49
Electrical Controls Isaac Queen –[email protected] www.atn.org 1

Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –[email protected] . . 1 ... of a limit switch that transfers the mechanical

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

Electrical Controls

Isaac Queen –[email protected]

www.atn.org

1

Page 2: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Contact blocks include normally open (NO), normally closed (NC), or both NO and NC contacts.

2

Page 3: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A joystick is used to control many different circuit operations from one location.

3

Page 4: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Limit switches are used to convert a mechanical motion into an electrical signal.

4

Page 5: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• An actuator is the part of a limit switch that transfers the mechanical force of the moving part to the electrical contacts.

5

Page 6: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A foot switch is used to allow hands-free control or an additional control point.

6

Page 7: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Direct scan is a method of scanning in which the target is detected as it passes between the transmitter and receiver.

7

Page 8: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Retroreflective scan is a method of scanning in which the target is detected as it passes between the photoelectric sensor and reflector.

8

Page 9: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Diffuse scan is a method of scanning in which the target is detected when some of the emitted, reflected light is received.

9

Page 10: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Ultrasonic sensors detect objects by bouncing high-frequency sound waves off the object.

10

Page 11: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A reed relay is a fast-operating, single-pole, single-throw switch that is activated by a magnetic field.

11

Page 12: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Inductive proximity sensors use a magnetic field to detect the presence of a target.

12

Page 13: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Capacitive proximity sensors use a capacitive field to detect the presence of a target.

13

Page 14: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Capacitive sensors work based on the dielectric of the material to be sensed.

14

Page 15: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A Hall generator is a thin strip of semiconductor material through which a constant control current is passed.

15

Page 16: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Hall effect sensors are available in a variety of packages for different applications.

16

Page 17: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A line (ladder) diagram consists of a series of symbols interconnected by lines that are laid out like rungs on a ladder to indicate the flow of current through the various components of a circuit.

17

Page 18: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A solenoid is an electric output device that converts electrical energy into a linear mechanical force.

18

Page 19: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A contactor is a control device that uses a small control current to energize or de-energize the load connected to it.

19

Page 20: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• The electrical operation of a contactor can be shown using a line diagram, a pictorial drawing, and/or a wiring diagram.

20

Page 21: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Auxiliary contacts may be added to a contactor to form an electrical holding circuit.

21

Page 22: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A magnetic motor starter is an electrically operated switch (contactor) that includes motor overload protection.

22

Page 23: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• The electrical operation of a motor starter can be shown using a line diagram, a pictorial drawing, and/or a wiring diagram.

23

Page 24: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• The three stages a motor goes through during normal operation include resting, starting, and operating under load.

Page 25: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• An overload relay does not open a circuit while a motor is starting, but opens the circuit if the motor gets overloaded and the fuses do not blow.

Page 26: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• In three-wire control, three wires lead from the control device to the starter or contactor.

Page 27: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A step-down control transformer is used to step down the voltage to the level required in the control circuit.

Page 28: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Contactors have either an AC coil or a DC coil, but may have either AC or DC contacts.

Page 29: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A magnetic motor starter is a contactor with overload protection added.

Page 30: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• An electronic overload has built-in circuitry that senses changes in current and temperature.

Page 31: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Auxiliary contacts are added to give circuits with pushbuttons memory.

Page 32: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Two stop pushbuttons connected in series and two start pushbuttons connected in parallel are used to control a motor from two locations.

Page 33: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Two start/stop stations are used to control two separate magnetic motor starter coils with a common emergency stop protecting the entire system.

Page 34: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Two motors can be started almost simultaneously from one location to prevent product separation or stretching.

Page 35: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A pilot light is used with a pressure switch to indicate when a device is activated.

Page 36: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A pilot light is used with a start/stop station to indicate when a device is activated.

Page 37: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• NOT logic is used to indicate when a device is not operating.

Page 38: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A sequence control circuit does not let the first conveyor operate unless the second conveyor has started and is running.

Page 39: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A selector switch is used to provide a common industrial jog/run circuit.

Page 40: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

40

Page 41: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A magnetic reversing starter may be controlled by forward and reverse pushbuttons.

41

Page 42: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

42

Page 43: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

43

Page 44: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

44

Page 45: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

45

Page 46: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• A PLC simplifies the wiring of inputs and outputs by eliminating the need for auxiliary contacts on the starter.

46

Page 47: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

• Programmable logic relays are versatile and are normally used for control circuits that require numerous relays and/or frequent changes.

47

Page 48: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

48

Page 49: Electrical Controls - Auburn Universitydbeale/MECH4240-50/Queen_AU... · Electrical Controls . Isaac Queen –iqueen@atn.org . . 1 ... of a limit switch that transfers the mechanical

49