Electrical Documents

Consolidated Contractors Co. (Kuwait) W.L.L. Construction of Two Eocene Tanks and Two Chemical Storage Tanks at MGC

Compliance Sheet

JO Doc. No.

JO‐MP994‐JOC‐EE‐5008 Doc. Title:

COMPLIANCE STATEMENT OF CABLE SIZING CALCULATION

Rev.

A CS No.

5008

JO Letter Ref. No. MP994/205

Sr. No. JO Comments Response Remarks

1 Furnish the calculations based on the short circuit withstand time and select the cable accordingly.

Incorporated.

2 Cable sizing calculations shall be revised based on the finalized equipment rating.

Ensured.

A 26.05.2012 RPS/NKKG

Project:

JO'S DOC.No.Title:

EOCENE TANKS AND TWO

AT MGC

CONSTRUCTION OF TWO

CHEMICAL STORAGE TANKS

Rev. No.Vendor/Contr.Doc.No.

PREPAREDREV. DATE

BY GS BY GSCHECKED VERIFIED

BY CCC BY JOAPPROVED

CONSTRUCTION OF TWO EOCENE TANKS AND TWO CHEMICAL STORAGE TANKS AT MGC PROJECT

CABLE SIZING CALCULATION

FOR APPROVAL

DESCRIPTION

RPS/NKKG04.07.2012B1

Rev.

Introduction

Design Criteria

1.0 2

2.0 2

CONTENTS

SL. No. DESCRIPTION PAGE. No.

CABLE SIZING CALCULATION JO-MP994-JOC-EE-5008 JO/HC100/MP09-EE-3008 B1

JOINT OPERATIONS Project: CONTRACT NO: JO/HC100/MP09

SAUDI ARABIANCHEVRON INC.

KUWAIT GULF OIL COMPANY (K.S.C.) CONSTRUCTION OF TWO EOCENE

TANKS AND TWO CHEMICAL STORAGE TANKS AT MGC

CONSOLIDATEDCONT. COMPANY(KUWAIT) W.L.L

GULF SPIC GEN.TRAD. & CONT.

COMPANY W.L.L

TITLE: JO's Doc. No. Vendor/Contr. Doc.No.

Basic Design Data

Formulae

Short circuit value

Cable sizing calculation (Cu/XLPE/PVC/SWA/PVC)

Cable sizing calculation (MICS)

Annexure -I

Annexure -II

Annexure -III

7.0 6

4.0 4

5.0 4

6.0 5

3.0 2

Doc. No.: JO‐MP994‐JOC‐EE‐5008 Page 1 of 1 CABLE SIZING CALCULATION

Rev.

1.0 INTRODUCTION

2.0 DESIGN CRITERIA

The cable sizing is carried out based on following criteria's:

- Continuous current carrying capacity

- Voltage drops in cable (Normal Running and Starting Conditions)

- The minimum cable size required to with stand the fault current

3.0 BASIC DESIGN DATA

The cable sizing calculations carried out in this document are based on the following basic design data :

Design ambient air temperature 55 ºC (As per contract document, Appendix‐F, Attchement‐1)

Design ambient ground temperature 40 ºC (refer Cl. 5.0 of KOC‐E‐008)

B1

This document covers the cable sizing calculation and schedule for LV Power and Lighting Cables for Tank T-202A, T-203C and Tank T-09, T-10 areas as per the scope specified in Contract document, Appendix F.

3.1

3.2

CABLE SIZING CALCULATIONJO-MP994-JOC-EE-5008 JO/HC100/MP09-EE-3008

TITLE: JO's Doc. No.







COMPANY W.L.L

Vendor/Contr. Doc. No.

Soil conditions:

soil thermal resistivity (appli- : 2 km/W (refer Cl. 6.2.2.(iv) of KOC-E-008)

cable for direct buried cables)

Cable Installation : Underground buried

Depth of burial of LV cables : 750 mm min. (Refer Cl. 9.3.7 of KOC-E-008)

Type of cables and limiting temperature :

0.6/1 kV power cables : Cu/XLPE/PVC/SWA/PVC

(as per Cl. 7.2 D of KOC-E-008)

Limiting/permissible (Max.) : 90 ºC (Refer Cl. 6.2.1 of KOC‐E‐008)

conductor temperature under

rated current carrying capacity

Limiting/permissible (Max.) : 250 ºC (Refer Cl. 6.2.1 of KOC‐E‐008)

conductor temperature under

short circuit conditions

ALLOWABLE VOLTAGE DROPS

Voltage drop at LV motor : 5 %

terminals under the

rated load condition limited to

the value as specified in Cl.

6.3.2 KOC specification

KOC-E-008

3.5

3.6

3.6.1

3.6.2

3.6.3

3.7

3.7.1

3.4

3.3


Rev.

B1CABLE SIZING CALCULATION

JO-MP994-JOC-EE-5008 JO/HC100/MP09-EE-3008








COMPANY W.L.L


Voltage drop at LV motor : 15 %

terminals during starting of

motor shall be limited to

the value as specified in Cl.

6.3.1 of KOC specification

KOC-E-008

Voltage drop in feeder cable : 2.5 %

in full load conditions shall be

limited to the value specified

in Cl. 6.3.1 of KOC

specification KOC-E-008

3.8 DERATING FACTOR

The Derating factors for 600/1000V, multicore, directly buried LV, XLPE insulated cable:

( Reference : Gulf Cable Catalogue attached)

3.7.2

3.7.3

B1

( g )

3.8.1 Derating factor for ground = 0.95

temperature of 40º C

3.8.2 Derating factor for typical = 1

depth of laying 750 mm

3.8.3 Deration factor for typical = 0.85

thermal resistivity of soil

2 km/W

3.8.4 Derating factor for group of = 0.73

3 cables touching

3.8.5 Net Derating factor = 0.589

4.0 FORMULAE

3ph full load current in amp. (I) =



3ph system Voltage Drop =4.4

4.3

4.1

4.2

Φxη)xVx)/((kwx cos31000

)cos/()1000( xVxkwx

nLxXRxI /)1000/()sincos(3

)cos2/()1000( xVxkwx


Rev.










COMPANY W.L.L


2, 1ph system Voltage Drop =

Voltage drop during starting =

of 3 Phase Motor

% Voltage Drop (Vd) = Voltage Drop in cab

Nominal Voltage

Where,

I = Motor full Load current in amp.

Ist = Motor starting current in amp.

R = AC Resistance of cable at 90ºC in Ohms/kM.

X = Reactance of cable in Ohms/kM.

4.5

4.6

4.7x 100

nLxXRxI /)1000/()sincos(2

nLxstXstRIstx /)1000/()sincos(3

..cos fploadfullMotor..cos fpstartingMotorst

L= Cable length in Meters

n = No. of cable runs.

η = efficiency

5.0 SHORT CIRCUIT VALUE

The equipemnts protected by MCCB having short circuit protection. The annexure - I table indicates the

ratings of MCCB, the maximum thermal stresses, the limiting thermal stress of MCCB and the size of

the power cable proposed.

Minimum cross section of conductor required to with stand fault current is,

A = Isc x √ t Formula (1)

Where A = Minimum size of the conductor in mm2

t = Fault with stand time in seconds

Isc = Fault current in Amps

k = 225.7 X Sqrt of log e (β+T2) Formula (2)

(β+T1)

Where T1 = Initial Temperature of XLPE at the end of short circuit conductor (in Deg. C)

T2 = Final Temperature of the conductor ( C )

β = Reciprocal of the temperature co efficient of resistance of copper

conductor in Deg. C at 0 Deg. C.

For XLPE cables, β = 235

T1 = 250 Deg. C

T2 = 90 Deg. C

From the above formula (2), and as per KOC Standard, KOC-E-008, Clause 6.2 the Value of

k = 143 for XLPE cables.

From the formula (1) the below table shows different short circuit level with different time durations, indicates

minimum cross sectional area (C.S.A) of cables.

k

B1

..cos fpsta tingotost


Rev.










COMPANY W.L.L


TABLE OF SHORT CIRCUIT RATING OF CABLES

The cable sized, by considering the fault clearing time of 0.005 Sec. for feeders 440V Motors/ 480V

Distribution Boards with different fault level as indicated in Annexure-I

120

70

35

500

400

300

240

185

50

35

16

400

300

240

185

120

95

50

25

240

185

150

120

95

150

120

95

70

70

35

25

16

120

95

70

50

50

95

70

50

35

35

16

16

6

25

16

10

65000 35

25

25

16

10000

5000

50000

40000

31500

25000

15000

16

10

6

4

Sec.

CU/XLPE CABLE C.S.A. IN SQ. MM FOR DURATIONS

0.005 0.025 0.050 0.100 0.250 0.500 1.000SHORT CIRCUIT

CURRENT IN AMPERE Sec. Sec. Sec. Sec. Sec. Sec.

B1

6.0 LV CABLE SIZING CALCULATION (Cu/XLPE/PVC/SWA/PVC)

Refer annexure I, attached.

7.0 CABLE SIZING CALCULATION (MICS)

Refer annexure II, attached.

8.0 CABLE CATALOGUE

Refer annexure III, attached.


Project:

JO'S DOC.No.Title:


AT MGC

CONSTRUCTION OF TWO



ANNUXURE-I

Contract No: JO/HC100/MP09

Equip. Tag Equipment Description Motor / Efficiency Full Load Sin 1 Rated Derating Nominal Selected No. of Length DC "R" AC "R" "X" Actual Actual Voltage Voltage Motor Sin 2 VD in VoltageEquip. Power Full Factor Current for Cable Parallel of of Cable of Cable of Cable Resist. React. Drop in Drop in Starting Cable during Drop inRating Factor Load of Cable selection of Size Runs Cable at 20 oC at 90 oC of Cable of Cable Cable Cable p.f. Starting Cable

(Cos 1) Current Cable at 90 oC V V (Cos 2) VMS VMS in KA AmpskW % Amps Amps mm² Amps No. Mtrs. Ohms/km Ohms/km Ohms/km Ohms Ohms Volts % Volts %

A B C D E F G H I J K L M N O P Q R S T U V W

1-E²) G/H MxO/ (1000xL)

MxP/ (1000xL)

1.732xGx (ExQ+Fx

R)

(S/ Nominal voltage)

x1001-U²) Istx1.732x

(QxU+RxV)

(W/ Nominal voltage)

x100

Maximum short

circuit

Project Title: CONSTRUCTION OF TWO EOCENE TANKS AND TWO CHEMICAL STORAGE TANKS AT MGC

ANNEXURE‐I LV CABLE SIZING CALCULATION (Cu/XLPE/PVC/SWA/PVC)

SL. NO.

Rated Current carrying

capacity in G d

Power SupplyRemarks

CONSOLIDATED CONTRACTORS COMPANY (KUWAIT) W.L.L

MCCB/MCB Rating

CHEMICAL STORAGE AREA

1 SP-02-PM-05 STARTER PANEL SP-02 3.00 0.88 0.84 0.54 5.33 0.589 9.03 16 98 1 8 1.1500 1.4700 0.0810 0.0118 0.0006 0.09 0.02 - - - - 440V, 50 Hz, 3 PH 25.00 25A / MCCB

2 SP-02-PM-06 STARTER PANEL SP-02 3.00 0.88 0.84 0.54 5.33 0.589 9.03 16 98 1 8 1.1500 1.4700 0.0810 0.0118 0.0006 0.09 0.02 - - - - 440V, 50 Hz, 3 PH 25.00 25A / MCCB

3 PM-05 UNLOADING MOTOR PUMP 3.00 0.88 0.84 0.54 5.33 0.589 9.03 16 98 1 74 1.1500 1.4700 0.0810 0.1088 0.0060 0.87 0.18 0.20 0.98 1.53 0.32 440V, 50 Hz, 3 PH 25.00 25A / MCCB

4 PM-06 LOADING MOTOR PUMP 3.00 0.88 0.84 0.54 5.33 0.589 9.03 16 98 1 66 1.1500 1.4700 0.0810 0.0970 0.0053 0.78 0.16 0.20 0.98 1.36 0.28 440V, 50 Hz, 3 PH 25.00 25A / MCCB

5 CH.ST-FL-1/JB CHEMICAL STORAGE AREA FLOOD LIGHT POLE-1 0.80 0.90 0.90 0.44 1.30 0.589 2.20 16 98 1 40 1.1500 1.4700 0.0810 0.0588 0.0032 0.12 0.03 - - - - 440V, 50 Hz, 3 PH 25.00 25A / MCB

6 CH.ST-FL-2/JB CHEMICAL STORAGE AREA FLOOD LIGHT POLE-2 0.80 0.90 0.90 0.44 1.30 0.589 2.20 16 98 1 73 1.1500 1.4700 0.0810 0.1073 0.0059 0.22 0.05 - - - - 440V, 50 Hz, 3 PH 25.00 25A / MCB

7 BCSF-UPS01 CHEMICAL ADMIN BUILDING UPS 2.00 0.90 0.90 0.44 3.24 0.589 5.50 16 98 1 50 1.1500 1.4700 0.0810 0.0735 0.0041 0.38 0.08 - - - - 440V, 50 Hz, 3 PH 25.00 25A / MCCB

8 MOV-1444 MGC TANK T-203C MOTOR OPERATED VALVE (MOV-1444) 2.20 0.62 0.71 0.70 6.95 0.589 11.80 16 98 1 390 1.1500 1.4700 0.0810 0.5733 0.0316 5.17 1.08 0.20 0.98 10.52 2.19 415 V, 50 Hz, 3 PH 25.00 7A / MCCB

9 MGC-T203C-CPTR-01 MGC TANK T-203C CATHODIC PROTECTION TRANSFORMER 2.00 0.90 0.80 0.60 3.34 0.589 5.67 16 98 1 290 1.1500 1.4700 0.0810 0.4263 0.0235 2.37 0.49 - - - - 480 V, 60 Hz, 3 PH 25.00 25A / MCCB

10 MGC-T203C-LDB-01 MGC TANK T-203C LIGHTING DISTRIBUTION BOARD 14.00 0.90 0.90 0.44 20.79 0.589 35.27 35 148 1 385 0.5240 0.6680 0.0790 0.2572 0.0304 10.18 2.12 - - - - 480 V, 60 Hz, 3 PH 25.00 40A / MCCB

TANK 203C AREA HOLD

B1

B1 HOLD

B1

B1

11 MGC-T203C-FL01 MGC TANK T-203C BUND WALL LIGHT (BR) 2.00 0.90 0.90 0.44 2.57 0.589 4.36 16 98 1 150 1.1500 1.4700 0.0810 0.2205 0.0122 1.05 0.22 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

12 MGC-T203C-FL02 MGC TANK T-203C BUND WALL LIGHT (YB) 1.60 0.90 0.90 0.44 2.06 0.589 3.49 16 98 1 200 1.1500 1.4700 0.0810 0.2940 0.0162 1.12 0.23 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

13 MGC-T203C-FL03 MGC TANK T-203C BUND WALL LIGHT (RY) 2.00 0.90 0.90 0.44 2.57 0.589 4.36 16 98 1 210 1.1500 1.4700 0.0810 0.3087 0.0170 1.47 0.31 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

14 MGC-T203C-FL04 MGC TANK T-203C BUND WALL LIGHT (BR) 1.20 0.90 0.90 0.44 1.54 0.589 2.62 16 98 1 139 1.1500 1.4700 0.0810 0.2043 0.0113 0.58 0.12 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

15 MGC-T203C-FL05 MGC TANK T-203C BUND WALL LIGHT (RY) 0.80 0.90 0.90 0.44 1.03 0.589 1.75 16 98 1 35 1.1500 1.4700 0.0810 0.0515 0.0028 0.10 0.02 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

16 MGC-T203C-FL06 MGC TANK T-203C BUND WALL LIGHT (YB) 0.80 0.90 0.90 0.44 1.03 0.589 1.75 16 98 1 80 1.1500 1.4700 0.0810 0.1176 0.0065 0.22 0.05 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

17 MGC-T203C-LJB-01MGC TANK T-203C LIGHTING JUNCTION BOX (TANK ROOF AND STAIRCASE LIGHTS)

1.40 0.90 0.90 0.44 3.93 0.589 6.66 6 57 1 152 3.0800 3.9300 0.0890 0.5974 0.0135 4.27 0.89 - - - - 220 V, 60 Hz, 2 PH 10.00 10A / MCB

TANK 202A AREA

18 MGC-T202A-CPTR-01 MGC TANK T-202A CATHODIC PROTECTION TRANSFORMER 2.00 0.90 0.80 0.60 3.34 0.589 5.67 16 98 1 160 1.1500 1.4700 0.0810 0.2352 0.0130 1.31 0.27 - - - - 480 V, 60 Hz, 3 PH 32.00 25A / MCCB

19 MGC-T202A-FL04 MGC TANK T-202A BUND WALL LIGHT (RB) 0.80 0.90 0.90 0.44 1.03 0.589 1.75 16 98 1 160 1.1500 1.4700 0.0810 0.2352 0.0130 0.45 0.09 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

20 MGC-T202A-FL03 MGC TANK T-202A BUND WALL LIGHT (RY) 1.60 0.90 0.90 0.44 2.06 0.589 3.49 16 98 1 240 1.1500 1.4700 0.0810 0.3528 0.0194 1.34 0.28 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

MGC TANK T 202A BUND WALL

B1

21 MGC-T202A-FL02 MGC TANK T-202A BUND WALL LIGHT (YB) 0.80 0.90 0.90 0.44 1.03 0.589 1.75 16 98 1 315 1.1500 1.4700 0.0810 0.4631 0.0255 0.88 0.18 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

22 MGC-T202A-FL01 MGC TANK T-202A BUND WALL LIGHT (RY) 0.80 0.90 0.90 0.44 1.03 0.589 1.75 16 98 1 385 1.1500 1.4700 0.0810 0.5660 0.0312 1.08 0.22 - - - - 480 V, 60 Hz, 2 PH 25.00 40A / MCCB

23 MGC-T202A-LJB-01MGC TANK T-202A LIGHTING JUNCTION BOX (TANK ROOF AND STAIRCASE LIGHTS)

1.40 0.90 0.90 0.44 3.93 0.589 6.66 6 57 1 263 3.0800 3.9300 0.0890 1.0336 0.0234 7.39 1.54 - - - - 220 V, 60 Hz, 2 PH 10.00 10A / MCB

Notes:1. The Motor rating 3 KW is considered typical to the existing as specified in Electrical Single line diagram Dwg. No.: JO-WAF-EE-015 Provided by JO, wide JO letter Number MP994/051.2. Efficiency and Power factor of the motor (Grundfos), Actuator is based on the manufacturer catalogue.3. Cathodic Protection Transformer 50V, 50A is considered based on reference Doc. No. JO-MP994-MGCE-CP-5114/5115.4. For MCC, the short circuit value is derived from Transformer KVA rating and Impedance values.5. The Nominal voltage :

Nominal Voltage 3 PH [V]: 480 440 415

Nominal Voltage 2 PH [V]: Bund wall Area Light 480 440 -Nominal Voltage 2 PH [V]: Tank, Stair case Light 220 - -

6. The short circuit Value:

Bulk Chemical Storage Area, Feeder Pillar 25 kAPCR#4 PCR#6 (1000 kVA Transformer 6 2% Impedance) 25 kA

DESCRIPTION Fault Current

DESCRIPTION PCR#1 & FP#7,

Chemical Storage

PCR#4

B1

B1

PCR#4, PCR#6, (1000 kVA Transformer, 6.2% Impedance) 25 kAPCR#1, (1500 kVA Transformer, 4.6% Impedance) 32 kA

Doc. No.: JO‐MP994‐JOC‐EE‐5008. Annexure I Sheet 1 of 1 CABLE SIZING CALCULATION

Project:

JO'S DOC.No.Title:


AT MGC

CONSTRUCTION OF TWO



ANNUXURE-II

Project Title: CONSTRUCTION OF TWO EOCENE TANKS AND TWO CHEMICAL STORAGE TANKS AT MGCContract No: JO/HC100/MP09

Equip. Tag Equipment Description Equip. Efficency Full Load Sin 1 Rated Derating Nominal Selected No. of Length Voltage Voltage Voltage

Rating Power Full Factor Current for Cable Parallel of Drop in Drop in Drop in

Factor Load of Cable selection of Size Runs Cable Cable Cable Cable

(Cos 1) Current Cable V V V

kW % Amps Amps mm² Amps No. Mtrs. mV/A/m Volts %

A B C D E F G H I J K L M N O P

1-E²) G/H 2xGx (ExQ+FxR)

(O/ Nominal voltage)

x100

T-203C Tank and Staircase lighting

1 MGC-T203C-SL1 MGC TANK T-203C STAIRCASE LIGHT-01 0.60 0.90 0.90 0.44 3.37 0.800 4.21 2.5 28.0 1 8 14.00 0.47 0.21





ANNEXURE‐II LIGHTING CABLE SIZING CALCULATION (MICS)

SL. No.

Rated Current carrying capacity

Remarks



7 MGC-T203C-TL1 MGC TANK T-203C TANK LIGHT-01 0.40 0.90 0.90 0.44 2.24 0.800 2.81 2.5 28.0 1 68 14.00 2.67 1.21








T-202A Tank and Staircase lighting

15 MGC-T202A-SL1 MGC TANK T-202A STAIRCASE LIGHT 0.60 0.90 0.90 0.44 3.37 0.800 4.21 2.5 28.0 1 8 14.00 0.47 0.21



Doc. No.: JO‐MP994‐JOC‐EE‐5008, Annexure‐II Sheet 1 of 2 CABLE SIZING CALCULATION

Project Title: CONSTRUCTION OF TWO EOCENE TANKS AND TWO CHEMICAL STORAGE TANKS AT MGCContract No: JO/HC100/MP09

Equip. Tag Equipment Description Equip. Efficency Full Load Sin 1 Rated Derating Nominal Selected No. of Length Voltage Voltage Voltage

Rating Power Full Factor Current for Cable Parallel of Drop in Drop in Drop in

Factor Load of Cable selection of Size Runs Cable Cable Cable Cable

(Cos 1) Current Cable V V V

kW % Amps Amps mm² Amps No. Mtrs. mV/A/m Volts %

A B C D E F G H I J K L M N O P

1-E²) G/H 2xGx (ExQ+FxR)

(O/ Nominal voltage)

x100

ANNEXURE‐II LIGHTING CABLE SIZING CALCULATION (MICS)

SL. No.

Rated Current carrying capacity

Remarks





21 MGC-T202A-TL1 MGC TANK T-202A TANK LIGHT-01 0.40 0.90 0.90 0.44 2.24 0.800 2.81 2.5 28.0 1 43 14.00 1.69 0.77








Note :

1. The nominal voltage for the Tank and stair case lighting is 220V, PH-PH, 60 Hz system.

2. The Current rating and Voltage Drop are as per AEI catalogue attached Annexure III.

Doc. No.: JO‐MP994‐JOC‐EE‐5008, Annexure‐II Sheet 2 of 2 CABLE SIZING CALCULATION

Project:

JO'S DOC.No.Title:


AT MGC

CONSTRUCTION OF TWO



ANNUXURE-III

Doc. No.: JO-MP994-JOC-EE-5008, Annexure-III Page 1 of 8 Cable Catalogue









Compliance Sheet

JO Doc. No.

JO‐MP994‐MGCE‐EE‐5034 Doc. Title:

COMPLIANCE STATEMENT OF CABLE SCHEDULE FOR TANKS T‐202A & T‐203C

Rev.

A CS No.

5034


Sr. No.

JO Comments Response Remarks

1 Equipment final rating in ‘KW’ shall be included in cable schedule.

Incorporated.

2 The selected cable size shall be checked with respect to short circuit rating available in the electrical system.

Checked. Refer Cable sizing Doc. No.: JO‐MP994‐JOC‐EE‐5008.

3

Any missing cable as required for functioning of electrical system as per contract requirements shall be included in cable schedule.

Ensured.

A 26.05.2012 RPS/NKKG

Project:

JO'S DOC.No.Title:


AT MGC

CONSTRUCTION OF TWO



PREPAREDREV. DATE




CABLE SCHEDULE FOR TANK T-202A & T-203C

FOR APPROVAL

DESCRIPTION

B1 04.07.2012 RPS/NKKG


Document title: Cable schedule for tank T‐202A & T‐203C

JO's Doc.No.JO‐MP994‐MGCE‐EE‐5034 VENDOR/CONTR.Doc.No. JO/HC100/MP09‐EE‐3034 B1

MGC TANK T-203C

1 2 T203C-CPTR1 1 3C 16 290

2 2.2 T203C-MOV1444 1 3C 16 390

3 14 T203C-LDB01 1 3C 35 385

4 1.4 T203C-LJB01 1 3C 6 152

5 0.8 T203C/FL5 1 3C 16 35

6 1.2 T203C/FL4 1 3C 16 104

7 1.2 T203C/FL3 1 3C 16 84

8 0 8 T203C/FL6 1 3C 16 55


No. of Cores

Cable Size in mm²

TYPE OF CABLEVOLTAGE RATING

(VOLTS)APPROX. CABLE LENGTH (Meters)

REMARKSSl.No Cable Tag No. DESCRIPTION FROM TONo. of Runs

Equipment Rating (KW)

Equipment Tag.

MGC-PCR6-T203C-CPTR1-P POWER CABLE PCR#6-MOTOR CONTROL CENTER-11, CUBICLE 2C.

POWER DISTRIBUTION BOARD (T203C-LDB01)

Cu/XLPE/PVC/SWA/PVC 600/1000

MGC-FP07-T203C-LDB01-P POWER CABLE FEEDER PILLAR # 07, CKT 05.

MGC T-203C TANK CATHODIC PROTECTION TRANSFORMER (CPTR-01)

MGC-T203C/FL3/2/LDB01-P

LIGHTING CIRCUIT (RY)

LIGHTING DISTRIBUTION BOARD (T203C-LDB01), CIRCUIT#02

MGC T-203C TANK BUND WALL LIGHT POLE-03 (T203C/FL3/2/LDB-01) Cu/XLPE/PVC/SWA/PVC 600/1000


MGC-PCR04-MOV1444-P POWER CABLE PCR4-MOTOR CONTROL CENTER-A, CUBICLE 3B. MGC T-203C TANK MOTOR OPERATED VALVE (MGC-MOV-1444) Cu/XLPE/PVC/SWA/PVC 600/1000



MGC T-203C TANK BUND WALL LIGHT POLE-05 (T203C/FL5/2/LDB-01) Cu/XLPE/PVC/SWA/PVC 600/1000


LIGHTING CIRCUIT (BR)

MGC T-203C TANK BUND WALL LIGHT POLE-05 (T203C/FL5/2/LDB-01)

MGC T-203C TANK BUND WALL LIGHT POLE-04 (T203C/FL4/2/LDB-01) Cu/XLPE/PVC/SWA/PVC

MGC-T203C/FL6/2/LDB01- LIGHTING CIRCUIT MGC T-203C TANK BUND WALL LIGHT POLE-05 MGC T-203C TANK BUND WALL LIGHT POLE-06 (T203C/FL6/2/LDB- Cu/XLPE/PVC/SWA/PVC 600/1000

600/1000


600/1000

MGC-T203C-LJB01-P POWER CABLE LIGHTING DISTRIBUTION BOARD (T203C-LDB01), CIRCUIT#01

MGC TANK T-203C LIGHTING JUNCTION BOX (TANK ROOF AND STAIRCASE LIGHTS) Cu/XLPE/PVC/SWA/PVC


Revision No.

B1

HOLD

B1 B1

8 0.8 T203C/FL6 1 3C 16 55

9 0.8 T203C/FL1 1 3C 16 73

10 0.8 T203C/FL2 1 3C 16 65

11 0.100 T203C-TL1 1 3C 2.5 68

12 0.100 T203C-TL2 1 3C 2.5 18

13 0.100 T203C-TL3 1 3C 2.5 18

14 0.100 T203C-TL4 1 3C 2.5 18

15 0.100 T203C-TL5 1 3C 2.5 18

16 0.100 T203C-TL6 1 3C 2.5 18

17 0.100 T203C-TL7 1 3C 2.5 18

18 0.100 T203C-TL8 1 3C 2.5 18

19 0.100 T203C-SL1 1 3C 2.5 8

20 0.100 T203C-SL2 1 3C 2.5 14

21 0.100 T203C-SL3 1 3C 2.5 14

22 0.100 T203C-SL4 1 3C 2.5 14

23 0.100 T203C-SL5 1 3C 2.5 14

24 0.100 T203C-SL6 1 3C 2.5 14




P (YB) (T203C/FL5/2/LDB-01)(

01) Cu/XLPE/PVC/SWA/PVC 600/1000

LIGHTING CIRCUIT MGC T-203C TANK LIGHT-3 (MGC-T203C-TL3) MGC T-203C TANK LIGHT-4 (MGC-T203C-TL4) MICC 750.00

750.00

750.00

MGC-T203C-TL2-P LIGHTING CIRCUIT

MGC-T203C-TL1-P LIGHTING CIRCUIT MGC T-203C TANK STAIRCASE JB MGC T-203C TANK LIGHT-1 (MGC-T203C-TL1) MICC

MGC-T203C-TL8-P LIGHTING CIRCUIT


MGC-T203C-TL7-P LIGHTING CIRCUIT MGC T-203C TANK LIGHT-8 (MGC-T203C-TL8) MGC T-203C TANK LIGHT-7 (MGC-T203C-TL7) MICC

LIGHTING CIRCUIT MGC T-203C TANK LIGHT-2 (MGC-T203C-TL2) MGC T-203C TANK LIGHT-3 (MGC-T203C-TL3) MICC



LIGHTING CIRCUIT (YB)



MGC-T203C-TL4-P

MGC-T203C-SL3-P LIGHTING CIRCUIT MGC T-203C TANK STAIRCASE LIGHT-2 (MGC-T203C-SL2) MGC T-203C TANK STAIRCASE LIGHT-3 (MGC-T203C-SL3) MICC 750.00

750.00

MGC-T203C-SL1-P LIGHTING CIRCUIT MGC T-203C TANK STAIRCASE JB MGC T-203C TANK STAIRCASE LIGHT-1 (MGC-T203C-SL1) MICC 750.00


MGC-T203C-SL6-P


LIGHTING CIRCUIT MGC T-203C TANK STAIRCASE LIGHT-5 (MGC-T203C-SL5) MGC T-203C TANK STAIRCASE LIGHT-6 (MGC-T203C-SL6) MICC 750.00

MGC T-203C TANK LIGHT-8 (MGC-T203C-TL8) MICC 750.00MGC T-203C TANK LIGHT-1 (MGC-T203C-TL1)

MGC T-203C TANK LIGHT-1 (MGC-T203C-TL1) MGC T-203C TANK LIGHT-2 (MGC-T203C-TL2) MICC 750.00

600/1000

750.00

750.00

750.00

600/1000

MGC-T203C-SL2-P LIGHTING CIRCUIT MGC T-203C TANK STAIRCASE LIGHT-1 (MGC-T203C-SL1) MGC T-203C TANK STAIRCASE LIGHT-2 (MGC-T203C-SL2) MICC


MGC-T203C-TL3-P

DOC.No.JO‐MP994‐MGCE‐EE‐5034 1 OF 2 CABLE SCHEDULE FOR MGCE TANKS


Document title: Cable schedule for tank T‐202A & T‐203C

JO's Doc.No.JO‐MP994‐MGCE‐EE‐5034 VENDOR/CONTR.Doc.No. JO/HC100/MP09‐EE‐3034 B1


No. of Cores

Cable Size in mm²


(VOLTS)APPROX. CABLE LENGTH (Meters)

REMARKSSl.No Cable Tag No. DESCRIPTION FROM TONo. of Runs


Equipment Tag.


Revision No.

25 2.0 T202A-CPTR1 1 3C 16 160

26 1.4 T202A-LJB01 1 3C 16 263

27 0.8 T202A/FL4 1 3C 16 160

28 0.8 T202A/FL3 1 3C 16 95

29 0.8 T202A/FL2 1 3C 16 75

30 0.8 T202A/FL1 1 3C 16 75

31 0.100 T202A-TL1 1 3C 2.5 43

32 0.100 T202A-TL2 1 3C 2.5 13

MGC-T202A-TL1-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE JB MGC T-202A TANK LIGHT-1 (MGC-T202A-TL1) MICC 750.00

MGC-T202A-TL2-P LIGHTING CIRCUIT MGC T-202A TANK LIGHT-1 (MGC-T202A-TL1) MGC T-202A TANK LIGHT-2 (MGC-T202A-TL2) MICC 750.00

PCR#01-MOTOR CONTROL CENTER-A, CUBICLE 21C.

TANK-202A CATHODIC PROTECTION TRANSFORMER (MGC-T202A-CPTR-01) Cu/XLPE/PVC/SWA/PVC 600/1000

MGC FEEDER PILLAR # 2, CKT # 1 MGC T-202A TANK BUND WALL LIGHT POLE-04 (T202A/FL4/1/2) Cu/XLPE/PVC/SWA/PVC 600/1000

MGC T-202A TANK BUND WALL LIGHT POLE-03 (T202A/FL3/1/2) MGC T-202A TANK BUND WALL LIGHT POLE-02 (T202A/FL2/1/2)

MGC-PCR01-T202A-CPTR01-P POWER CABLE

MGC-T202A-LJB-01-P POWER CABLE LIGHTING DISTRIBUTION BOARD (LDB-01) EXISTING NEAR PIPE RACK.

MGC TANK T-202A LIGHTING JUNCTION BOX LJB-01 (TANK ROOF AND STAIRCASE LIGHTS) Cu/XLPE/PVC/SWA/PVC 600/1000


MGC T-202A TANK BUND WALL LIGHT POLE-02 (T202A/FL2/1/2) MGC T-202A TANK BUND WALL LIGHT POLE-01 (T202A/FL1/1/2) Cu/XLPE/PVC/SWA/PVC 600/1000

MGC-T202A/FL3/1/2-P

LIGHTING CIRCUIT (YB) Cu/XLPE/PVC/SWA/PVC 600/1000

MGC-T202A/FL1/1/2-P

MGC-T202A/FL2/1/2-P


MGC T-202A TANK BUND WALL LIGHT POLE-04 (T202A/FL4/1/2) MGC T-202A TANK BUND WALL LIGHT POLE-03 (T202A/FL3/1/2) Cu/XLPE/PVC/SWA/PVC

MGC-T202A/FL4/1/2-P

600/1000


MGC TANK T-202A

33 0.100 T202A-TL3 1 3C 2.5 13

34 0.100 T202A-TL4 1 3C 2.5 13

35 0.100 T202A-TL5 1 3C 2.5 13

36 0.100 T202A-TL6 1 3C 2.5 13

37 0.100 T202A-TL7 1 3C 2.5 13

38 0.100 T202A-TL8 1 3C 2.5 13

39 0.100 T202A-SL1 1 3C 2.5 8

40 0.100 T202A-SL2 1 3C 2.5 8

41 0.100 T202A-SL3 1 3C 2.5 8

42 0.100 T202A-SL4 1 3C 2.5 8

43 0.100 T202A-SL5 1 3C 2.5 8

44 0.100 T202A-SL6 1 3C 2.5 8

Notes:

1 The Motor rating 3 KW is considered typical to the existing as specified in Electrical Single line diagram Dwg. No.: JO-WAF-EE-015 Provided by JO, wide JO letter Number MP994/051.

2 Cathodic Protection Transformer 50V, 50A is considered based on reference Doc. No. JO-MP994-MGCE-CP-5114/5115.

3 Reference Drawing and Documents.

3.1 Cable sizing calculation. Doc. No.: JO-MP994-JOC-EE-5008

3.2 Lighting Layout for New Chemical Storage Area.:JO-MP994-BCSF-EE-5030

3.3 Single line diagram for Tank T-202A, DRWG.No.JO-MP994-MGCE-SLD-5002

3.4 Single line diagram for Tank T-203C, DRWG.No.JO-MP994-MGCE-SLD-5003






MGC-T202A-SL1-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE JB MGC T-202A TANK STAIRCASE LIGHT-1 (MGC-T202A-SL1) MICC 750.00


MGC T-202A TANK STAIRCASE LIGHT-2 (MGC-T202A-SL2) MGC T-202A TANK STAIRCASE LIGHT-3 (MGC-T202A-SL3) MICC 750.00

MGC-T202A-SL2-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE LIGHT-1 (MGC-T202A-SL1) MGC T-202A TANK STAIRCASE LIGHT-2 (MGC-T202A-SL2) MICC 750.00

MICC 750.00

MGC T-202A TANK STAIRCASE LIGHT-5 (MGC-T202A-SL5) MICC 750.00

MGC-T202A-SL6-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE LIGHT-5 (MGC-T202A-SL5) MGC T-202A TANK STAIRCASE LIGHT-6 (MGC-T202A-SL6)

MGC-T202A-SL4-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE LIGHT-3 (MGC-T202A-SL3) MGC T-202A TANK STAIRCASE LIGHT-4 (MGC-T202A-SL4) MICC 750.00

MGC-T202A-SL5-P LIGHTING CIRCUIT MGC T-202A TANK STAIRCASE LIGHT-4 (MGC-T202A-SL4)

MGC-T202A-SL3-P LIGHTING CIRCUIT

B1

DOC.No.JO‐MP994‐MGCE‐EE‐5034 2 OF 2 CABLE SCHEDULE FOR MGCE TANKS


Compliance Sheet

JO Doc. No.

JO‐MP994‐BCSF‐EE‐5035 Doc. Title:

COMPLIANCE STATEMENT OF CABLE SCHEDULE FOR TANKS T 09 & T 10

Rev.

A CS No.

5035


Sr. No.

JO Comments Response Remarks

1 Equipment final rating in ‘KW’ shall be included in cable schedule.

Incorporated.

2 The selected cable size shall be checked with respect to short circuit rating available in the electrical system.

Checked. Refer Cable sizing Doc. No.: JO‐MP994‐JOC‐EE‐5008.

3

Any missing cable as required for functioning of electrical system as per contract requirements shall be included in cable schedule.

Ensured.

A 26.05.2012 RPS/NKKG

Project:

JO'S DOC.No.Title:


AT MGC

CONSTRUCTION OF TWO



PREPAREDREV. DATE




CABLE SCHEDULE FOR TANK T-09 & T-10

FOR APPROVAL

DESCRIPTION

B1 RPS/NKKG04.07.2012


Document title: Cable schedule for tank T‐09 & T‐10

JO's Doc.No.JO‐MP994‐BCSF‐EE‐5035 Vendor/Contr.Doc.No.JO/HC100/MP09/EE/3035 B1

CHEMICAL STORAGE AREA

1 - SP-02/PM-05 1 3C 16 8

2 3 PM-05 1 3C 16 74

3 - LCS-PM05 1 8C 2.5 79

4 - SP-02/PM-06 1 3C 16 8

5 3 PM-06 1 3C 16 66


Revision No.

POWER CABLE POWER DISTRIBUTION BOARD-01(PDB-01)


NEW STARTER PANEL(SP-02) LOADING MOTOR PUMP(PM-06) Cu/XLPE/PVC/SWA/PVC

600/1000

LCS-PM05-C CONTROL CABLE (LCS)

NEW STARTER PANEL(SP-02) UNLOADING MOTOR PUMP(PM-05) LOCAL CONTROL STATION (LCS-PM05) Cu/XLPE/PVC/SWA/PVC 600/1000

NEWSP02-PM05-P UNLOADING PUMP MOTOR (PM-05) Cu/XLPE/PVC/SWA/PVC

600/1000

600/1000Cu/XLPE/PVC/SWA/PVC

PDB01-NEWSP02-PM06-P

NEWSP02-PM06-P POWER CABLE NEW STARTER PANEL(SP-02) UNLOADING MOTOR PUMP(PM-06) LOADING PUMP MOTOR (PM-06)

APPROX.CABLE LENGTH (Meters)

REMARKS

PDB01-NEWSP02-PM05-P POWER CABLE POWER DISTRIBUTION BOARD-01(PDB-01)

NEW STARTER PANEL(SP-02) UNLOADING MOTOR PUMP(PM-05) Cu/XLPE/PVC/SWA/PVC 600/1000

No. of Runs

No. of Cores

Cable Size in mm²


(VOLTS)TO


Equipment Tag.

POWER CABLE NEW STARTER PANEL(SP-02) UNLOADING MOTOR PUMP(PM-05)

Sl.No Cable Tag No. DESCRIPTION FROM

B1 B1 B1

DOC.No.JO‐MP994‐BCSF‐EE‐5035 1 OF 1 CABLE SCHEDULE FOR BCSF TANKS

6 - LCS-PM06 1 8C 2.5 71

7 0.8 NEWFL-01 1 3C 16 40

8 0.8 NEWFL-02 1 3C 16 33

9 2 BCSF-UPS01 1 3C 16 50

Notes:

1 The Motor rating 3 KW is considered based on the existing Motor name plate data available at Chemical storage area.

2 As per contract clarrification No.:2, A45, The minimum required rating of UPS shall be 2 KVA. Hence with future, 2 KW is considered.

3 Reference Drawing and Documents.3.1 Cable sizing calculation. Doc. No.: JO-MP994-JOC-EE-50083.2 Lighting Layout for New Chemical Storage Area.:JO-MP994-BCSF-EE-5030


NEW FL1-P FLOOD LIGHT-1 NEW JUNCTION BOX NEW FLOOD LIGHT -01 POLE JB Cu/XLPE/PVC/SWA/PVC 600/1000

NEW FL2-P FLOOD LIGHT-2 NEW FLOOD LIGHT -01 POLE JB NEW FLOOD LIGHT -02 POLE JB

Cu/XLPE/PVC/SWA/PVC 600/1000LCS-PM06-C CONTROL CABLE (LCS)

NEW STARTER PANEL(SP-02) UNLOADING MOTOR PUMP(PM-06)

LOCAL CONTROL STATION (LCS-PM06-C)

600/1000BCSF-UPS01-P POWER CABLE POWER DISTRIBUTION BOARD-01(PDB-01) CHEMICAL ADMIN BUILDING UPS Cu/XLPE/PVC/SWA/PVC

B1

DOC.No.JO‐MP994‐BCSF‐EE‐5035 1 OF 1 CABLE SCHEDULE FOR BCSF TANKS