (DIESEL) - PARTS LIST


12

34

56

7

98

10

1 23

11

8

WATEREXTRACTOR

ENGINE INJECTORPUMP

21

222

FUELPUMP

FUELFILTER

20

19

3

23

1

2

1817

FRAME

14

FUELTANK

DRIVECOMPARTMENT

16

158

8

8

13

128

LASTINJECTOR

FUEL & WATER EXTRACTOR (DIESEL) - EXPLODED VIEW



1 2-00-01769 Screw, 1/4-20 x 1.75 HHC 12 2-00-04590 Washer, 1/4 Sealing 13 7-25-02076 Adapter, Carburetor 14 2-00-02216 Clamp 25 7-33-02207 Hose - Air Cleaner 1

6 8-24-04093 Bracket, Air Cleaner 17 8-24-04100 Air Cleaner Assembly 1

8-24-04106 Air Cleaner Element (exterior)8-24-04111 Air Cleaner Element (interior)

8 2-00-00208 Screw, 5/16-18 x .75 HHC 29 8-24-04101 Indicator, Filter Service 110 2-00-02303 Lockwasher, Int. Tooth Zinc Pl 3

11 2-00-00585 Nut, Hex. 5/16-18 .500 x .265 212 2-00-00594 Nut, Hex. 1/4-20 x .437 x .218 213 2-00-00518 Lockwasher, 1/4 H. S. Med. 214 2-00-00605 Nut, Hex. MS #10-24 .375 x .125 415 2-00-00519 Lockwasher, #10 H. S. Med. 4

16 2-00-00505 Lockwasher, 3/8 Int. 217 2-00-05005 Screw, M10 x 1.5 - 30mm HHC 218 8-21-04019 Edging 119 7-21-04028 Edging 220 2-00-03702 Flatwasher, .625 x .281 x .063 2

21 2-00-00221 Screw, 1/4-20 x .75 HHC 222 2-00-04210 Clamp 123 2-00-04345 Ty-wrap 124 8-06-05006 Strip, Terminal 125 8-74-00012 Starter Relay 1

26 2-00-00503 Lockwasher, Int/Ext Tooth ZN 227 7-33-05098 Housing, Flywheel 128 0875-125 Electronic Control Module (Service P/N) 1

0875-145 Service PN after Serial No. 75236529 2-00-00089 Screw, #10 - 24 x 1.500 RHM 230 7-21-04043 Edging 1

P-4931/0903

AIR INTAKE (FORD) - PARTS LIST


1

2

3

4

4

5

14 15

296

6

16

15

14

19

20

13

12

18

17

11

10

307

8

25

26

28

9

21

22

23

24

27 P4931/0903

AIR INTAKE (FORD) - EXPLODED VIEW



1 8-24-04100 Air Cleaner Assembly 12 8-24-04136 Filter Service Indicator 13 8-24-04093 Band Assembly, Air Cleaner 1

4 2-00-02215 Hose Clamp, .875 - 2.750 25 7-08-00582 Bracket, Air Cleaner Mounting 16 2-00-00518 Lock Washer, Helical Spring 1/4 Med 4

7 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .21 48 7-33-02236 Hose, Air Intake 19 2-00-00221 Screw, 1/4 - 20 x .750 HHC 4

P-5123/9609

AIR INTAKE (DIESEL) - PARTS LIST


AIR INTAKE (DIESEL) - EXPLODED VIEW

1

3

2

54

5

6

7

4

8

9

P5123



1 7-56-04054 Exhaust Pipe 12 7-34-09016 Insulating Sleeve 13 2-00-02215 Hose Clamp, .875 - 2.750 24 2-00-00505 Lock Washer, Helical Spring 3/8 Int. 45 Screw, M10 x 1.5 25mm MHHC ( w/ Engine) 4

678910 2-00-00233 Screw, 3/8 - 16 x 1.000 1

11 2-00-02310 Lock Washer, 3/8 112 2-00-02360 Nut, 3/8-16 113 2-00-04040 Exhaust Clamp 21415 7-49-00031 Muffler 1

0780-384 Purifier Muffler (Option) 1

16 7-31-07017 Muffler Clamp 117 2-00-04040 Muffler Clamp 118 7-56-04055 Tail Pipe 1

P-3602B/9609

P3602b/9511

4

5

1

3

2

133

15

16

18

17

1011

12

EXHAUST SYSTEM (GAS & LP)


3

3

1

2

7

6

7

8

4

5

P-5124b/9612

PART OFENGINE

EXHAUST SYSTEM (DIESEL)


1 7-56-04056 Exhaust Pipe 12 7-34-09015 Insulating Sleeve 13 2-00-03404 Hose Clamp 24 7-56-04055 Tail Pipe 15 7-31-07017 Hanger 1

6 8-82-00045 Switch - Momentary On/Off 17 2-00-04040 Exhaust Clamp 28 7-49-00031 Muffler 18 0780-385 Purifier Muffler Option 1

P-5124B/9609



1 2-00-03702 Flat Washer, .625 x .281 x .062 82 2-00-00518 Lock Washer, Helical Spring 1/4 Med 163 2-00-00220 Screw, 1/4 - 20 x .625 HHC 74 2-00-03404 Hose Clamp, 1.062 - 2.000 15 7-08-00834 Radiator Mounting Bracket 2

6 8-50-05053 Pad, Radiator Mount 47 8-62-01011 Radiator 18 8-11-00045 Radiator Cap 19 2-00-00501 Lock Washer, 1/4 Int. 410 7-08-00483 Radiator Mounting Bracket 1

11 7-72-00012 Fan Shroud (Gas Only) 111 7-72-00008 Fan Shroud (Diesel Only) 112 2-00-01676 Flat Washer, 1.062 x .265 x .06 113 2-00-00209 Screw, 3/8 - 16 x 1.250 HHC Ref.14 2-00-00589 Nut, Hex Jam 1/4-20 x .437 x .156 415 2-00-04913 Hose Plug 1

P-4607/9606

RADIATOR & SHROUD - PARTS LIST


3 2 1211

8

13

10

12

3

1

14

16

1

5

6

2

9

15

4

3

2

3

5

6 17

P-4607/9606

RADIATOR & SHROUD - EXPLODED VIEW



1 8-11-00022 Steering Wheel Cap 12 7-89-08041 Steering Wheel 13 2-00-00232 Screw, 3/8 - 16 x .750 HHC 44 2-00-02310 Lock Washer, Helical Spring 3/8 Med 45 7-70-05135 Steering Column Assembly 1

6 7-33-05099 Steering Housing 17 2-00-04685 Screw, 1/4-20 x .750 SS 88 2-00-03059 Screw, #10 - 24 x .375 THM 69 7-16-07283 Panel Cover 110 7-60-05029 Steering Control Unit Pump 1

0880-675 Seal Kit 1

11 2-00-04688 Nut, Hex 1/4 - 20 Ss 1012 2-00-04687 Lock Washer, 1/4 SS 1013 2-00-04590 Sealing Washer, .63 x .250 814 2-00-04876 Screw, 1/4 - 20 x .500 BHS 415 7-52-00081 Circuit Breaker Panel 1

16 7-52-00080 Instrument Panel 117 7-52-00083 Blank Panel 118 7-33-05096 Console Housing 119 2-00-03702 Flat Washer 420 7-08-00510 Console Support Bracket 1

21 2-00-00219 Screw, .25-20 x .50 322 2-00-03466 Screw, #10-16 x .500 T/F RHM 14

P-4717

STEERING & INSTRUMENT PANEL - PARTS LIST


1

2

3

4

5

6

7

10

14

19

8

21

111220

22

9

1723 16

22

7

18

15

8

1311

12

13

P-4717/9606

STEERING & INSTRUMENT PANEL - EXPLODED VIEW



1 7-82-00026 Key Switch (K-SW) 12 8-82-00024 Horn, Push Button (H-PB) 13 8-64-00008 Circuit Breaker (15 AMP) 84 0795-109 Harness, Instrument Panel (IP-WM) 15 8-48-00016 Voltmeter (VM) 1

6 8-48-05027 Gauge, Oil Pressure (OPG) 17 8-48-05023 Gauge, Hour Meter (HM) 18 8-48-05028 Gauge, Water Temperature (WTG) 19 7-40-05028 Light, Rec High - Solution Low 210 8-82-00044 Switch, Main Broom & Side Broom 2

11 7-82-00019 Switch, SPST On/Off (L) 212 7-82-00020 Switch, SPDT On/On 213 2-00-05060 Screw, #6 - 32 x 1.250 RHM 214 2-00-03062 Screw, #10 - 24 x .625 THM 115 2-00-00519 Washer, #10 Lock Med. Helical Spring 3

16 2-00-00605 Nut, #10 - 24 Hex. 517 8-90-07357 Wire, WTG to FG (Gas & Diesel Only) 218 8-48-05032 Gauge, Fuel (Gas & Diesel Only) 119 2-00-00455 Washer, #6 Flat 220 8-64-00012 Relay, Shaker Motor 1

21 2-00-03063 Screw, #10 - 24 x .750 THM 122 2-00-00466 Flat Washer, .833 x .250 x .031 123 8-82-00045 Switch, Shaker Motor (SM - SW) 124 2-00-04745 Hole Plug 225 2-00-04942 Hole Plug (Light SW) 1

26 7-11-04035 Kit, Low LP Indicator Light (LP Only) 127 2-00-01499 Lock Washer, #6 228 0795-111 Harness, Circuit Breaker 129 7-52-00080 Weldment, Instrument Panel 130 7-52-00081 Panel, Circuit Breaker Mount 1

31 8-82-00045 Switch, Glow Plug (Diesel Only) 132 2-00-00624 Nut, #6 - 32 Hex. 233 2-00-03061 Screw, #10 - 24 x .500 THM 234 8-08-00748 Bracket, Relay 135 8-64-05011 Relay (20 Sec. Time Delay) 1

36 2-00-02330 Nut, #10 - 32 Hex. 437 2-00-00512 Washer, #10 Int. 5

C-1304/9809

INSTRUMENT PANEL - PARTS LIST


29

3736

5 6 26 18817

3312

9

1615

1411

4

117

1615222021

10

23

2

25

2

311

28

30

24

3

SIDEBROOMSWITCH

MAINBROOMSWITCH

SHAKERMOTORSWITCH

1

2

1 2

1

2

1

2

VM

G

I

OPG

S I

G

FG S

G

I

HM

-

+

SQUEEGEEDECKSWITCH

BRUSHDECKSWITCH

REC. HIG

BLUE WIRE FROM LP PRESSURE SWITCH

HLIGHT

SOL. LOWLIGHT

SCRUBROTATIONSWITCH

SCRUBPRESSURESWITCH

321

321

123

123

LP ONLY

GAS & DIESELONLY

WTG

SI

H

GP-SW

(DIESEL ONLY)

-PB

K-SW

M2

CB-5 CB-4

CB-9

CB-3

CB-8

CB-2

CB-7

CB-1

CB-6

TD-2

12

36

32

2719

13

4335

1516

51

NOTE: IF ALL OPTIONS ARE NOT ORDERED,PLUG (1) 8-11-00015 INTO EACH WIRE NOTUSED.

C-1304/0603

INSTRUMENT PANEL - EXPLODED VIEW



1 7-82-00026 Key Switch (K-SW) 12 8-82-00024 Horn, Push Button (H-PB) 73 8-64-00008 Circuit Breaker (15 Amp) 84 0795-109 Harness, Instrument Panel (IP-WM) 15 8-48-00016 Voltmeter (VM) 16 8-48-05027 Gauge, Oil Pressure (OPG) 17 8-48-05023 Gauge, Hour Meter (HM) 18 8-48-05028 Gauge, Water Temp. (WTG) 19 7-40-05028 Light, Rec High - Solution Low 210 8-82-00044 Switch, Main Broom & Side Broom 1

11 7-82-00019 Switch, SPST On/Off (L) 212 7-82-00020 Switch, SPDT On/Off 21314 2-00-03062 Screw, #10-24 X .625 THM 215 2-00-00519 Washer, #10 Lock Med. Hel. Spr. 316 2-00-00605 Nut, #10-24 Hex 517 8-90-07357 Wire, WTG To FG (Gas & Diesel Only) 218 8-48-05032 Gauge, Fuel (Gas & Diesel Only) 119 2-00-04896 Plug 220 8-64-00012 Relay, Shaker Motor 1

212223 2-00-04604 Hole Plug 124 2-00-04757 Hole Plug 325 2-00-04942 Hole Plug (Light SW) 126 7-11-04035 Kit, Low LP Indicator Light (LP Only) 12728 0795-111 Harness, Circuit Breaker 129 7-52-00080 Weldment, Instrument Panel 130 7-52-00081 Panel, Circuit Breaker Mount 1

3132333435363737A 2-00-05060 Screw, 6-32 X 1.250 RHM 23838A 2-00-00455 Washer, #6 Flat 23939A 2-00-01499 Washer, #6 Lock 240 8-82-00045 Switch, Glow Plug (Diesel Only 140A 2-00-00624 Nut, 6-32 Hex 2

4142 2-00-03061 Screw, #10-24 X .500 THM 243 8-08-00748 Bracket, Relay 144 8-64-05011 Relay (20 Sec. Time Delay) 1454647484950 2-00-02330 Nut, #10-232 Hex 451 2-00-00512 Washer, #10 Int. 5

C-1305/9609

INSTRUMENT PANEL (MANUAL DUMP) - PARTS LIST


30

2

2

234

43

CB-5 CB-4

CB-9

CB-3

CB-8

CB-2

CB-7

CB-1

CB-6

29

10

19

2

25

2

3114 15

28

16

21

27

3736

5 6 26 18817

3312

9

37

1615

14

4

11

117

1

MAINBROOMSWITCH

1 2

1

2

VM

G

I

OPG

S I

G

FG S

G

I

HM

-

+

SQUEEGEEDECKSWITCH

BRUSHDECKSWITCH

REC. HIGHLIGHT

SOL. LOWLIGHT

SCRUBROTATIONSWITCH

SCRUBPRESSURESWITCH

321

321

123

123

LP ONLY

GAS & DIESELONLY

WTG

SI

H

GP-SW

(DIESEL ONLY)

-PB

K-SW

TD-2

12

36

32

22

3435

1516

NOTE: IF ALL OPTIONS ARE NOT ORDERED,PLUG (1) 8-11-00015 INTO EACH WIRE NOTUSED.

C-1305/0603

BLUE WIRE FROM LP PRESSURE SWITCH

INSTRUMENT PANEL (MANUAL DUMP) - EXPLODED VIEW



1 7-82-00017 Float, Switch (Solution Low) Ref.2 7-82-00021 Float, Switch (Rec. High) Ref.3 0875-008 Battery Ref.4 8-09-01083 Bushing, Connector (Liquid Tight) 25 2-00-05171 Boot, Protective (Red) 26 2-00-03063 Screw, #10 - 24 x .750 THM 47 8-32-09013 Horn Ref.8 2-00-00605 Nut, #10 - 24 49 2-00-04203 Boot, Protective (Black) 110 2-00-04937 Tie, Cable 2

11 0795-110 Harness, Machine 112 8-90-07443 Wire, M1 Sol. To Starter (B+) 113 7-13-07096 Clamp, Adjustable 3314 8-90-07167 Cable, Battery (Positive) 115 0882-227 Motor, Shaker Ref.16 8-09-01081 Bushing, Snap 117 2-00-05173 Boot, Protective (Black) 118 8-90-07433 Wire Assembly, Hopper (HO - WA) 119 2-00-04551 Terminal, .156 Bullet 220 2-00-00221 Screw, 1/4 - 20 x .750 HHC 4

21 2-00-00518 Washer, 1/4 Lock 722 2-00-04602 Clamp 323 2-00-00594 Nut, 1/4 - 20 Hex 724 2-00-04345 Ty-Rap 3525 8-82-00058 Switch, Back-Up Ref.26 0895-122 Harness, 423 LRG Engine 127 8-69-00005 Sender, Oil Pressure Ref.28 8-82-00046 Switch, Oil Pressure Ref.29 8-69-00013 Sender, Water Temperature Ref.30 2-00-04937 Tie, Cable 1

31 8-06-05006 Block, Terminal Ref.32 2-00-00519 Lock Washer, #10 433 2-00-00466 Washer, #10 234 7-90-07262 Cable, Battery (Negative) 135 0875-087 Diode Assembly 136 8-90-07442 Wire, Start 11 Sol. To Start Sol. 137 2-00-00183 Screw, 1/4 - 20 x .750 THM 338 2-00-04952 Boot, Protective (Red) 13940 8-09-01082 Bushing - Universal Ref.

41 2-00-03878 Grommet Ref.424344 8-90-07328 Cable, Ground 145 0775-226 Diode Assembly 146 2-00-00498 Lock Washer, 1/4 Ext. 147 2-00-01974 Washer, #10 Sealing 148 2-00-04721 Grommet 149 0895-113 Harness, Engine 150 2-00-04873 Clamp Ref.

C-1306/9903

FORD 425 WIRING (VARIABLE DUMP) - PARTS LIST


2

24

191

7

24

11

45

NOTE:

TOP

TAPE INDIVIDUALLYWHEN NOT USED

35

34

2714,38

44

9

53612

23 21 22 37

263049

20,21,236,8,32,33 26

4924

25

3 17 16 465

14 34

24

5O

HIGHRECOVERYSWITCHFLOAT

RECOVERY TANK(BACK WALL)

SOLUTION TANK(INSIDE WALL)

RECOVERYTANK

23

4

HORN

UESC

M1 ALT.BATTERY

+

-

GAS TANK(GAS ONLY)

D2

5

9 76 8 10

SEE INSTRUMENTPANEL

SOLUTIONLOW FLOAT

TAPE WIRES GOINGTO CARB SOL &FUEL PUMP ONLP VERSION

LRG423

OPS

TO FORDCARBSOL

SOL

(B+)

STARTER

STARTER

TO FORDENG. HARN.

ENG. HARN.

ROUTE HARNESS ABOVE LIGHTOPTIONS ALONG REAR OF FRAME

NOTE: THESE (3) WIRES MUST EXITMAIN HARNESS IN THE MIDDLEOF THE OPENING FOR LIGHTOPTIONS FOR THE REST OFTHE HARNESS TO FIT

OP-SW

WTS

FUELPUMP

CARBSOL

PMM

P

LL

12

328

15 4040

41

18

47

6

10

2928

SHAKERMOTOR

C1306/9903

FORD 425 WIRING (VARIABLE DUMP) - EXPLODED VIEW



1 7-82-00017 Float, Switch (Solution Low) Ref.2 7-82-00021 Float, Switch (Rec. High) Ref.3 0875-057 Battery Ref.4 8-09-01083 Bushing, Connector (Liquid Tight) 15 2-00-05171 Boot, Protective (Red) Ref.6 2-00-00232 Screw, 3/8-16 x .750 HHC Ref.7 8-32-09013 Horn Ref.8 7-90-07262 Cable, Battery (Negative) Ref.9 2-00-04952 Boot, Protective (Red) 110 2-00-04937 Tie, Cable 1

11 0795-110 Harness, Machine 112 2-00-03060 Screw, #10-24 x .250 THMS Ref.13 7-13-07096 Clamp, Adjustable 3314 7-90-07280 Cable, Battery (Positive) Ref.15 0882-227 Motor, Shaker Ref.16 8-09-01081 Bushing, Snap 117 2-00-05173 Boot, Protective (Black) Ref.18 8-90-07433 Wire Assy., Hopper (HO-WA) 119 2-00-04551 Terminal, .156 Bullet 220 2-00-04363 Screw, M8-1.250 x 20 mm Ref.

21 2-00-00409 Flat Washer, 5/16 Ref.22 2-00-04602 Clamp 323 2-00-03061 Screw, #10-24 x .500 RHM Ref.24 2-00-04345 Tye-Rap 3025 7-82-00008 Switch, Back-Up Ref.26 0895-092 Wire Harness Assembly (D1 127 8-69-00005 Sender, Oil Pressure Ref.28 8-82-00046 Switch, Oil Pressure Ref.29 8-69-00014 Sender, Water Temp. Ref.30 2-00-00056 Screw, #10-24 x .750 THM Ref.

31 2-00-00233 Screw, 3/8-16 x 1.000 HHC Ref.32 2-00-03829 Lock Washer, 3/8 Int./Ext. Ref.33 2-00-02360 Nut, 3/8-16 Hex Ref.34 2-00-04203 Boot, (Black) 335 8-08-00604 Bracket Ref.36 2-00-00519 Lock Washer, #10 237 2-00-00460 Flat Washer, #10 Ref.38 0875-087 Diode Assembly (D2) 139 2-00-00183 Screw, 1/4-20 x .750 THM 340 2-00-00518 Lock Washer, 1/4 ID Helical Spring 3

41 2-00-00594 Nut, 1/4-20 Hex 342 8-09-01082 Bushin,g Star Ref.43 2-00-03878 Grommet 144 8-90-07328 Cable, Ground Ref.45 2-00-00498 Lock Washer, ¼ Ext. 146 2-00-00605 Nut, #10-24 Hex 247 2-00-01974 Washer, #10 Sealing 148 0795-112 Harness, Engine 149 2-00-00530 Lock Washer, .31 Ref.50 0775-226 Diode Assembly 1

P-3659/9903

PERKINS WIRING (VARIABLE DUMP) - PARTS LIST


4

2

24

191

7

24

25 11

50

38

8292728

48

44

6,32,33

31,32

20,21,49

342624 13

9

3 16 1714 45 5




RECOVERYTANK

NOTE:TAPE INDIVIDUALLYWHEN NOT USED

23

4

HORN

B+

ALT.66A

+

-

FUEL TANK

D2

5 9 76 8

SEE INSTRUMENTPANEL

SOLUTIONLOW FLOAT

GLOWPLUGS

FSV

OP-SW

OPS

WTS12

34

35

30,36,46

2241 40 22 39

3646

47

10

30

PK


15 4042

43

18

SHAKERMOTOR

PERKINS WIRING (VARIABLE DUMP) - EXPLODED VIEW



1 7-82-00017 Float, Switch (Solution Low) Ref.2 7-82-00021 Float, Switch (Rec. High) Ref.3 0875-057 Battery Ref.4 8-09-01083 Bushing, Connector (Liquid Tight) 15 2-00-05171 Boot, Protective (Red) 2

6 2-00-03063 Screw, #10-24 X 3/4 THM 47 8-32-09013 Horn Ref.8 2-00-00605 Nut, #10-24 49 2-00-04203 Boot, Protective (Black) 110 2-00-04937 Tie, Cable 2

11 0795-110 Harness, Machine 112 8-90-07443 Wire, M1 Sol. To Starter (B+) 113 7-13-07096 Clamp, Adjustable 3814 8-90-07167 Cable, Battery (Positive) 115

16 8-09-01081 Bushing, Snap 117 2-00-05173 Boot, Protective (Black) 11819 2-00-04551 Terminal, .156 Bullet 220 2-00-00221 Screw, 1/4-20 X 3/4 HHC 4

21 2-00-00518 Washer, 1/4 Lock 722 2-00-04602 Clamp 323 2-00-00594 Nut, 1/4-20 Hex 724 2-00-04345 Tye-Rap 3525 8-82-00058 Switch, Back-Up Ref.

26 0895-122 Harness, 423 LRG Engine 127 8-69-00005 Sender, Oil Pressure Ref.28 8-82-00046 Switch, Oil Pressure Ref.29 8-69-00013 Sender, Water Temp. Ref.30 2-00-04937 Tie, Cable 1

31 8-06-05006 Block, Terminal Ref.32 2-00-00519 Washer, #10 Lock 433 2-00-00466 Washer, #10 234 7-90-07262 Cable, Battery (Negative) 135 0875-087 Diode Assembly 1

36 8-90-07442 Wire, Start 11 Sol To Start Sol. 137 2-00-00183 Screw, 1/4-20 X .750 THM 338 2-00-04952 Boot, Protective (Red) 139 2-00-01128 Butt Splice 140 8-90-07328 Cable, Ground 1

41 2-00-00498 Washer, 1/4 Ext. Lock 142 2-00-01974 Washer, #10 Sealing 143 0895-099 Harness, Engine 144 2-00-04873 Clamp Ref.

P-3663

FORD 425 WIRING (MANUAL DUMP) - PARTS LIST


4

132

24

19

39

1

7

24

11

NOTE:

TOP

TAPE INDIVIDUALLYWHEN NOT USED

35

34

2714,38

44

23 21 22 37

26

4924

25

3 17 16 465

14 34

24

5O


13

46

46

TAPE

CUT OFF TERMINALS ON WIRES 13&15STRIP THEN ADD ITEM 39USE ITEM 13 TO FASTENTO LEFT FRONT CORNER OF SOLUTION TANKTAPE

46

1313 15

A

A

L

A



RECOVERYTANK

23

4

HORN

ALT.BATTERY

+

-

GAS TANK(GAS ONLY)

D2

5 9 76 8 10

SEE INSTRUMENTPANEL

SOLUTIONLOW FLOAT

TAPE WIRES GOINGTO CARB SOL &FUEL PUMP ONLP VERSION

LRG423

OPS

TO FORDENG. HARN.

ROUTE HARNESS ABOVE LIGHTOPTIONS ALONG REAR OF FRAME

OP-SW

WTS

FUELPUMP

CARBSOL

PL

12

328

47

6

10

2928

P-3663

9

53612

263049

20,21,236,8,32,33

UESC

M1

TO FORDCARBSOL

SOL

(B+)

STARTER

STARTER

ENG. HARN.

FORD 425 WIRING (MANUAL DUMP) - EXPLODED VIEW



1 7-82-00017 Float, Switch (Solution Low) Ref.2 7-82-00021 Float, Switch (Rec. High) Ref.3 0875-057 Battery Ref.4 8-09-01083 Bushing, Connector (Liquid Tight) 15 2-00-05171 Boot, Protective (Red) Ref.

6 2-00-00232 Screw, 3/8-16 x .750 HHC Ref.7 8-32-09013 Horn Ref.8 7-90-07262 Cable, Battery (Negative) Ref.9 2-00-04952 Boot, Protective (Red) 110 2-00-04937 Tie, Cable 1

11 0795-110 Harness, Machine 112 2-00-03060 Screw, #10-24 x .250 THMS Ref.13 7-13-07096 Clamp, Adjustable 3814 7-90-07280 Cable, Battery (Positive) Ref.15 2-00-00183 Screw, 1/4-20 Hex 3

16 8-09-01081 Bushing, Snap 117 2-00-05173 Boot, Protective (Black) Ref.18 2-00-00518 Washer, Lock, 1/4 I.D. Hel. Spr. 319 2-00-04551 Terminal, .156 Bullet 220 2-00-04363 Screw, M8-1.250 x 20 mm Ref.

21 2-00-00409 Flat Washer, 5/16 Ref.22 2-00-04602 Clamp, Adjustable 323 2-00-03061 Screw, #10-24 x .500 RHM Ref.24 2-00-04345 Tye-Rap 3025 7-82-00008 Switch, Back-Up Ref.

26 0895-092 Wire Harness Assembly (D1) 127 8-69-00005 Sender, Oil Pressure Ref.28 8-82-00046 Switch, Oil Pressure Ref.29 8-69-00014 Sender, Water Temperature Ref.30 2-00-00056 Screw, #10-24 x .750 THM Ref.

31 2-00-00233 Screw, 3/8-16 x 1.000 HHC Ref.32 2-00-03829 Lock Washer, 3/8 Int./Ext. Ref.33 2-00-02360 Nut, 3/8-16 Hex Ref.34 2-00-04203 Boot, (Black) 335 8-08-00604 Bracket Ref.

36 2-00-00519 Lock Washer, #10 237 2-00-00460 Flat Washer, #10 Ref.38 0875-087 Diode Assembly (D2) 139 8-90-07328 Cable, Ground 140 2-00-00498 Washer, Lock Ext. 1

41 2-00-00605 Nut, 10-24 Hex 242 2-00-01974 Washer, #10 Sealing 143 2-00-01128 Butt Splice 144 2-00-00594 Nut, 1/4-20 Hex 345 2-00-00605 Nut, #10-24 Hex 2

46 2-00-01974 Washer, #10 Sealing 147 0895-112 Harness, Engine 148 2-00-00530 Lock Washer, .31 Ref.

C-1303/9609

PERKINS WIRING (MANUAL DUMP) - PARTS LIST


4

4

2

24

191

7

24

25 11

38

8292728

47

39

6,32,33

31,32

20,21,48

342624 13

9

3 16 1714 40 5




RECOVERYTANK

NOTE:TAPE INDIVIDUALLYWHEN NOT USED

23

4

HORN

B+

ALT.66A

+

-

FUEL TANK

D2

5 9 76 8

SEE INSTRUMENTPANEL

SOLUTIONLOW FLOAT

GLOWPLUGS

FSV

OP-SW

OPS

WTS12

34

35

30,36,41

2244 18 22 15

3645

46

10

30

PPMM

LL


13TAPE

CUT OFF TERMINALS ON WIRES 13&15STRIP THEN ADD ITEM 43USE ITEM 13 TO FASTENTO LEFT FRONT CORNER OF SOLUTION TANKTAPE

13

46

46

46

13 15

A A

A

L

C-1303/9608

PERKINS WIRING (MANUAL DUMP) - EXPLODED VIEW



1* REF Patent/Patents Pending 12 8-18-00490 Bi-directional Pedal 13 8-18-00517 Front Instrument Panel 14 8-18-00516 Top Instrument Panel 15* REF Turn Off-Lock Wheel 1

6* REF ATF/Dextron Fluid Only 17* REF Fill Marker 18* REF No Gasoline or Combustibles 19* REF Do Not Use with Flammables 110 8-18-00521 Left Side Control Panel 111* REF Fire Hazard-Fuel Could Explode 1

12* REF Gasoline Only (Gas models) 1REF Diesel Fuel Only (Diesel models) 1

13* REF Surface Hot-Stay Clear 114 8-18-00500 Side Broom-Pull to Raise 115* REF Moving Belts-Stay Clear 1

16* REF Moving Fan Blade-Stay Clear 217* REF Exhaust Warning 118* REF Pinch Point-Stay Clear 619* REF Cover/Hopper Could Close 220* REF No Step 3

21~ 8-18-00487 Blank Square-Option Covers 122 8-18-00527 Alto (medium) 123 8-18-00526 American-Lincoln (large) 124 8-18-00525 American-Lincoln (medium) 225 8-18-00541 7760 1

26 REF Serial Plate 127 2-00-04115 Rivet 228 8-50-05022 Pad (foot pedal) 329 7-50-05136 Pad (edge) 1

*Contained in Warning Decal Kit 0760-896~Can be ordered separately, but is also included in 0760-896

P5169A/1003

DECALS - PARTS LIST


21

15

18 163

12

13

7

8

23

22

19

16

24

WITH COVER CLOSED

2524

25

26

27 1

1819

20

3018

10

9

18 18

5

14

4

29

28

2

6

11

20

17

P5169A/2-04

DECALS - EXPLODED VIEW


NOTES


TABLE OF CONTENTS - CHAPTER 3

Notes ..................................................................................................................................................... 3-2Electrical Schematic, Gas (Variable Dump) .............................................................................................. 3-3Electrical Schematic, Diesel (Variable Dump) ........................................................................................... 3-4Electrical Schematic, Gas (Manual Dump) ............................................................................................... 3-5Electrical Schematic, Diesel (Manual Dump) ............................................................................................ 3-6Connection Diagram, Gas/LP (Variable Dump) ......................................................................................... 3-7Connection Diagram, Diesel (Variable Dump) .......................................................................................... 3-8Connection Diagram, Gas (Manual Dump) ............................................................................................... 3-9Connection Diagram, Diesel (Manual Dump) ............................................................................................ 3-10Overhead Guard Option ............................................................................................................................ 3-11Brush Options ............................................................................................................................................ 3-12Side Broom Option - Manual Dump .......................................................................................................... 3-14Broom Options .......................................................................................................................................... 3-16Back-up Alarm ........................................................................................................................................... 3-17Lights, options ........................................................................................................................................... 3-18Turn Signal Option .................................................................................................................................... 3-20Warning Lights (Standard) ......................................................................................................................... 3-22Warning Lights with Overhead Guard ....................................................................................................... 3-24Fire Extinguisher Option ........................................................................................................................... 3-26Flame Arresting Gas Cap Option .............................................................................................................. 3-27Safety Air Cleaner ..................................................................................................................................... 3-28Debris Basket Option ................................................................................................................................ 3-29Detergent & Solution Tank, ESP Option .................................................................................................... 3-30Recovery Tank & Detergent Pump, ESP Option ....................................................................................... 3-32LP Tank System Option ............................................................................................................................. 3-34LP Ford Engine ......................................................................................................................................... 3-36Ford Engine Shutdown Option .................................................................................................................. 3-38Perkins Engine Shutdown Option .............................................................................................................. 3-40Suspension Seat Option ............................................................................................................................ 3-42Tire Options ............................................................................................................................................... 3-43Vacuum Wand Option ............................................................................................................................... 3-44Wet Sweep Bypass ................................................................................................................................... 3-45Instrument Panel, ESP Option .................................................................................................................. 3-46Wiring, ESP Option ................................................................................................................................... 3-48Spare Parts Kit, Gas/LP(Variable Dump) .................................................................................................. 3-50Spare Parts Kit, Diesel (Variable Dump) ................................................................................................... 3-51Spare Parts Kit, Gas/LP (Manual Dump) ................................................................................................... 3-52Spare Parts Kit, Diesel (Manual Dump)..................................................................................................... 3-53Index ..................................................................................................................................................... 3-54Warranty.................................................................................................................................................... 3-59


NOTES

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American-Lincoln7760

3-3

7760 SCHEMATIC DIAGRAM - GAS/LP (VARIABLE DUMP) MACHINE

C1316/9603

12

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3

6

7760 SCHEMATIC DIAGRAM - DIESEL (VARIABLE DUMP) MACHINE


3-4

C1317/9602

12

V

OLT

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310811

12679

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C118/9603 3


3-5

7760 SCHEMATIC DIAGRAM - GAS/LP (MANUAL DUMP) MACHINE

C1318/9603

12

V

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AT

TE

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3

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C1319/9602

7760 CONNECTION DIAGRAM - DIESEL (MANUAL DUMP) MACHINE


3-6

7760 CONNECTION DIAGRAM - GAS/LP (VARIABLE DUMP) MACHINE

C1320/9903

39

35 37

38

151515 15

2

6

6 7

1515

AA B

A

B

A A

BB

A

1 1

1 1

2 222

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3

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SHAKERMOTOR SW OPTION

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CB-WH

21

21

19

19

16

Q R S

16

13

13

7

7

6

6

2

2

4

4

5

5

8

8

9

9

10

10

10

11

1111AA

12

12

INSTRUMENT LIGHTSARE OPTIONS

G

I

32

31

34

33

S

S

12

12

12

24

12

31

31

12

36 36

16

31

50 36

36

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18

18

19

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31

31

C

B

A

A

C

D

C

C

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A

C

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A

AA

A

B

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B

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G

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SG

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(+)

SQUEEGEE DECK SW BRUSH DECK SW

1

1 1

2

2 2

3

3 3

1

2

3

SCRUBROTATION SW SCRUB

PRESSURE SW.

30

19

25

40

18

43

14 42

REC. HIGHLIGHT

SOL. LOWLIGHT

41

16

20

16 31

36

IP-WH

GS

OPTIONL-SW.

1

2

24

28 1111

31

AB

D

H-PB

9

26

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DIESEL

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1

2

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5

7 6

4

17

SHUT DOWN

OPTION

LIGHT

35

8

36

27

M2

8530

86

87

22 2119

19

19

41

40 24 12 21

22 23

18

18

24

41 19

AB

A

A

A

A A A A

BL

AN

KB

LA

NK

BL

AN

KB

LA

NK

BL

AN

KB

LA

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B

B

B

A B

2344

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30

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

30

25

25

14

14

20

20

41

41

44

44

17

17

34

34

37

37

38

38

39

39

40

40

13

13

42

42

43

43

17

24

24

26 27

2726

28

28

29

29

32

32

33

33

1

1

10

10

11

11

12

12

15

15

21

21

22

22

23

23

12 11 10 9 8

5 4 2

67

21 19 18 13

CB-5 CB-4 CB-3 CB-2 CB-1

CB-9 CB-8 CB-7 CB-6

OPTION

CB

-WH

M-WH

M-WH

FE-WH

E-WH

39

46 46

46 4625

25

254646

46

46

18

18 18

25 21

21

2146

46

46

46

46

46

46

46

46

46

46

46

46

D D

C CB

A

CBA

J

K

B

C C

A A

A

BK

E

F

F

G

G

H

H

I

I

J

B

E

43 42

25

30 4821

47

5 6 8

7

D2 9 10

BACKUP

SW. BU-SW BR-SW

OPTION

4646

19

46

25

13

13

24

24

47

22

15

15

46

L

L

L

B

A

A

B

C

A

A

A

A

A

23A

B

C

D

E

F

A

B

C

D

E

F

23

N

BLANK BLANK

N1

2222

4646

2424

2727

GS27

46

HO-WA

SM

HD-SW

HO-SW

VARI-DUMPONLY

C

C

C 1

NO

NO 3

NO

13

15

BLK

BLK

WH

TW

HT

12

20

SL-SW

28

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11 7

L

C

B

A

L

C

B

A

1 4

M

F

E

D

C

B

A

P

F

E

D

C

B

A

P

M

10 5

12 6

33 2

32 3

29 1

26

YEL

RED

TAN

WHT

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LT.BLU

LT.GRN

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Blank

Blank Blank

1440 38 37

41

44

1234

GSOPTION

BLK

WHT

BLK

RH-SW

E

ELEFT TAIL &BRAKE LIGHT

LEFTREARTURNSIGNAL

R

A

47

360°ROTATINGFLASHING

360°FLASHING

STROBEGS FGS

GAS ONLY

49 34 49

48

24

2 9

9

99

8

7

4

2

1

24

24

7

4

8

21

1

47

23

C

A A

B

BA

B

B

B

B

B

A

A

A

A

A

B

A

A

A

BACKUP ALARM

E

E

R

A

RIGHT TAIL &BRAKE LIGHT

RIGHT REARTURN SIGNAL

SH-SW

DL-SW

SECTION

B

10

1

3

LS-DMP

PUMP

10

BLK

BLK RED

RED

MTR

DETGPUMP

1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9

R1

7

8

1

2

GS

DETG. HIGH

SOL. HIGH F REC-SW

1 4

2 5

3 644

33 53

46

9

36

5GRN

RED

BRN

PLUGTOGETHER

IF NOT RECYCLE

WIRES 44 &19B

ESP-WH

BLU

YELINDICATOR FLASHER

TURN SIGNALS

SECTION "A"

22

24

23

A

E

E

E

AE

B

ALEFT FRONTTURN SIGNAL

LEFTHEADLIGHT

RIGHTHEADLIGHT

RIGHT FRONTTURN SIGNAL

(NC)

(NC)

(NO)

(NO)

(C)

(C)TL

42

17

1515

19

15

15

A

AA

A

A

A

42

ALARMSTATR

N

TO WIRE NO. 17

(BUTT SPLICE)

AUTOMATIC OVERRIDE

M41

S

43

2

1

OPTIONS

+ -

BLK

ECT

CPS

1DK BLU

TAN/ORG

RED/GRN

TAN/WHT

12VBATTERY

GRAY

DK/BLU

GRY/RED

LTGRN/RED

GRAY

GRAY/RED

YEL/BLK

RED/GRN

LT GRN 238

LT BLU 169

TAN/WHT

TAN/ORG

BLK

BLKRED

2

456789

1112

+

-

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PRIMARYCOIL

RED

LT.BLU

WTSWTS

ORG

OPS

(NC)(NO)

(C)

OP-SW

LT.GRN

YEL

WHT BLK 38A

LG GRN 904A

BLK 38YEL 36

RED

TAN RED 32 RED 16

BLK 57C

BLK

GRNRED/

TAN 262

LT.GRN

LT.GRN

TB-1

YEL

CARB. SOL

FUEL PUMPGAS ONLY

GAS ONLY

DISTRIBUTORDISTRIBUTOR

1

2

3

4

STARTERM1

RELAYS

I

PM

STARTERMOTOR B

95A ALT.

0895-122 A/L

LRG 423 ENGINEWIRING HARNESS

SS

B+

AI

50

10

29

29

A

A

A

B111

2

3

6

TD-2


3-7

7760 CONNECTION DIAGRAM - DIESEL (VARIABLE DUMP) MACHINE

C1321/9609

39

35 37

38

151515 15

2

6

6 7

1515

AA B

A

B

A A

BB

A

1 1

1 1

2 222

2 2

3


SHAKERMOTOR SW OPTION

DUST CONTROL SW.

CB-WH

IP-WHOPTIONL-SW.

1

2

24

281111

31

AB

D

H-PB

9

26

B K-SW

GP-SW

1

2

BST

I

1 2

A

5

7 6

4

17

SHUT DOWN

OPTION

LIGHT

35

8

36

27

M2

8530

86

87

22 2119

41AB

A23

44

17

12 11 10 9 8

5 4 2

67

21 19 18 13

CB-5 CB-4 CB-3 CB-2 CB-1

CB-9 CB-8 CB-7 CB-6

OPTION

CB

-WH

M-WH

M-WH

39

46 46

46 4625

25

254646

46

46

18

18 18

25 21

21

2146

46

46

46

46

46

46

46

46

46

46

46

46

D D

C CB

A

CBA

J

K

B

C C

A A

A

BK

E

F

F

G

G

H

H

I

I

J

B

E

43 42

25

30 4821

47

5 6 8

7

D2 9 10

BACKUP

SW. BU-SW BR-SW

OPTION

46

46

19

46

25

13

13

24

24

47

22

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L

L

B

A

A

B

C

A

A

AGS

27

46

HO-WA

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HO-SW

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C

C

C 1

NO

NO

NO 3

13

15

BL

KB

LK

WH

TW

HT

12

20

SL-SW

28

HORN1440 38 37

41

449

9

1234

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BLK

WHT

BLK

RH-SW

E


LEFTREARTURNSIGNAL

R

A

47


360°FLASHING

STROBEGS FGS

GAS ONLY

49 34 49

48

24

2 9

9

24

24

7

4

8

21

1

47

23

C

A A

B

A

A

A

A

A

B

A

A

A

BACKUP ALARM

E

E

R

A



SH-SW

DL-SW

SECTION

B

10

1

3

LS-DMP

10

BLK

BLK

PUMP

RED

RED

MTR

MTR

DETGPUMP

R1

8

7 1

2

GS

DETG. HIGH

SOL. HIGH F REC-SW

1 4

2 5

3 644

33 53

46

9

36

5GRN

RED

BRN

PLUGTOGETHER

IF NOT ESPWIRES 44 &19B

ESP-WH

BLU


TURN SIGNALS

SECTION "A"

22

24

23

A

E

E

E

AE

LEFT FRONTTURN SIGNAL

LEFTHEADLIGHT

RIGHTHEADLIGHT


(NC)

(NC)

(NO)

(NO)

(C)

(C)

ALARMSTAT

PRESSURESTAT

TO WIRE NO. 17

(BUTT SPLICE)

AUTOMATIC OVERRIDE

43

2

1

OPTIONS

(B)

(S)

E-WH

STARTERMOTOR

+ -

12 VBATTERY

BLK 2 1

B

D1RED

WTS

GRAY

RED

WHITE FSV

M3

TA

N

RE

D

LT.B

LU

PU

RP

LE

BL

K

BL

K

BL

K

GR

N

66 AMPALTERNATOR

WH

T

WH

T

GR

AY

RE

D

GLOW PLUGS

OPS

OR

G

YE

L

LT.G

RN

(C)

OP-SW

(NO)(NC)

TA

N

BRN

TAN

TAPE IFNO SHUT-

DOWN

YELYEL

YEL

GRN

GRN

LT.GRN

BR

N

BL

U

GRN

YEL

BLK

21

21

19

19

16

Q R S

16

13

13

7

7

6

6

2

2

4

4

5

5

8

8

9

9

10

10

10

11

1111AA

12

12

BL

AN

KB

LA

NK

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C


G

I

32

31

34

33

S

S

12

12

12

24

12

31

31

12

36 36

16

31

50 36

36

4018

18

18

19

31

31

31

C

B

A

A

C

D

C

C

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A

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A

AA

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B

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G

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1 1

2

2 2

3

3 3

1

2

3


PRESSURE SW.

30

19

25

40

18

43

14 42

REC. HIGHLIGHT

SOL. LOWLIGHT

41

16

20

16 31

36

GS

BL

AN

KB

LA

NK

50

10

29

29

A

A

A

B11

GAS ONLY

1

2

3

6

TD-2

19

19

40 24 12 21

22 23

18

18

24

41 19

A

A

A

A A A A

BL

AN

KB

LA

NK

BL

AN

KB

LA

NK

A A

B

B

B

A B

Z Y X W V U T

30

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

30

25

25

14

14

20

20

41

41

44

44

17

17

34

34

37

37

38

38

39

39

40

40

13

13

42

42

43

43

24

24

26 27

2726

28

28

29

29

32

32

33

33

1

1

10

10

11

11

12

12

15

15

21

21

22

22

23

23

23A

B

C

D

E

F

A

B

C

D

E

F

23

N

BLANK BLANK

N1

2222

4646

2424

2727

99

8

7

4

2

1

BA

B

B

B

B

B 1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9 11 7

L

C

B

A

L

C

B

A

1 4M

F

E

D

C

B

A

P

F

E

D

C

B

A

PM

10 5

12 6

33 2

32 3

29 1

826

YEL

RED

TAN

GRAY

WHT

ORG

LT.BLU

LT.GRN

Blank Blank

Blank Blank


3-8

7760 CONNECTION DIAGRAM - GAS/LP (MANUAL DUMP) MACHINE

C1322/9609

39

35 37

38

151515 15

2

6

6 7

15

AA B

A

B

A A

B

1 12 222

SIDE BROOM SW

CAP OFF WIRES15B,35 &37

CAP OFFCAP OFFWIRES

8,27,35&36

WIRES2A & 8

MAIN BROOM SW

CB-WH


G

I

32

31

34

33

S

S

12

12

12

24

12

31

31

12

36 36

16

31

36

36

4018

18

18

19

31

31

31

C

B

A

A

C

D

C A

C

B B

A

C

A

A

AA

A

B

A

B

B

A

G

G

I

I29

29

D

C

SG

I

VM

OP

FGWT

HM

(-)

(+)


1

1 1

2

2 2

3

3 3

1

2

3


PRESSURE SW.

30

19

25

40

18

43

14 42

REC. HIGHLIGHT

SOL. LOWLIGHT

41

16

20

16

50

31

36

IP-WH

GS

OPTIONL-SW.

1

2

24

281111

31

AB

D

H-PB

9

26

USEDON

DIESEL

B K-SW

1

2

BST

I

A

5

7 6

4

17

SHUT DOWN

OPTION

LIGHT

35

8

36

27

22 21 1941A

BA

2344

17

12 11 10 9 8

5 4 2

67

21 19 18 13

CB-5 CB-4 CB-3 CB-2

CB-9 CB-8 CB-7 CB-6

OPTION

CB

-WH

M-WH

M-WH

FE-WH

E-WH

39

46 46

46 4625

25

2546

46

46

46

18

18 18

25 21

21

2146

46

46

46

46

46

46

46

46

46

46

46

46

D D

C CB

A

CBA

J

K

B

C C

A A

A

BK

E

F

F

G

G

H

H

I

I

J

B

E

43 42

25

30 4821

47

5 6 8

7

D2 9 10

BACKUP

SW. BU-SW BR-SW

OPTION

4646

19

46

25

13

13

24

24

47

22

15

15

46

L

L

L

B

A

A

B

C

A

A

A

A

AGS27

46

CAP OFF

CUT OFF TERMINALS ON

CAP

CAPOFF

OFF

WIRES

RECONNECTWITH ABUTT

SPLICE

WIRES 13&15 THEN

27&46

ONLY

C 1NO 3

13

1512

20

SL-SW

28

HORN1440 38 37

41

44

234

GS

BLK

WHT

BLK

RH-SW

E


LEFTREARTURNSIGNAL

R

A

47


360°FLASHING

STROBEGS FGS

GAS ONLY

49 34 49

48

24

2 9

9

24

24

7

4

8

21

1

47

23

C

A A

B

A

A

A

A

A

B

A

A

A

BACKUP ALARM

E

E

R

A



SH-SW

DL-SW

SECTION

B

10

1

3

LS-DMP

10

BLK

BLK RED

PUMP

RED

MTR

MTR

DETGPUMP

R1

8

7 1

2

GS

DETG. HIGH

SOL. HIGH F REC-SW

1 4

2 5

3 644

33 53

46

9

36

5GRN

RED

BRN

PLUGTOGETHER

IF NOT ESPWIRES 44 &19B

ESP-WH

BLU


TURN SIGNALS

SECTION "A"

22

24

23

A

E

E

E

AE

B

ALEFT FRONTTURN SIGNAL

LEFTHEADLIGHT

RIGHTHEADLIGHT


(NC)

(NC)

(NO)

(NO)

(C)

(C)TL

42

17

1515

19

15

15

A

AA

A

A

A

42

ALARMSTATR

N

TO WIRE NO. 17(BUTT SPLICE)

AUTOMATIC OVERRIDE

M41

S

43

2

1

OPTIONS

+ -

BLK

ECT

CPS

1DK BLU

TAN/ORG

RED/GRN

TAN/WHT

12VBATTERY

GRAY

DK/BLU

GRY/RED

LTGRN/RED

GRAY

GRAY/RED

YEL/BLK

RED/GRN

LT GRN 238

LT BLU 169

TAN/WHT

TAN/ORG

BLK

BLKRED

2

456789

1112

+

-

UESC

PRIMARYCOIL

RED

LT.BLU

WTSWTS

ORG

OPS

(NC)(NO)

(C)

OP-SW

LT.GRN

YEL

WHT BLK 38A

LG GRN 904A

BLK 38YEL 36

RED

TAN RED 32 RED 16

BLK 57C

BLK

GRNRED/

TAN 262

LT.GRN

LT.GRN

TB-1

YEL

CARB. SOL

FUEL PUMPGAS ONLY

GAS ONLY

DISTRIBUTORDISTRIBUTOR

1

2

3

4

STARTERM1

RELAYS

I

PM

STARTERMOTOR B

95A ALT.

0895-122 A/L

LRG 423 ENGINEWIRING HARNESS

SS

B+

AI

11 7

L

C

B

A

L

C

B

A

1 4

M

F

E

D

C

B

A

P

F

E

D

C

B

A

P

M

10 5

12 6

33 2

32 3

29 1

26

YEL

RED

TAN

WHT

ORG

LT.BLU

LT.GRN

Blank Blank

Blank

Blank Blank

2323 A

B

C

D

E

F

A

B

C

D

E

F

N

BLANK BLANK

N1

2222

4646

2424

2727

99

8

7

4

2

1

BA

B

B

B

B

B 1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9

21

21

19

19

16

Q R S

16

13

13

7

7

6

6

2

2

4

4

5

5

8

8

9

9

10

10

10

11

1111AA

12

12

BLA

NK

BLA

NK

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

19

19

40 24 12 21

22 23

18

18

24

41 19

A

A

A A A A

BLA

NK

BLA

NK

BLA

NK

BLA

NK

A A

B

B

B

A B

Z Y X W V U T

30

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

30

25

25

14

14

20

20

41

41

44

44

17

17

34

34

37

37

38

38

39

39

40

40

13

13

42

42

43

43

24

24

26 27

2726

28

28

29

29

32

32

33

33

1

1

10

10

11

11

12

12

15

15

21

21

22

22

23

23

50

10

29

A

A

A

B111

2

3

6

TD-2


3-9

7760 CONNECTION DIAGRAM - DIESEL (MANUAL DUMP) MACHINE

C1323/9609

39

35

OPTION

37

38

151515 15

2

6

6 7

15

AA B

A

B

A A

B

1 12 222


CAP OFFWIRES,15B

35 &37

CB-WH

INSTRUMENT LIGHTSARE OPTIONS GAS ONLY

G

I

32

31

34

33

S

S

12

12

12

24

12

31

31

12

36 36

16

31

36

36

4018

18

18

19

31

31

31

C

B

A

A

C

D

C

C

B B

A

C

A

A

AA

A

B

A

B

B

A

G

G

I

I29

D

C

SG

I

VM

OP

FGWT

HM

(-)

(+)


1

1 1

2

2 2

3

3 3

1

2

3


PRESSURE SW.

30

19

25

40

18

43

14 42

REC. HIGHLIGHT

SOL. LOWLIGHT

41

16

20

16

50

31

36

IP-WH

GS

OPTIONL-SW.

1

2

24

281111

31

AB

D

H-PB

9

26

B K-SW

GP-SW

1

2

BST

I

1 2

A

5

7 6

4

17

SHUT DOWN

OPTION

LIGHT

35

8

36

27

22 2119

41A BA

2344

17

12 11 10 9 8

5 4 2

67

21 19 18 13

CB-5 CB-4 CB-3 CB-2CAPOFF

WIRES2A&8

CAPOFF

WIRES 827,35 & 36

CB-9 CB-8 CB-7 CB-6

OPTION

CB

-WH

M-WH

M-WH

39

46 46

46 4625

25

254646

46

46

18

18 18

25 21

21

2146

46

46

46

46

46

46

46

46

46

46

46

46

D D

C CB

A

CBA

J

K

B

C C

A A

A

BK

E

F

F

G

G

H

H

I

I

J

B

E

43 42

25

30 4821

47

5 6 8 D2 9 10

SW. BU-SW BR-SW

OPTION

4646

19

46

25

13

13

24

24

47

22

46

L

L

L

B

A

A

B

C

A

A

AGS

27

46

C 1NO 3

13

1512

20

SL-SW

28

HORN1440 38 37

41

44

1234

GSOPTION

BLK

WHT

BLK

RH-SW

E


LEFTREARTURNSIGNAL

R

A

47


360°FLASHING

STROBEGS FGS

GAS ONLY

49 34 49

48

24

2 9

9

24

24

7

4

8

21

1

47

23

C

A A

B

A

A

A

A

A

B

A

A

A

BACKUP ALARM

E

E

R

A



SH-SW

DL-SW

SECTION

B

10

1

3

LS-DMP

10

BLK

BLK REDRED

MTR

MTR

DETGPUMP

PUMP

R1

8

7 1

2

GS

DETG. HIGH

SOL. HIGH F REC-SW

1 4

2 5

3 644

33 53

46

9

36

5GRN

RED

BRN

PLUGTOGETHER

IF NOT ESP

WIRES 44 &19B

ESP-WH

BLU


TURN SIGNALS

SECTION "A"

22

24

23

A

E

E

E

AE

LEFT FRONTTURN SIGNAL

LEFTHEADLIGHT CAP OFF

WIRES27&46

CAP OFF

CAP OFF

CUT OFFTERMINALSON WIRES

13&15RECONNECTAS SHOWN

RIGHTHEADLIGHT


(NC)

(NC)

(NO)

(NO)

(C)

(C)

ALARMSTAT

PRESSURESTAT

TO WIRE NO. 17

(BUTT SPLICE)

AUTOMATIC OVERRIDE

43

2

1

OPTIONS

WTSWTS

(B)

(S)

E-WH

STARTERMOTOR

+ -

12 VBATTERY

BLK 2 1

B

D1RED

WTS

GRAY

RED

WHITE FSV

M3

TAN

RE

D

LT.B

LU

PU

RP

LE

BLK

BLK

BLK

LT.G

RN

66 AMPALTERNATOR

WH

T

WH

T

GR

AY

RE

D

GLOW PLUGS

OPS

OR

G

YE

L

LT.G

RN

(C)

OP-SW

(NO)(NC)

TAN

BRN

TAN

TAPE 1F NOSHUT-DOWN

YELYEL

YEL

LT.GRN

GRN

GRN

BR

N

BLU

GRN

YEL

BLK

I

J

11 7

9

9

L

C

B

A

L

C

B

A

1 4M

F

E

D

C

B

A

P

F

E

D

C

B

A

PM

10 5

12 6

33 2

32 3

29 1

826

YEL

RED

TAN

GRAY

WHT

ORG

LT.BLU

LT.GRN

Blank Blank

Blank Blank

23A

B

C

D

E

F

A

B

C

D

E

F

23

N

BLANK BLANK

N1

2222

4646

2424

2727

99

8

7

4

2

1

BA

B

B

B

B

B 1

K1K

A

B

C

D

E

F

A

B

C

D

E

F

2

4

7

8

9

21

21

19

19

16

Q R S

16

13

13

7

7

6

6

2

2

4

4

5

5

8

8

9

9

10

10

10

11

1111AA

12

12

BLA

NK

BLA

NK

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

BLA

NK

BLA

NK

50

10

29

29

A

A

A

B111

2

3

6

TD-2

A

19

19

40 24 12 21

22 23

18

18

24

41 19

A

A

A

A A A A

BLA

NK

BLA

NK

BLA

NK

BLA

NK

A A

B

B

B

A B

Z Y X W V U T

30

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C D E F

A B C

A B C

30

25

25

14

14

20

20

41

41

44

44

17

17

34

34

37

37

38

38

39

39

40

40

13

13

42

42

43

43

24

24

26 27

2726

28

28

29

29

32

32

33

33

1

1

10

10

11

11

12

12

15

15

21

21

22

22

23

23


3-10

USQ EEGEEVACUUMMOTOR

O L COOLERI

E STE I GPOW R ER NY I D RC L N E

RE RNTUBLOCK

ER AREELWH

MO OT R

FILTER

CYLINDERN ROCO T L

VALVE

SQU EEEGEDECK

YLINDERC

SCRUBDECK

YLINDC ER

4C

C3270 PSI

2C

C1

SIDE BROOMMOT RO

SIDEROOMB

VEVAL

D VE & ARRI AUXILI YPUMP

IN

OH PPERN ROCO T L

VALVE

B

D

A

C

OUT

L F CYL NDI T I ER

SCRU BR SB U HMOTORS

M I DERDU P CYL N

SDU TN OCO TR L

MOTOR

W SWEEPETBYPA VALUESS

(OPTIONAL)

3.05Cir.

15 00P IS

2200 PSI

P T

.1 02C .ri

.1 20C r.i

2 02 0R MP

1.24 15.0 Cir. .Cir

2 050PSI

04.5C r.i

4 0.5Cir.

010.010.

i .C r.Cir

P1

1

2

3

4T

1T

9.7 PMG

8. PM2 G

1. M5 GP

50. 9 1CIR.

1.93CIR.

A

A

P

B

B

P 882A 0 034 / 8

RESERVOIR

.75GPM

P MAIN CONTROLVALVE


1-37

HYDRAULIC SCHEMATIC - VARIABLE DUMP

10.0

1.93CIR.

10.0 10.0

CIR. CIR. CIR.

2500PSI

4.5CIR.

0.154CIR.

2200PSI

2200RPM

1.24 1.02CIR

1.02CIR

CIR

E POW R STEERINGRCYLINDE

SIDERB OOM

VALVEO L(OPTI NA )

3.05Cir.

1500PSI

L

P T

R

T T

3

2

1

A B

P5113/0803

HYDRAULIC SCHEMATIC - MANUAL DUMP


1-38


OVERHEAD GUARD OPTION - EXPLODED VIEW

OPTION NO. 0780-379


1 7-30-05086 Guard ( Weldment ) 12 7-81-00120 Support ( Weldment ) 13 7-81-00121 Support-( Weldment ) 14 7-81-00188 Support-( Weldment ) Ref.5 2-00-00239 Screw, 1/2 - 13 x 1.000 HHC 12

6 2-00-02352 Nut, Hex 1/2 - 13 x .875 x .484 127 2-00-02312 Lock Washer, Helical Spring 1/2 Med 168 2-00-01444 Flat Washer, .750 x .520 x .062 169 2-00-00240 Screw, 1/2 - 13 x 1.250 HHC 4

P-4621/9703

P4621A/9703

5

1

3

9

8

7

8

76

2

5

8

6

7



Disc Brushes:

1 7-08-03170-1 Nylon (Black) 31 7-08-03172-1 Polyprolene/Amerfil (.040) 31 7-08-03173-1 Straight Wire 31 7-08-03205-1 Super Grit (60/45/25) Brown 31 7-08-03262-1 Soft Nylon 3

Sectional Brushes:

3 0760-283 Brush Plate Attachments 34 2-00-04221 Pin, Spring 6

Plastic Back:

5 7-08-03207-1 Super Grit 185 7-08-03193-1 Straight Wire 185 7-08-03194-1 Nylon (Black) 185 7-08-03248-1 Soft Nylon 185 7-08-03196-1 Polyprolene/Amerfil (.040) 185 7-08-03197-1 Amergrit 186 2-00-02706 Screw, 1/4 - 20 x 1.000 HHM 67 2-00-00518 Washer, Helical Spring 1/4 Med 68 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 6

Pad Driver Assembly:

2 7-44-05026 Lug 29 0772-065 Pad Driver (Right Hand Thread - Black) 29 0772-066 Pad Driver (Left Hand Thread - Red) 110 7-32-03015 Center-Lok II for Clockwise Rotation 210 7-32-03013 Center-Lok II for Counterclockwise Rotation 111 7-32-03016 Holder for Clockwise Rotation 211 7-32-03014 Holder for Counterclockwise Rotation 1

P4195c/9609

BRUSH OPTIONS - PARTS LIST


8

7

9

6

5

4

3 2

10

11

21

P4195C/9706

BRUSH OPTIONS - EXPLODED VIEW



1 2-00-04210 Clamp 22 2-00-00049 Screw, #10-24 x .500 23 2-00-00512 Lock Washer, #10 24 2-00-00605 Nut, Hex #10-24 25 8-21-04030 Edging 1

6 7-10-00029 Cable 17 2-00-00585 Nut, Hex 5/16-18 118 2-00-00530 Lock Washer, Helical Spring 5/16 119 7-08-00705 Cable Bracket 110 8-15-01003 Collar, 3/4 ID w/setscrew 1

11 7-09-01134 Bushing, 3/8-16 Thd. 112 7-79-00060 Lift Cable Strap 113 7-08-00841 Bracket Side Broom 114 2-00-00409 Flat Washer, 5/16 515 7-03-04154 Side Broom Arm 1

16 7-08-00859 Side Broom Bracket 117 2-00-03029 Screw, 5/16-18 x 1.00 HSFHC 318 0885-061 Hydraulic Broom Drive Motor, w/Key 119 7-25-06038 Adapter Flange 120 8-08-03107 Side Broom 1

21 2-00-00447 Flat Washer 1.25 x .25 122 2-00-00518 Lock Washer, 1/4 423 2-00-03537 Screw, 1/4-28 x 2.000 HHC 124 2-00-03564 Screw, 5/16-18 x 1.000 525 2-00-02310 Lock Washer, Helical Spring 3/8 1

26 2-00-00232 Screw, 3/8-16 x .75- HHC 127 7-18-00215 Side Broom Label 128 8-82-00044 Switch 129 2-00-04918 Fitting 230 8-33-02216 Hose, ORS-4-Str. Ends 2

31 2-00-04895 Fitting 232 2-00-00218 Screw, 5/16-18 x 2.00 HHC 333 2-00-05350 Screw, 1/4-28 x .625 HHC 3

C-0360/9609

SIDE BROOM OPTION (MANUAL DUMP) - PARTS LIST


2728

2

1

3

45

30

31

B

A

CONTROLBLOCK

19

14

18

A17

24

32

B

16

15

1413

8

7

12

29

87

25

22

11

10

9

8

7

6

20

2122

23

7

8

14

C0360/9609

SIDE BROOM OPTION (MANUAL DUMP) - EXPLODED VIEW



1 8-08-03180 Proex and Wire 11 8-08-03190 Proex 11 8-08-03191 Natural Fiber and Wire 11 8-08-03193 Nylon 11 8-08-03200 Poypro Prolene 1

1 8-08-03196 Nylon, High Density 11 8-08-03198 Fiber and Wire, High Density 12 8-08-03107 Poly Prolene 12 8-08-03177 Nylon 1

P-4195a/9609

2

1P4195a

BROOM OPTIONS


OPTION NO. 0780-377


1 2-00-00491 Grommet 12 2-00-00455 Flat Washer, .375 x .156 x .062 103 2-00-05119 Screw, #6-32 x 1.50 RHMS 24 7-82-00008 Switch 15 2-00-01499 Lock Washer, #6 -32 Helical Spring 1

6 2-00-04578 Male Bullet Plug 17 2-00-00221 Screw, 1/4 - 20 x .750 HHC 28 2-00-00501 Lock Washer, 1/4 Int. 19 2-00-00828 Terminal 110 8-32-09009 Backup Alarm 1

11 2-00-00409 Flat Washer, .687 x .343 x .062 212 2-00-00518 Lock Washer, Helical Spring 1/4 Int. 213 2-00-00594 Nut, Hex 1/4 - 20 214 2-00-00624 Nut, #6 - 32 Hex 215 8-64-00008 Circuit Breaker 15 AMP 1

16 2-00-00507 Star Washer 1/4 INT. 1

P-4899/9609

BACK-UP ALARM


HEADLIGHTS/TAILLIGHTS/INSTRUMENT LIGHTS: 0880-351HEADLIGHTS/TAILLIGHTS/BRAKE LIGHTS/INSTRUMENT LIGHTS: 0880-354


1 8-08-00871 Light Bracket with Knockouts 42 8-08-00872 Backing Plate 43 2-00-00501 Lock Washer, 1/4 Int. 324 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 165 8-40-05028 Headlight 2

6 2-00-04578 Male Bullet Plug 47 8-90-07358 Ground Wire 48 8-40-05030 Instrument Light and Lead 49 2-00-04588 Wire Nut 110 8-82-00027 Light Switch, Push/Pull 1

11 8-40-05029 Taillight 212 7-90-07229 Wire 113 2-00-00409 Flat Washer, .687 x .343 x .062 214 2-00-04876 Screw, 1/4 - 20 x .500 BHS 1615 8-28-05011 Fuse, FU-1 15 Amp 1

P-4822/9609

LIGHTS OPTION - PARTS LIST


15

10

12

2

73

4

6

5

1

3

89

14

13

2

6

6

7

313

4

11

1

314

P4822/9609

24A

MAINHARNESS

FRONT

HMOP

VM

FGWT

REAR

PANELHARNESS

LIGHT SWITCH

LIGHTS OPTION - EXPLODED VIEW


HEADLIGHTS/TAILLIGHTS/INSTRUMENT LIGHTS/BRAKE LIGHTS & TURN SIGNALS: 0880-355

KEY NO. PART NUMBER DESCRIPTION QTY1 8-08-00871 Knockout Light Bracket 42 8-08-00872 Backing Plate 43 2-00-00501 Lock Washer, 1/4 Int. 324 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 165 8-40-05028 Head Light 2

6 2-00-04578 Bullet Plug (Male) 107 8-90-07358 Ground Wire 88 8-40-05030 Instrument Light and Lead 49 2-00-04588 Wire Nut 110 8-82-00027 Light Switch, Push/Pull 1

11 8-40-05029 Tail Light / Brake Light 212 8-64-00008 Circuit Breaker (15 Amp) 113 8-11-00044 Boot 114 8-11-00015 Terminal 115 8-82-00039 Switch, Brake 1

16 2-00-00519 Lock Washer, # 10 Hel. 217 2-00-04876 Screw, 1/4 - 20 x .500 BHS 1618 2-00-00605 Nut, Hex MS 1/4 - 20 x .437 x .187 219 7-90-07229 Wire 120 2-00-00409 Flat Washer, .687 x .343 x .062 2

212223 2-00-01994 Screw, # 8 - - 15 x .750 T/F RH 124 2-14-03197 Rubber Washer, 1.000 x .187 x .125 125 8-82-00025 Turn Signal Switch 1

26 8-40-05027 Turn Signal Light 42728 2-00-00455 Flat Washer # 10 229 8-28-05011 Fuse, FU-1 15 Amp 130 2-00-00220 Screw, 1/1 - 20 x .625 HHC 2

P 4823/9609

TURN SIGNAL OPTION - PARTS LIST


29

10

19

173

111

5

7

4

3

26

7

13

1214

37

2

6

89

5

20

12

3

17

23

6

24

26

25

18 16

4

28 1530

HARNESSPANEL

LIGHT SWITCH

REAR

FRONT

FUSE HOLDER

BACKSIDE OFCIRCUIT BREAKERPANEL

FROMCB8

FROMHARNESS

USED WITHOUTLIGHT OPTIONS

BUTTSPLICE FLASHER

TURN SIGNAL SWITCH

MAINHARNESS

GR

EE

N

YE

LLO

W

BLA

CK

P4823/9706

TURN SIGNAL OPTION - EXPLODED VIEW


ROTATING LIGHT


1 8-40-05033 Red 18-40-05041 Yellow 1

2 2-00-04578 Connector 13 2-00-00491 Grommet 14 2-00-00512 Lock Washer, #10 Int 2

FLASHING LIGHT


5 8-40-05033 Red 18-40-05041 Yellow 1

6 2-00-04578 Connector 17 2-00-00491 Grommet 18 2-00-00512 Lock Washer, #10 Int 29 2-00-04897 Screw, #10 - 24 x 1.250 THM 210 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

STROBE LIGHT


11 8-40-05033 Red 18-40-05041 Yellow 1

12 2-00-00838 Terminal 113 2-00-00491 Grommet 114 2-00-00512 Lock Washer, #10 Int 215 2-00-04578 Connector 116 2-00-04341 Grommet 117 2-00-03063 Screw, #10 - 24 x .750 THM 218 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

LIGHT SUPPORT


19 8-81-00145 Weldment 120 8-90-07362 Wire Assembly 121 2-00-00491 Grommet 1

CIRCUIT BREAKER


22 8-64-00008 Circuit Breaker (15AMP) 123 8-11-00044 Boot 124 8-11-00015 Terminal 1

P-4902/9609

WARNING LIGHTS (STANDARD) - PARTS LIST


20

21

19

1

3

2

4

5

6

9

7

8

10

23

22

24

17

11

12

1314

18

15

16

P4902

WARNING LIGHTS (STANDARD) - EXPLODED VIEW


ROTATING LIGHT

KEY NO. PART NUMBER DESCRIPTION QTY1 8-40-05033 Red 1

8-40-05041 Amber 12 2-00-04578 Connector 13 2-00-00491 Grommet 14 2-00-00512 Lock Washer, #10 Int 2

FLASHING LIGHT


8-40-05041 Amber 16 2-00-04578 Connector 17 2-00-00491 Grommet 18 2-00-00512 Lock Washer, #10 Int 29 2-00-04897 Screw, #10 - 24 x 1.250 THM 210 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2

STROBE LIGHT


8-40-05041 Amber 112 2-00-00838 Terminal 113 2-00-00491 Grommet 114 2-00-00512 Lock Washer, #10 Int 215 2-00-04578 Connector 116 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 217 2-00-03063 Screw, #10 - 24 x .750 THM 2

GUARD WIRE & SUPPORT ASSEMBLY

KEY NO. PART NUMBER DESCRIPTION QTY18 8-58-05228 Light Support 119 2-00-00221 Screw, 1/4 - 20 x .750 HHC 420 8-90-07363 Wire Assembly 121 2-00-00491 Grommet 122 2-00-00518 Lock Washer, Helical Spring 1/4 Med 42324 2-00-03063 Screw, #10 - 24 x .750 THM 325 2-00-04209 Clamp 326 2-00-00426 Flat Washer, .500 x .218 x .062 327 2-00-00512 Lock Washer, #10 Int 328 2-00-00605 Nut, Hex MS #10 - 24 x.375 x .125 3

CIRCUIT BREAKER

KEY NO. PART NUMBER DESCRIPTION QTY29 8-64-00008 Circuit Breaker (15AMP) 130 8-11-00044 Boot 131 8-11-00015 Terminal 1

P-4901/9609

WARNING LIGHT with OVERHEAD GUARD - PARTS LIST


1

3

7

2

6

4

8

5

9

26

17

1112

1314

16

10

15

RED

BLACK

19

18

282726

25

24

21

22

25 26

2827

24

21

20

30

29

31

CB9

CB5

6B

6A

21

P4901/9511

WARNING LIGHTS with OVERHEAD GUARD - EXPLODED VIEW



1 8-83-04033 Fire Extinguisher 12 2-00-00221 Screw, 1/4 - 20 x .750 HHC 43 980657-1 Lock Washer, 1/4 Split 44 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 4

P-4872-3/9704

P4872-3/9704

H15

1

2

H25

DRIVER’SCOMPARTMENT

FIRE EXTINGUISHER


OPTION NO. 0880-105


1 8-11-00024 Flame Arresting Gas Cap 12 8-83-04022 Fuel Tank with Gauge 1

P-4875/9601

1

P4875

FLAME ARRESTING GAS CAP



1 8-23-03064 Wing Nut Assembly 12 8-24-04111 Filter Element 1

P-4839/9601

END CAP

12

AIR CLEANER

TO CARBURETOR

P-4839/9607

SAFETY AIR CLEANER


KEY NO. PART NUMBER DESCRIPTION QTY1 7-06-00001 Debris Basket 12 7-27-07156 Debris Basket Frame 13 2-00-04685 Screw, 1/4-20 x .750 HHC 24 2-00-04590 Sealing Washer, 1/4 25 2-00-04686 Lock Washer, 1/4 2

6 2-00-04688 Nut, Hex 1/4-20 27 3-73-00024 Edging 3.75 ft.

C-0354/9609

6

6

4

4

DRILL .281 DIA HOLE - 2 PLACESUSE PUNCH MARKS FOR LOCATION

C0354/9609

3

3

5

7

1

2

DEBRIS BASKET


KEY NO. PART NUMBER DESCRIPTION QTY1 7-13-07084 Hose Clamp 102 2-74-00001 Fitting 33 2-00-05022 Fitting, Tee 1/4 NPT 14 7-82-00017 Float 25 2-00-04628 Fitting, Nipple 1/4 NPT to 3/8 NPT 16 2-00-05020 Sealing Washer 17 2-00-05018 Nut 18 2-00-05014 O-Ring Seal 49 2-00-05015 Sealing Washer 410 2-00-05239 Flat Washer, 2x1.063 x .125 SS 211 7-25-02038 Fitting, 90° Elbow, Pipe to Hose 112 2-00-03407 Clamp 413 7-33-02328 Hose, Pump to Solution Tank 114 2-00-04654 Fitting, 90° 215 7-87-02147 Detergent Feed Tube 18” 316 2-95-04268 Elbow, Street 3/4 NPT 217 2-00-04689 Flat Washer, .687 od X.260 id x .050 418 7-83-04162 Detergent Tank 119 7-25-02080 Fitting, Bulkhead (Detergent Float) 120 2-00-05346 Fitting, Bulkhead (Detergent Tank) 121 2-00-05025 Pump, ESP 122 2-00-04685 Screw, 1/4-20 x .750 HHC SS 423 7-81-00187 Detergent Tank Support 124 2-00-02329 Hose, Pump to Recovery Tank 125 2-00-04590 Sealing Washer, 1/4 x .063 426 2-00-04687 Lock Washer, 1/4 Med. HS SS 427 2-00-04688 Nut, Hex 1/4-20 x .437 x .218 SS 428 2-00-01246 Nut, #10-24 x 1.500 RHM 629 2-00-00089 Screw, #10-24 x 1.500 RHM 430 7-87-02129 Tube 131 2-00-05019 O-Ring Seal 132 2-00-05003 Fitting, Reducer 133 2-00-00641 Nut Fiber 134 2-00-04655 Fitting, 90º Elbow 135 2-00-03261 Grommet 136 2-00-05412 Fitting, Union-Reducer Connector 237 7-60-05031 Pump, Peristaltic Metering 138 2-00-05056 Screw, #10-24 x 2.000 SCH 239 8-75-01207 Spacer 240 2-00-00426 Flatwasher, .50 OD x .219 ID x .063 641 2-00-00498 Washer, external Star 242 7-87-02130 Tube (Cut to 11.00) 143 2-00-04578 Terminal 14445 2-00-00828 Terminal 146 3-61-00189 Wire, Black-16 AWG. 1’47 2-00-01490 Bolt 148 2-00-03702 Flatwasher 249 2-00-04751 Fitting, 90º Swivel Elbow 150 2-00-04608 Fitting, ¾ NPT Couping 151 2-95-02518 Fitting, ¾ NPT Close Nipple 152 2-00-04469 Fitting, 90º Elbow 153 7-24-04022 Solution Inlet Filter 154 2-00-04736 Fitting, ¾ NPT Connector 155 2-00-05035 Reducing 90º Elbow ¼ to 1/8 NPT 1

P-5170/0007

DETERGENT & SOLUTION TANK, ESP OPTION - PARTS LIST


TO DETERGENTPUMP COUPLING ATSOLUTION TANK

22

1

1

15

14

19

14

10

H108

H107

21

21

H28

H107H108

H206

1918

18

424

DETERGENTTANK

TOFLOAT

723

654321

SOLUTION TANK

158

22

9

16

1

2

TODETERGENT

PUMP

15

P5170-1/9704

1

2 STRAINER

24

8 9

12

11

13

20

17

FROM PUMP

DETERGENT & SOLUTION TANK, ESP OPTION - EXPLODED VIEW


KEY NO. PART NUMBER DESCRIPTION QTY1 7-13-07084 Hose Clamp 62 2-00-05014 O-Ring Seal 23 2-00-05015 Sealing Washer 24 2-00-03407 Clamp 15 7-33-02328 Hose, Pump to Solution Tank 1

6 7-87-02147 Detergent Feed Tube 18” 17 2-95-04268 Elbow, Street 3/4 NPT 18 7-60-05025 Pump, ESP 19 7-33-02329 Hose, Pump to Recovery Tank 110 2-00-01246 Nut, #10-24 Hex 4

11 2-00-00089 Screw, #10-24 x 1.500 RHM 412 7-87-02129 Tube 113 2-00-04479 Terminal, 3-Way 114 2-00-04655 Fitting, 90° 115 2-00-03261 Grommet 1

16 2-00-04345 Ty-Rap 117 7-60-055031 Pump, Peristaltic Metering 118 2-00-02848 Screw, #10-32 x .500 RHM 319 2-00-00519 Lock Washer, #10 Med. HS 320 2-00-00426 Flat Washer 7

21 8-11-00015 Terminal, 1/4 Male Blade Covered 122 2-00-02296 Washer, #10 Star 123 2-00-01081 Screw, #8-32 x .500 RHPH 124 2-00-00506 Lock Washer, #8 Int. 225 2-00-00842 Terminal 1

26 0780-071 Tubing Connector Service Parts Kit Ref.27 0780-072 Hi-Hat Poppet Service Parts Kit Ref.28 0780-073 Bellows Module Service Parts Kit Ref.29 2-00-04751 Fitting, 90° Swivel Elbow 130 2-00-04608 Fitting, 3/4 NPT Coupling 1

31 2-95-02518 Fitting, 3/4 NPT Close Nipple 132 2-00-04469 Fitting, 90° Elbow 133 7-24-04022 Solution Inlet Filter 134 2-00-04736 Fitting, 3/4 NPT Connector 1

P-5171/9809

RECOVERY TANK & DETERGENT PUMP, ESP OPTION - PARTS LIST


141

P5171/9706

15

22 10

8

10A

TO SOLUTIONFEEDLINKAGE

TO SCRUB BRUSHES

TO SOLUTIONTANK

CUT OFF EXISTING TERMINAL,RESTRIP & REPLACE WITH#45 2-00-04281

CUT OFF EXISTING TERMINAL,RESTRIP & REPLACE WITH2-00-04626

NOTE:USE PST PIPE SEALANT ON STEEL PIPECONNECTIONSUSE TEFLON TAPE ON PLASTIC CONNECTIONS

RIGHT HAND SIDEMAIN BROOM CHAMBER

CAMELWIRINGHARNESS

RECOVERYTANK

54 8 11

20

8

9

10

733

34 2

32

3130

29

4

348

TO SOLUTIONTANK

TO RECOVERYTANK

TO PUMP INLETMOVE EXISTING HWD.& CLAMP TO TOP HOLE

CUT EXISTING SLEEVE IN1/2, (APPROX. 3.50")

REF. 7-08-00437

19

18

16

13

1720

25

RECOVERY TANK & DETERGENT PUMP, ESP OPTION - EXPLODED VIEW



*1 N3-0042-1 Coupling 1*2 N2-1106 Fitting, 1/4 NPT x 1/4 FM 45° 2*3 N2-1108 Fitting, 1/4 NPT x 3/8 SAE Straight 1*4 N30-3001-15 Hose, 5/16 ID x 53" Lg. #6 UL 1*5 N2-1107 Fitting, 1/4 NPT x 3/8 SAE 90° 2

6 8-30-05171 Guard, LP Tank 1*7 N3-0038-1 Relief Valve 1*8 N3-0037-1 Fitting, Bulkhead 19 7-15-01038 Collar Weldment 210 7-43-05004 Lock Weldment 1

11 2-00-00220 Screw, 1/4-20 x .63 Lg. 212 2-00-00518 Washer, Lock 1/4 213 8-83-04016 Tank, LP(comes with fitting) 114 2-00-00233 Screw, HHC 3/8-16 x 1.00 Lg. 715 2-95-04182 Nut, 3/8-16 Fiber 3

16 2-00-03702 Washer, Flat 21718 7-50-05143 Pad 219 2-00-02708 Screw, HHC 5/16-18 x 1.00Lg. 420 2-00-00585 Nut, Hex 5/16-18 THDs 4

21 2-00-00530 Washer, Lock 5/16 422 2-00-00409 Washer, Flat 423 2-00-02310 Washer, Lock 3/8 42425 2-00-04757 Hole Plug (Choke) 1

26 7-11-04035 Light, Low LP Indicator 12728 Fitting (comes w/8-33-04016) Ref.*29 N30-3001-12 Hose, 5/16 ID x 56” long, #6 UL 1

*All Nolff’s Carburetion Inc. parts listed are contained on LP Tank Kit No. 7-11-04009

P4787-5/0503

LP TANK SYSTEM OPTION - PARTS LIST


LP TANK SYSTEM OPTION - EXPLODED VIEW

P4787-5/0503



1* 0769-015 Carburetor 12* Fitting, 1/2 NPT x 5/8 Tube 90° Elbow 23* Hose Clamp #8 44* Hose, 5/8 I.D. x 24 Lg., Fuel 15 2-00-00246 Screw, 1/4 - 20 x 2.250 HHC 2

6 7-75-01096 Spacer, .750 x .343 x 1.13 278 2-00-00220 Screw, 1/4 - 20 x .625 HHC 49 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 410 2-00-03702 Flat Washer, .625 x .281 x .063 4

11* Bracket 112* 0769-017 Fuelock Filter 113* Fitting, 1/4 NPT x 3/8 SAE 90° Elbow 114* Hose Assembly 5/16 I.D. x 56.00" Lg. 115* Fitting, 3/8 NPT x 5/8 Hose x 45° 1

16* Hose - Balance Line 3/8 I.D. x 18.00" Lg. 117* Fitting, 1/4 NPT Nipple 118 2-00-00416 Flat Washer, .750 x .265 x .062 219 2-00-00594 Nut, 1/4 - 20 x .437 x .218 220 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 2

21* Fitting, 1/8 NPT x 7/32 Tube 90° Elbow 122* 0769-018 Regulator - Baporizer (Blue Spring) 123* Fitting, 1/4 NPT x 3/8 Hose Straight 124* Fitting, 3/8 NPT x 5/8 Tube 90° Elbow 125* 0769-016 Carburetor Gasket (Manifold) 1

26* Vac Hose, 1/4 I.D. x 27 Lg. 127* Fitting, 1/8 NPT x 3/8 Hose 90° 22829* 2-00-01128 Butt Connector 130 3-61-00189 Wire, 16 Gauge Black 1

31 2-00-00828 Terminal, Ring .25 132 8-33-02266 Elbow 133 2-00-02216 Hose Clamp 234 8-87-02110 Adapter 1

NOTE: All parts marked with an * are contained in LP Engine Kit # 7-11-04015

P-4918-1/9610

LP FORD ENGINE - PARTS LIST


1

34

32

23334

3 2

56

89 10

1112

133

15

14

18

19

16

20

21

17

22

27

24

3

25

26

27

TOBULKHEADFITTING

LP FORD ENGINE - EXPLODED VIEW



1 8-64-00004 Relay, Automatic Override 12 8-63-05013 Regulator, Pressurestat 13 7-40-05028 Light, Warning 14 8-63-05011 Regulator, Alarmstat 15 8-09-01070 Bushing, 3/8 NPT x ½ NPT 1

6 2-95-02537 Pipe Tee, ½ NPT (Galv.) 17 2-00-04638 Pipe, Nipple ½ NPT x 3/8 NPT 18 2-00-02474 Plug, ½ NPT Hex HD 19 2-00-04808 Terminal, Amp. 52936 or Equiv. 1110 2-00-00838 Terminal, Etc. B-337-10 or Equiv. 1

11 2-00-00049 Screw, #10-24 x .500 RHM 212 2-00-04626 Terminal, Holl. FP5336F or Equiv. 113 2-00-04576 Terminal, Holl. XMP9654S or Equiv. 114 2-00-01128 Terminal, Butt Splice 115 2-00-00519 Washer, #10 Lock 2

16 2-00-04345 Tye Rap 1017 3-61-00189 Stranded, 16 awg. Black 20’18 2-00-00605 Nut, #10-24 2

P-4959/9609

FORD ENGINE SHUTDOWN - PARTS LIST


11

91815

10 3

1

4

3

2

1

GS

17

4 5

67

8

12

17

9

1314

2

4

2

ALARMSTAT

PRESSURSTAT

YELLOW

GREEN

NC

NC

NO

NO

C

C

1 2 3 4

AUTOMATICOVERRIDE

RENGINEHARNESS

P4959/9607

31D

16

FORD ENGINE SHUTDOWN - EXPLODED VIEW



1 8-64-00004 Automatic Override Relay 12 8-90-07365 Wire, (GS) to Automatic Override #4 13 2-00-00049 Screw, #10-24 X .50 RHMS 24 2-00-00519 Washer, #10 Lock 25 2-00-00605 Nut, #10-24 2

6 7-40-05028 Warning Light 17 8-90-07398 Wire, (A.O. #1) to Alarmstat C 18 8-90-07399 Wire, (A.O. #2) to Butt Splice 19 8-90-07400 Wire, (A.O. #3) to Pressurestat NO 110 2-00-04345 Ty-Rap 1

11 8-90-07404 Wire, Pressurestat NC to Wire #17 112 8-90-07402 Wire, Pressurestat C to Alarmstat NC 113 8-90-07401 Wire, Pressurestat NC to Alarmstat NO 114 8-63-05012 Alarmstat Regulator 115 8-09-01070 Alarmstat Bushing, 3/8-1/2 NPT 1

16 2-00-02474 Pipe Plug, 1/2 NPT 117 2-95-02537 Tee 118 2-00-04638 Reducer, 3/8 to 1/2 119 8-63-05013 Pressurestat Regulator 1

P-5126/9609

PERKINS ENGINE SHUTDOWN - PARTS LIST


3

45

29

8

7

1

4

3

2

1

GS

1713D

6

10

10

11

YEL

BRN

GRN

BLK

19

9

1112 13

7

14

8

15

17

16

18

TO AO#2

TO AO#3 TO AO#1

TO WARNINGLIGHT

GRN

BLU

YEL

BLU

YELBR

N

NC

NC

C

C

NO NO

GRN

P5126/9706

PERKINS ENGINE SHUTDOWN - EXPLODED VIEW



1 8-69-00015 Seat without armrests 12 2-00-00225 Screw, 5/16-18 x 1.500 HHC 43 2-00-00409 Flat Washer, .687 x .343 x .062 44 8-71-00016 Shim Block 45 2-00-02322 Lock Washer 5/16 4

6 2-00-00644 Nut, 5/16-18 Lock 47 8-09-04272 Armrest Kit (Includes both Armrests) 1

0780-109 Suspension Seat Option (Includes all the Above)

P-5080/9601

WEIGHT ADJUSTMENT LEVER

BACKREST ADJUSTMENT

FORWARD/BACKWARDADJUSTMENT LEVER

7

1

2

3

4

6P5080

SUSPENSION SEAT



1 7-89-08068 Rear Drive Tire, 6" Wide 11 7-89-08071 Siped Rear Drive Tire 11 0780-098 Front Tire, Urethane 2

P-4554/9601

TIRE OPTIONS


OPTION NO. 0780-382


1 7-13-07097 Clip 102 2-00-04312 Screw, #10 - 24 x .625 T/C HH 103 7-03-00040 Adapter 14 634118-4 Clarke Hose 15 639804-4 Clarke 1 1/2" Wand Assembly 1

6 638828-4 14" Squeegee 17 7-18-00121 Decal, Warning 1

P-4930/9601

1, 2

3

4

6

5

7

VACUUM WAND OPTION



1 7-88-00038 Solenoid Valve (N.O.) 12 2-00-04978 ORFS Run Tee, 3/4-16 to 13/16-16 13 8-08-00590 Bracket 14 2-00-04924 ORFS Run Tee, 3/4-16 to 13/16-16 15 2-00-01980 Screw, 1/4 - 20 x 2.500 HHC 2

6 8-33-02190 Hose (Gas) 16 7-33-02205 Hose (Diesel) 17 2-00-03702 Flat Washer, .625 x .281 x .062 18 2-00-00501 Lock Washer, 1/4 Int. 19 2-00-00518 Lock Washer, Helical Spring 1/4 Med 210 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2

11 7-15-01031 Spacer 212 2-00-05046 Fitting, 90° Elbow 113 7-33-02192 Hose Ref.14 8-33-02214 Hose Ref.15 7-82-00020 Switch 1

16 7-90-07228 Wire, Jumper 1

P-4881/9601

3746H46

I

P4881/9809

TO PRESSURE SIDE OFDUST CONTROL MOTOR

109 8

1

12

213

14

WIRINGHARNESS

7

11

4

3

5

615

TO MAIN BROOMMOTOR

TO RETURN SIDE OFDUST CONTROL VALVE

TO NO. 2 PORT MAINCONTROL VALVE

16

1

2

1

2

3

SHAKERMOTORSWITCH

DUSTCONTROLSWITCH

37

15B

WET SWEEP BYPASS OPTION



1 0795-114 ESP Wiring Harness 12 7-52-00082 ESP Instrument Panel 13 7-82-00022 DPS ON/OFF Switch 14 7-90-07233 Wire Assembly, Gr. for Detergent Low & Solution High 15 7-40-05028 Light 2

6 7-39-00021 Knob 17 2-00-01703 Screw, #8-32 x .875 RHM 28 2-00-02296 Lock Washer, #10 Ext. 29 7-30-05057 Guard, Rheostat 110 2-00-00529 Lock Washer, Helical Spring #8 Med. 2

11 2-00-00602 Nut, Hex MS #8-32 x .375 x .125 212 7-18-00136 Decal, Detergent Flow 1

C1231

INSTRUMENT PANEL, ESP OPTION - PARTS LIST


EXISTING INSTRUMENTPANEL HARNESS

INSTRUMENTPANEL

1

41A

4419B

3

5

6

K1

7

8

2

59

64

31

1 4

2

3 6

5

H191

H191

H190

H190

H124

8

7

6

5

3

2

4

C1231-1/9704

12

H124

INSTRUMENT PANEL, ESP OPTION - EXPLODED VIEW



1 0795-114 ESP Wiring Harness, Section A 12 0795-114 ESP Wiring Harness, Section B 13 8-82-00036 LS - DMP Switch 14 2-00-04345 Wire Tie 95 2-00-04551 Terminal, .156 Male 2

6 2-00-03418 Terminal, .250 FISO Female 27 8-21-04019 Edging 18 2-00-03575 Carriage Bolt 29 2-00-00407 Flat Washer, .562 x .265 x .062 210 8-08-00532 Bracket 1

11 2-00-00426 Flat Washer, .500 x .218 x .062 212 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 213 2-00-00594 Nut, Hex MS #10-24 x .375 x .125 214 2-00-00519 Lock Washer, HS #10 Med. 215 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2

16 2-00-04749 Radial Locking Spring Pin .125 x 1.375 117 2-00-03059 Screw, #10-24 x .375 THM 218 8-11-00015 Terminal, .250 FISO 219 2-00-04578 Terminal, .156 Male 1

C1217/9609

WIRING, ESP OPTION - PARRTS LIST


DETERGENT

TANK

SOLUTION

TANKRECOVERY

TANK

INSTRUMENT

PANEL

DL-SW

EXISTING

SH-SW

RH-SW

12 5

ESP HARNESSSECTION B ESP HARNESS

SECTION A

1

11

7

H9

H86

H72

H10 H25

H206

H11

2

9

8

10

3

C1217-1/9704

3

GND

DETG.PUMP

4

6

RED

5 GPMPUMP

BLK

LS-DMPMACHINE

WIRINGHARNESS

REMOVE EXISTINGTERMINALS

SOLUTIONCONTROLLINKAGE

WIRING, ESP OPTION - EXPLODED VIEW


OPTION NO. 0780-405


BROOM AND HOPPER COMPONENTS

7-25-08036 Flap, Broom Chamber Front 17-25-08032 Flap - Broom Chamber 17-25-08034 Flap - Broom Chamber Rear Sides 27-25-08033 Flap - Broom Door 27-29-00226 Gasket - Brrom Door 17-25-08068 Flap - Hopper Lip 17-68-05019 Seal Outer Door 1

SQUEEGEE COMPONENTS

7-77-00107 Rubber Rear Squeegee Outer 17-77-00108 Rubber Side Squeegees 27-77-00105 Rubber Rear Squeegee Inner 1

FILTERS

8-24-04106 Engine Air Cleaner Element 17-24-04032 Hydraulic Return Filter Element 17-24-04046 Rubber Rear Squeegee Inner 1

ENGINE RELATED COMPONENTSFord LSG gas/LPG Engine

8-24-04128 Engine Oil Filter 18-24-04138 Fuel Filter 12-00-05334 Belt - Governor 12-00-05335 Belt - Alternator 1

SPARE PARTS - GAS/LP (VARIABLE DUMP) MACHINES


OPTION NO. 0780-403


BROOM and HOPPER COMPONENTS

7-25-08036 Flap - Broom Chamber Front 17-25-08032 Flap - Broom Chamber 17-25-08034 Flap - Broom Chamber Rear Sides 27-25-08033 Flap - Broom Door 27-29-00226 Gasket - Broom Door 47-25-08068 Flap - Hooper Lip 17-68-05019 Seal - Outer Door 1

SQUEEGEE COMPONENTS


FILTERS

8-24-04106 Engine Air Cleaner Element 17-24-04032 Hydraulic Return Filter Element 17-24-04046 Hopper Panel Filter 1

ENGINE RELATED COMPONENTSFord Model 104.19 Diesel Engine

2-60-02240 Engine Oil Filter 12-60-02241 Fuel Filter 12-60-02242 Belt - Alternator & Water Pump 1

SPAERE PARTS - DIESEL (VARIABLE DUMP) MACHINE


OPTION NO. 0780-406



7-25-08052 Flap, Broom Chamber Front 17-25-08051 Flap, Brrom Chamber Upper 18-25-08050 Flap, Hopper Lip 4

SQUEEGEE COMPONENTS


FILTERS

8-24-04106 Engine Air Cleaner Element 17-24-04032 Hydraulic Return Filter Element 1

ENGINE RELATED COMPONENTSFord LSG 423 GAS/LPG Engine

8-24-04128 Engine Oil Filter 18-24-04138 Fuel Filter 12-00-05334 Belt - Governor 12-00-05335 Belt - Alternator 1

SPARE PARTS - GAS/LP (MANUAL DUMP) MACHINES


OPTION NO. 0780-404



7-25-08052 Flap, Broom Chamber Front 17-25-08051 Flap, Broom Chamber Upper 18-25-08050 Flap, Hopper Lip 4

REAR SQUEEGEE COMPONENTS


FILTERS

8-24-04106 Engine Air Cleaner Element 17-24-04032 Hydraulic Return Filter Element 1

ENGINE RELATED COMPONENTSPerkins Model 104.19 Diesel Engine

2-60-00240 Engine Oil Filter 12-60-02241 Fuel Filter 12-60-02242 Belt -Alternator & Water Pump 1

SPARE PARTS - DIESEL (MANUAL DUMP) MACHINES


ACCELERATOR & DIRECTIONAL CONTROL PEDAL .................................................................. 1-21AIR FILTER ..................................................................................................................................... 1-46AIR FILTER ELEMENT, CLEANING THE ....................................................................................... 1-47AIR FILTER ELEMENT, INSPECTING THE ................................................................................... 1-48AIR FILTER ELEMENT, REMOVING THE...................................................................................... 1-47AIR FILTER, REPLACING THE ...................................................................................................... 1-46AIR INTAKE - FORD ....................................................................................................................... 2-102AIR INTAKE - PERKINS ................................................................................................................. 2-104AIR INTAKE SYSTEM..................................................................................................................... 1-46AUXILIARY PUMP AND FITTINGS FORD ..................................................................................... 2-86AUXILIARY PUMP AND FITTINGS PERKINS................................................................................ 2-87

BACKUP ALARM SWITCH ............................................................................................................. 1-21BACK-UP ALARM OPTION ............................................................................................................ 3-17BATTERY ........................................................................................................................................ 1-49, 2-88BRAKE ADJUSTMENT ................................................................................................................... 1-45BRAKE LINKAGE ........................................................................................................................... 2-50BROOM OPTIONS ......................................................................................................................... 3-16BROOM AND BRUSH CHAMBER DOOR ...................................................................................... 2-10BRUSH OPTIONS .......................................................................................................................... 3-12BRUSH PRESSURE SWITCH ....................................................................................................... 1-18BRUSH ROTATION SWITCH ......................................................................................................... 1-18

CASTER WHEEL ADJUSTMENT ................................................................................................... 1-44CHECK ENGINE (WARNING LIGHT) ............................................................................................ 1-15CHOKE ........................................................................................................................................... 1-20CLEANING OPERATION, BEGINNING THE ................................................................................. 1-29CLEANING OPERATION, ENDING THE ........................................................................................ 1-29CONNECTION DIAGRAM, DIESEL (VARIABLE) ........................................................................... 3-8CONNECTION DIAGRAM, DIESEL (MANUAL) ............................................................................. 3-10CONNECTION DIAGRAM, GAS/LP (VARIABLE) .......................................................................... 3-7CONNECTION DIAGRAM, GAS/LP (MANUAL) ............................................................................. 3-9COOLANT LEVEL ........................................................................................................................... 1-48COOLING SYSTEM ........................................................................................................................ 1-48COVERS AND LATCHES ............................................................................................................... 1-43CYLINDER CONTROL VALVE AND FITTINGS.............................................................................. 2-83

DEBRIS HOPPER, EMPTYING THE.............................................................................................. 1-32DEBRIS BASKET OPTION ............................................................................................................. 3-29DECALS .......................................................................................................................................... 2-124DECIMAL - METRIC CONVERSION TABLE .................................................................................. 1-11DETERGENT FLOW KNOB ........................................................................................................... 1-22DETERGENT LOW WARNING LIGHT .......................................................................................... 1-22DETERGENT & SOLUTION TANK, ESP OPTION ......................................................................... 3-30DIESEL FUEL AND WATER EXTRACTOR .................................................................................... 2-100DOUBLE LID RECOVERY TANK.................................................................................................... 1-31DRIVE BELTS ................................................................................................................................. 1-49DRIVE PUMP & FITTINGS ............................................................................................................... 2-78DRIVER COMPARTMENT .............................................................................................................. 2-58DUST CAP ...................................................................................................................................... 1-48DUST CONTROL IMPELLER AND FITTINGS ............................................................................... 2-80DUST CONTROL SWITCH............................................................................................................. 1-16

ELECTRICAL SCHEMATIC, DIESEL (MANUAL DUMP) ................................................................ 3-6ELECTRICAL SCHEMATIC, DIESEL (VARIABLE DUMP) ............................................................. 3-4ELECTRICAL SCHEMATIC, GAS/LP (MANUAL DUMP) ............................................................... 3-5

INDEX


ELECTRICAL SCHEMATIC, GAS (VARIABLE DUMP) .................................................................. 3-3ENGINE .......................................................................................................................................... 1-40ENGINE COVER............................................................................................................................. 2-90ENGINE COVER, OPENING THE .................................................................................................. 1-36ENGINE, BEFORE STARTING THE .............................................................................................. 1-28ENGINE SHUTDOWN OPTION, FORD ......................................................................................... 3-38ENGINE SHUTDOWN OPTION, PERKINS ................................................................................... 3-40ENGINE, STARTING THE .............................................................................................................. 1-28ESP SYSTEM CONTROLS & OPERATION ................................................................................... 1-22ESP SYSTEM STORAGE............................................................................................................... 1-44EXHAUST SYSTEM, DIESEL - PERKINS ...................................................................................... 2-107EXHAUST SYSTEM, GAS AND LP - FORD ................................................................................... 2-106

FILTER SHAKER SWITCH ............................................................................................................. 1-16FIRE EXTINGUISHER OPTION ..................................................................................................... 3-26FLAME ARRESTING GAS CAP OPTION ...................................................................................... 3-27FLAPS ........................................................................................................................................... 1-42FOOT BRAKE ................................................................................................................................. 1-20FORD 425 ENGINE ........................................................................................................................ 2-94FORD 425 WIRING (VARIABLE) .................................................................................................... 2-116FORD 425 WIRING (MANUAL) ...................................................................................................... 2-120FORWARD/REVERSE CONTROL - FORD.................................................................................... 2-52FORWARD/REVERSE CONTROL - PERKINS .............................................................................. 2-54FRONT WHEEL AND BRAKE ........................................................................................................ 2-46FUEL GAUGE ................................................................................................................................. 1-17FUEL TANK ..................................................................................................................................... 2-92FUNCTION OF CONTROLS .......................................................................................................... 1-14

GAS TANK ...................................................................................................................................... 1-49GENERAL TROUBLESHOOTING .................................................................................................. 1-52GLOW PLUG SWITCH ................................................................................................................... 1-15

HELPFUL HINTS FOR CLEANING OPERATION .......................................................................... 1-35HIGH RECOVERY WARNING LIGHT ............................................................................................ 1-18HOPPER AND FLAPS - VARIABLE DUMP .................................................................................... 2-14HOPPER CONTROL VALVE & HOPPER DUMP LINKAGE - VARIABLE ...................................... 2-18HOPPER DUMP DOOR .................................................................................................................. 1-19HOPPER FILTER AND IMPELLOR ................................................................................................ 2-16HOPPER LIFT ................................................................................................................................ 1-19HOPPER SAFETY LOCK ARM ...................................................................................................... 1-22HOPPER SYSTEM (MANUAL DUMP) ........................................................................................... 2-12HORN PUSH BUTTON ................................................................................................................... 1-15HOUR METER ................................................................................................................................ 1-17HYDRAULIC HOSE SYSTEM - (MANUAL DUMP) ........................................................................ 2-62HYDRAULIC HOSE SYSTEM - (VARIABLE DUMP) ...................................................................... 2-60HYDRAULIC RESERVOIR, FILLING THE...................................................................................... 1-37HYDRAULIC RESERVOIR, FILTER & FITTINGS .............................................................................. 2-76HYDRAULIC SCHEMATIC (MANUAL DUMP) ................................................................................ 1-39HYDRAULIC SCHEMATIC (VARIABLE DUMP) ............................................................................. 1-38HYDRAULIC SYSTEM, CLEANING THE ....................................................................................... 1-37HYDRAULIC TORQUE REQUIREMENTS ..................................................................................... 1-10HYDRAULICS ................................................................................................................................. 1-37

IGNITION SWITCH......................................................................................................................... 1-14INDEX ........................................................................................................................................... 3-54INSTRUMENT PANEL .................................................................................................................... 2-112

INDEX


INSTRUMENT PANEL, ESP OPTION ............................................................................................ 3-46INSTRUMENT PANEL (MANUAL DUMP)....................................................................................... 2-114

LIGHTS OPTION ............................................................................................................................ 3-18LIGHT SWITCH .............................................................................................................................. 1-14LOW SOLUTION WARNING LIGHT .............................................................................................. 1-18LP FORD ENGINE .......................................................................................................................... 3-36LP GAS FUEL TANK ....................................................................................................................... 1-50LP GAS SYSTEM ........................................................................................................................... 1-50LP GAS VAPORIZER-REGULATOR QUICK CHECK .................................................................... 1-50LP TANK SYSTEM OPTION ........................................................................................................... 3-34LUBRICATION ................................................................................................................................ 1-36

MACHINE DIMENSIONS ................................................................................................................ 1-8MACHINE MAINTENANCE ............................................................................................................ 1-36MAIN BROOM ................................................................................................................................ 2-2MAIN BROOM AND FITTINGS....................................................................................................... 2-68MAIN BROOM LEVEL ADJUSTMENT ........................................................................................... 1-41MAIN BROOM LIFT LINKAGE ....................................................................................................... 2-6MAIN BROOM REMOVAL .............................................................................................................. 1-40MAIN BROOM SWITCH ................................................................................................................. 1-16MAIN BROOM WEAR PATTERN, ADJUSTING THE ..................................................................... 1-41MAIN CONTROL VALVE AND FITTINGS ....................................................................................... 2-82MAIN FRAME.................................................................................................................................. 2-56MANUAL DUMP HOPPER .............................................................................................................. 1-19

NEUTRAL ADJUSTMENT............................................................................................................... 1-50NON-RECYCLING SCRUBBING SYSTEM, HOW IT WORKS ...................................................... 1-23

OIL COOLER .................................................................................................................................. 1-31OIL COOLER & FITTINGS ............................................................................................................. 2-85OIL PRESSURE GAUGE ................................................................................................................ 1-17OPERATING INSTRUCTIONS ....................................................................................................... 1-28ORDERING PARTS ........................................................................................................................ 1-55OVERHEAD GUARD OPTION ....................................................................................................... 3-11

PARKING BRAKE ........................................................................................................................... 1-20PARTS LEGEND ............................................................................................................................. 1-51PARTS LIST .................................................................................................................................... 1-56PERKINS DIESEL ENGINE ............................................................................................................ 2-96PERKINS WIRING (MANUAL DUMP) ............................................................................................ 2-122PERKINS WIRING (VARIABLE DUMP) ......................................................................................... 2-118POST OPERATION CHECKLIST ................................................................................................... 1-30POST START CHECKLIST ............................................................................................................. 1-29POWER STEERING UNIT AND FITTINGS.................................................................................... 2-81POWER STEERING, HOPPER DUMP & HOPPER LIFT CYL’S. & FITTINGS.............................. 2-72PRE-START CHECKLIST ............................................................................................................... 1-28PREPARING THE MACHINE FOR OPERATION ........................................................................... 1-12

RADIATOR ...................................................................................................................................... 1-48RADIATOR AND SHROUD ............................................................................................................. 2-108REAR AND SIDE SQUEEGEES ..................................................................................................... 2-26REAR WHEEL ................................................................................................................................ 2-48REAR WHEEL MOTOR & FITTINGS ............................................................................................. 2-74REAR SQUEEGEE ......................................................................................................................... 1-44RECOVERY OR ESP SYSTEM, HOW IT WORKS ........................................................................ 1-24

INDEX


RECOVERY TANK & DETERGENT PUMP, ESP OPTION ............................................................ 3-32RECOVERY TANK .......................................................................................................................... 2-40RECOVERY TANK LID ................................................................................................................... 2-42RECOVERY TANK LID ACCESS .................................................................................................... 1-44RECOVERY TANK, CLEANING THE ............................................................................................. 1-31RECOVERY TANK, DRAINING THE .............................................................................................. 1-31RECOVERY WARNING LIGHT ...................................................................................................... 1-43RECYCLING PUMP ESP SYSTEM ................................................................................................ 1-44RETURN FILTER ELEMENT REPLACEMENT .............................................................................. 1-37RETURN MANIFOLD AND FITTINGS ............................................................................................ 2-84

SAFETY AIR CLEANER ................................................................................................................. 3-28SAFETY INSTRUCTIONS .............................................................................................................. 1-13SCHEMATIC DIAGRAM OPTIONS ................................................................................................ 1-54SCRUB BRUSH REPLACEMENT .................................................................................................. 1-43SCRUB BRUSHES SWITCH .......................................................................................................... 1-17SCRUB DECK AND BRUSHES ...................................................................................................... 2-20SCRUB DECK AND BRUSHES (60”) ............................................................................................. 2-22SCRUB DECK SOLUTION FEED (60”) .......................................................................................... 2-24SCRUB MOTORS & FITTINGS ...................................................................................................... 2-70SCRUBBING SYSTEM, HOW IT WORKS ..................................................................................... 1-23SEAT ADJUSTMENT ...................................................................................................................... 1-21SERVICE CHART ........................................................................................................................... 1-33SIDE BROOM (VARIABLE DUMP) ................................................................................................. 2-8SIDE BROOM AND FITTINGS ....................................................................................................... 2-69SIDE BROOM LEVEL ADJUSTMENT ............................................................................................ 1-41SIDE BROOM LIFT LEVER ............................................................................................................ 1-15SIDE BROOM OPTION (MANUAL DUMP) .................................................................................... 3-14SIDE BROOM REPLACEMENT ..................................................................................................... 1-41SIDE BROOM SWITCH .................................................................................................................. 1-16SOLUTION CONTROL ................................................................................................................... 1-19SOLUTION CONTROL - ESP ......................................................................................................... 1-43SOLUTION CONTROL - STANDARD............................................................................................. 1-43SOLUTION FEED LINKAGE .......................................................................................................... 2-38SOLUTION HIGH WARNING LIGHT.............................................................................................. 1-22SOLUTION TANK ........................................................................................................................... 2-34SOLUTION TANK, CLEANING THE ............................................................................................... 1-30SOLUTION TANK, DRAINING THE ................................................................................................ 1-30SOLUTION TANK, FILLING THE (ESP) ......................................................................................... 1-28SOLUTION TANK, FILLING THE (STANDARD) ............................................................................. 1-28SOLUTION WARNING LIGHT........................................................................................................ 1-43SPARE PARTS KIT, DIESEL (MANUAL DUMP) ............................................................................. 3-53SPARE PARTS KIT, DIESEL (VARIABLE DUMP) .......................................................................... 3-51SPARE PARTS KIT, GAS/LP (MANUAL DUMP)............................................................................. 3-52SPARE PARTS KIT, GAS/LP (VARIABLE DUMP) .......................................................................... 3-50SPECIFICATIONS .......................................................................................................................... 1-6SQUEEGEE AND SCRUB DECK CYLINDERS & FITTINGS......................................................... 2-71SQUEEGEE BLADE SWITCH ........................................................................................................ 1-18SQUEEGEE CASTER WHEELS .................................................................................................... 1-44SQUEEGEE LIFT ........................................................................................................................... 2-30STANDARD HARDWARE & TORQUE VALUES ............................................................................ 1-9STEERING AND INSTRUMENT PANEL ........................................................................................ 2-110SUCTION & RETURN HOSES (MANUAL DUMP) ......................................................................... 2-66SUCTION & RETURN HOSES (VARIABLE DUMP) ....................................................................... 2-64SUSPENSION SEAT, OPTION ....................................................................................................... 3-42SWEEPING & DUST CONTROL SYSTEM, HOW IT WORKS ...................................................... 1-26

INDEX


SWEEPING BROOM LIFT ............................................................................................................. 1-19SWING SQUEEGEE SUPPORT .................................................................................................... 2-32

THROTTLE ..................................................................................................................................... 1-20THROTTLE CHOKE & FUEL PUMP .............................................................................................. 2-98TIRE OPTIONS............................................................................................................................... 3-43TOWING INSTRUCTIONS ............................................................................................................. 1-32TRANSPORTING THE ................................................................................................................... 1-29TURN SIGNAL (OPTION) ............................................................................................................... 1-20, 3-20

VACUUM WAND OPTION .............................................................................................................. 3-44VACUUM MOTOR & FITTINGS ..................................................................................................... 2-79VACUUM MOTOR & FLOAT........................................................................................................... 2-44VOLT METER ................................................................................................................................. 1-17

WARNING LIGHTS (STANDARD) .................................................................................................. 3-22WARNING LIGHTS with OVERHEAD GUARD .............................................................................. 3-24WARRANTY.................................................................................................................................... 3-59WATER TEMPERATURE GAUGE ................................................................................................. 1-17WET SWEEP BYPASS ................................................................................................................... 3-45WIRING, ESP OPTION ................................................................................................................... 3-48

INDEX


AMERICAN-LINCOLNRIDER “BUMPER-TO-BUMPER” LIMITED WARRANTY

I. COVERAGEA. Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at AmericanLincoln’s option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defectivein materials or workmanship, for a period of (2) two years or 2,000 hours of normal operation, from the date of purchase, whichever comes first,provided that the product is operated and maintained in accordance with American-Lincoln’s Maintenance and Operations Instruction.

1. (a) During the first (90) ninety days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor(including up to three (3) hours total round-trip travel time) to remedy a defective product or part.

(b) During the next (9) nine months or 1,000 hours (whichever come first) American-Lincoln will provide, without charge, parts and labor toremedy a defective product or part; however all travel time for on-site remedy and all shipping and freight charges for off-site remedy of theproduct or parts thereof shall be the sole responsibility of the purchaser.

(c) During the next (12) twelve months or a total of 2000 hours (whichever comes first) American Lincoln will provide, without charge, partsto remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedyof the product or parts thereof shall be the sole responsibility of the purchaser.

B. In addition to the terms listed above, if applicable, the following additional warranty coverage is applied.

1. (a) American-Lincoln warrants to the original purchaser only, to repair or replace, at American Lincoln’s option, and upon the terms set outbelow, the drive line electrical components including the electric drive propulsion motor, electric wheel drive motor and electronic drive controller,and all hydraulic pumps and motors, to provide replacement parts which are defective in material or workmanship, for a period of (3) years or3000 hours (whichever comes first) provided that the product is operated and maintained in accordance with American-Lincoln’s Maintenanceand Operations Instruction.

(b) American Lincoln warrants to the original purchaser only, to repair or replace, at American Lincoln’s option and upon the terms set outbelow, the internal combustion liquid cooled engine (long block only), those parts which are found to be defective in material or workmanship for5 years unlimited hours. American Lincoln reserves the right to have such failures evaluated by a local authorized dealer for those engines todetermine warranty eligibility. All labor, travel time, shipping and freight charges shall be the sole responsibility of the purchaser. NOTE: All otherparts on the engine, i.e. carburetors alternators, etc. are covered by the two year 2000 hour standard warranty.

(c) American-Lincoln, warrants to the original purchaser only, to repair or replace, at American Lincoln’s option and upon the terms set outbelow, the main frame, debris hopper, solution and recovery tank, for the life of the machine against failure caused by defects in workmanshipor total rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not constitute a failure.

(d) American-Lincoln, warrants to the original purchaser only and upon terms set below, to replace batteries which become unserviceableunder normal use, within a period of ninety (90) days from date of sale to the original user with new batteries of equal value. After expirationof the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equalspecifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current listprice, plus transportation costs. Warranty is rendered null and void if battery is not kept filled to the proper level with distilled water.

II. EXCLUSIONSA. This warranty does not cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine

maintenance parts, hoses, carbon motor brushes, fluids and routine adjustments.B. This warranty does not cover damage or failure of the product or any parts thereof which is the result of misuse, negligent operation,

handling or repair, or which is the result of modification by any person other than an authorized American-Lincoln service representative.

III. LIMITATIONSA. AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED WARRANTIES OF MERCHANTABILITYAND OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY UNDER THIS WARRANTY ISLIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR PARTS AS SET OUT HEREIN. AMERICAN-LINCOLN SHALL NOT BE LIABLE FORANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A PRODUCT OR PART DEFECT OR FAILURE. ANY EXTENSIONSOF OR MODIFICATIONS MADE TO THIS WARRANTY BY A DISTRIBUTOR OF AMERICAN-LINCOLN ARE THE SOLE RESPONSIBILITY OF THEDISTRIBUTOR.

IV. Warranty eligibility terms and conditions:

1. The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at thetime of the purchase;

2. Upon product or part failure, the original purchaser shall promptly contact the nearest authorized American-Lincoln Servicing Represen-tative.

3. American Lincoln reserves the rights to request that defective parts or product are returned to American Lincoln for determination of claimeligibility.

American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use onlythe correct American-Lincoln Service parts.

Revised 2/03

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