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EK-9 Advanced time controller
ELECTRONIC CONTROL CARD
INTRODUCTION AND USER MANUALVERSION 2.00
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All industrial machinery, equipments and vehicles are working under abrasive operating conditions.The wear between frictional parts become the most highest level at these conditions. Machinery expose badweather, dust, dirt, rain, snow and heavy weight in most cases. Consequently unwanted breakdowns occurand by that way productivity loss is inevitable.
Using automatic lubrication system only increase your profitability. ALLFETT completely take overthe work load spend on lubrication with a system which is bringing togather a pump, control unit, distributors,tubes and couplings. Lubrication work is done by ALLFETT centralized lubrication systems in efficient timeof machinery or vehicle which is while operating.
Lubrication is important for all frictional parts but using correct lubrication system and method onlyprotect parts from wearing for a long time. Feeding lubrication points with correct dosage of lubricant atcertain intervals while machinery is operating, provides lubricant film in place longer between parts. ByALLFETT lubrication systems life time of parts on your machinery and vehicles will be increased.
INTRODUCTION
ABOUT MANUFACTURER
With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is ableto provide a wide professional approach to select the correct Centralized Lubrication System for industry andheavy machinery.
A highly accurate manufacturing process is involved in producing Centralized Lubrication Systemsin order that systems meet the very tight quality procedures and state of the art processes are employed.ALLFETT is among the few companies whose products meet the exact technical and quality standards for acorrect central lubrication. We present our high quality and advanced product design concept to our worldwidecostumers through our strong brand.
ALLFETT creates new opportunities and innovative solutions. As a result of the satisfaction of ourcustomers with our good quality lubrication systems we are continuing in growing in the local and internationalmarket and became one of the successful companies in the field.
Symbols and words shown below are meant to warn a particular risk to persons, materialassets, or the environment. Please carefuly read this manual before installing. Failure to follow theinstructions and safety precautions in this manual could result in serious injury or property damage.
WARNINGS
NoticeCaution
Prohobition
Electricity
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CONTENTS
INTRODUCTION
CONTENTS
PRODUCT DESCRIPTION
PRODUCT DIMENSIONS
PRODUCT COMPONENTS
FUNCTIONAL DESCRIPTION
ELECTRICAL CONNECTION INFORMATION
ELECTRICAL CONNECTION (standard connection)
ELECTRICAL CONNECTION (with low level connection)
CONTROL PANEL INFORMATION
CONTROL CARD PROGRAMMING
MAINTENANCE INFORMATION
RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
ORDER INFORMATION
WARRANTY
WARRANTY CONDITION
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PAGE 11-12-13
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PRODUCT DESCRIPTION
EK - 9 series products are electronic control cards which designed to control ALLFETT centralizedlubrication systems. EK-9 controls time period of pump in second, minute and hour. Also optional componentssuch as low level and distributor cycles can be monitored.
Lubricant level inside pump reservoir cen be monitored and if lubricant level goes down, controlcard crates alarm. This alarm signals can also be connected to external positions from system.
EK-9 electronic control card can also create motor fault alarm, pressure alarm and fuse brokenalarm. With these alarms, system can be fully monitored.
EK-9 electronic control cards made by military class high quality components. Control cards producedin high precision with SMD technology provides longer life time and high quality.
Electrical grease pums are manufactured only lubrication purpose. It is not convenientto run these pumps more than 2 hours continuously.
GENERAL SPECIFICATIONS
10 - 30 V DC:Voltage
: Adjustable between1 second to 99 minutes.
Working time period
:Protection class IP 40
Working temperature -25°C +80°C:
Warnings Low levelpressureFuse brokenMotor fault
:
Waiting time period Adjustable between1 second to 99 hours.
:
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PRODUCT DIMENSIONS
Technical drawings below represents the EK-9 electronic control card box. Dimension unit is milimeter.
69
Ø4.8
144
33
80
131
159
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1.
2.
3.
4.
5.
6
LCD Display
Additional cycle button
Control card box
Fuse
Connection socket (male)
Connection socket (female)
Service button
Yellow LED
Green LED
Red LED
Assembly holes
7.
8.
9.
10.
11.
PRODUCT COMPONENTS
Technical drawings below represents the EK-9 electronic control card. Optional specifications described seperately.
1
2
5
6
7 8
9
10
11
3
4
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Appropriate electrical energy ( DC Voltage ) is connected to system ;
EK-9 electronic control card starts to operate system pump for programmed working time values.Pump continue to operate and send grease to lubrication points untill programmed time value is reached.While pump is operating, agitator inside reservoir is turning clockwise.
When programmed working time value is reached, EK-9 control card stops the pump and gets intowaiting period. Control card stops the pump motor as long as programmed waiting time period is complated.
EK-9 electronic control card checks low level signal in waiting period. Low level indicator is optional.If pump has low level indicator and level of grease is under minimum level, control card create an alarm onprogram display with red LED.
EK-9 electronic control card checks pressure signal in working period. Pressure indicator is optional.If pump has pressure indicator and main line pressure is reached adjusted value, control card create an alarmon program display with red LED.
EK-9 control card creates alarm signal if fuse is broken. Also control card create alarm signal if anycable is broken or loosen.
All necessary information and alarm signals are shown on program display. If necessary, warningleds can be connect external components which are sirens or sirens with leds.
FUNCTIONAL DESCRIPTION
Unauthorized modifications to the units and the use of unouthorized spare parts andaids prohobited also disqualify the warranty.
DC
Low level indicator(Optional)
Pressure indicator(Optional)
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ELECTRICAL CONNECTION INFORMATION
EK-9 electronic connection details and explanations are described below. All electrical cables mustbe connected properly to related position.
Any maintenance on EK-9 control cards under electrical voltage could lead to personalinjury. Disconnect all electrical power before any maintenance .
1.
2.
3.
4.
5.
6.
7.
8.
9.
(+) 12-24 V DC(-)(+) Motor (Green LED)
Alarm (Red LED)
Waiting (Yellow LED)
Low level signalPressure signal(+) Low levelNo connection
9 8 7 6 5 4 3 2 1
Female electrical socket
Place cables here
Tighten cables here
EK-9 electronic control cards are designed to work with 10 - 30 V DC electrical voltage.Electrical connections for the system must be done by qualified and trained personnel.
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ELECTRICAL CONNECTIONS
EK-9 electronic control card and ALL-1 pump electrical connection is explained by schemas below.Necessary connections are done by ALL-1 pump socket and control card female socket.
Standard Electrical Connection Schema1.
Female Socket
ALL-1 Pump Socket
12 - 24 V DCPower Supply
9 8 7 6 5 4 3 2 12 1 (+) (-)DC(+)
(-)
DC
Low level indicator (Optional)
Female socketALL-1 PumpSocket
Low level indicator is optional. Make sure your system included with this option. If so,follow the connecting instructions below.
Low Level Indicator Connection Schema (OPTIONAL)2.
Female Socket
ALL-1 Pump Socket
12 - 24 V DCPower Supply
9 8 7 6 5 4 3 2 12 1 (+) (-)DC(+)
(-)
(S)
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ELECTRICAL CONNECTIONS
Pressure Indicator Connection Schema (OPTIONAL)3.
EK-9 electronic control card and ALL-1 pump electrical connection is explained by schemas below.Necessary connections are done by ALL-1 pump socket, pressure switch socket and control card female socket.
Pressure indicator is optional. Make sure your system included with this option. If so,follow the connecting instructions below.
DC
Pressure switch(Optional)
ALL-1 PumpSocket
Female socket
Female socket12 - 24 V DCPower Supply
9 8 7 6 5 4 3 2 1(+) (-)DC
ALL-1 Pump socket
2 1 (+)
(-)
Pressure switch socket
2 1
3
(-)
(B)
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CONTROL PANEL INFORMATION
While control card is operating, adjusted program details is shown on program display. Programmedwaiting time period and pulse quantiy values are shown as count down in related period.
Working time period can be set up to 60 minutes ( 59 minute and 59 second ). Waiting time periodcan be set up to 100 hours ( 99 hours, 59 minutes and 59 seconds ).
In case of any alarm occured, related alarm description will be displayed on program display whilered LED is on. Also alarm time will be displayed and saved into card memory.
If any electrical shot down, EK-9 electronic control card saves the values into memory to resumeafter electricity comes back.
Control panel of EK-9
LCD display
Yellow LEDGreen LED
Red LED
WAITING : Waiting time period (Yellow LED)
WORKING : Working time period (Green LED)
ALARM : Warning mode (Red LED)
SERVICE :Programming button, and enters to programming mode.
ADDITIONAL CYCLE : Programming button. If pressed in waiting time,creates an additional single lubrication period.
PROGRAM DISPLAY : All necessary informationis shown on program display.
ELECTRICAL CONNECTION : Represents the numbers of electricalconnection cables.
00 : 25 : 4
WA I T I NG
2
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CONTROL CARD PROGRAMMING
On program display, password letters are displayed and fist digit on the left of numbers is flashing. PressingADDITIONAL CYCLE button each time changes displayed number. When required number is displayedpress SERVICE button to save and continue to next digit. Repeat same step for next 3 digits. Afterconfirmation last digit by pressing SERVICE button completes this step and continue to next step.
Step 3. Chosing languageIn this step displayed language will be chosed. Pressing ADDITIONAL CYCLE button changes thelanguage options. When required language option is on program display press SERVICE button to saveand continue to next step.
Control card password can be changed anytime in programming mode. Factory default
password is 1234.
Step 2. Password protection
After PROGRAM letters are fade out, PASSWORD letters are shown on program display with numbers. Ifpassword entered incorrectly, programming mode ends. To continue to programming mode passwordhave to be entered correctly.
STEP 1. Entering program mode.To entering program mode press twice to SERVICE Button. PROGRAM letters will be displayed on programdisplay for 2 seconds.
EK-9 control card programming is simply done by SERVICE and ADDITIONAL CYCLE buttons. Eachsteps and necessary informations are shown on program display. Please follow these steps described belowto enter required values into control card memory.
PASSW
1 23 4
ORD
ENGL I SH
While programming to card memory, the time interval for pressing the buttons must
be in 10 seconds. If 10 seconds is passed, control card exits program mode without
saving any values entered before.
PROGRAM
Additional cycle button
Service buttonProgram display(Shows all information)
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CONTROL CARD PROGRAMMING
First digit of minute section is flashing. Pressing ADDITIONAL CYCLE button chances the number onflashing digit. When required number is seen on program display press SERVICE button to save andcontinue to next digit. Repeat same step for next digit. After selecting minute number, first digit on secondsection will be flash. Repeat same steps to select required numbers on minute section. After confirmationlast digit by pressing SERVICE button completes this step and continue to next step.
STEP 5. Setting waiting time period option
In this step, numbers are shown on program display and Yellow LED is on. Waiting time period will beselected. Waiting time values can be set up to 99 hours, 59 minutes and 59 seconds.
First digit of hour section is flashing. Pressing ADDITIONAL CYCLE button chances the number on flashingdigit on hour section. When required number is seen on program display press SERVICE button to saveand continue to next digit. Repeat same step for next digit. Repeat the same steps to set minute andsecond section values. After confirmation last digit by pressing SERVICE button completes this step andcontinue to next step.
STEP 4. Setting working time period
In this step, numbers are shown program display and Green LED is on. Working time values will beselected. Working time value can be set up to 59 minutes and 59 seconds. minutes.
00 : 59 : 59
%0
Green led is ONMinute Second
99 : 59 : 59
%0
Yellow led is ONMinute SecondHour
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CONTROL CARD PROGRAMMING
STEP 6. Setting new password
In this step, NEWPASS (New Password) letters are shown with numbers on program display. New passwordnumbers will be set.
Fist digit on the left of numbers is flashing. Pressing ADDITIONAL CYCLE button each time changesdisplayed number. When required number is seen on display, press SERVICE button to save and continueto next digit. Repeat same step for next 3 digits. After confirmation last digit by pressing SERVICE buttoncompletes this step and continue to next step.
If doesn�t needed to chance password, enter
old password to next step.
STEP 7. Setting device number
In this step, DEVICENO (Device number) letters are shown with numbers on program display. Devicenumber will be set.
Fist digit on the left of numbers is flashing. Pressing ADDITIONAL CYCLE button each time changesdisplayed number. When required number is seen on display, press SERVICE button to save and continueto next digit. Repeat same step for next 3 digits. After confirmation last digit by pressing SERVICE buttoncompletes this step and continue to next step.
Completing programming
After setting device number, control card programming is completed. All leds and program display willfade out for couple of seconds, then card starts with pulse counting with green led is on.
While electronic control card is active and green led is on, that means program is
operating working period. Yellow led means waiting period and Red led means Warning.
In case of warning (RED led is on), control card shows which type of alert and its
progress time on LCD display. This alerts are saved on card memory with time.
While programming on to card memory, the time interval for pressing the buttons
must be in 10 seconds.
NEWPA
1 23 4
Ss
DEV I C
000 0
NOE
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CONTROL CARD MAINTENANCE
Unouthorized modifications to the units and the use of unouthorized spare parts andaids prohobited and disqualify the warranty.
Electrical connections for the EK-9 control card may only be done by qualified personnel. Improperlyconnected cables may couse damage to property and serius injury to person. It is important to check allelectrical cables are properly placed to devices.
EK-9 Control card is not working ;1.
Make sure control card is connected to correct electricity. EK-9 control cards must beconnected 10 - 30 V DC electricity.
a.
Transformer may be used to convert AC voltage to DC voltage. Transformer should be atleast 5A.
b.
Electrical connections between control card and electrical motor may be broken or loosen.Chceck the cables are firmly placed togather.
a.
EK-9 Control card is working but motor alarm is displayed ;3.
Pressure switch installed on system may different than ALLFETT pressure switches. Makesure the pressure switch connected as �NO� (Normally open) contact.
b.
System working pressure goes up if one or more of the lubrication point(s) blocked. Checkall lubrication lines and find blocked one(s) then remove blockage from lubrication point.
a.
EK-9 Control card is working but pressure alarm is displayed ;5.
Any maintenance on EK-9 control cards under electrical voltage could lead to personalinjury. Disconnect all electrical power before any maintenance .
You must not dismantle the product or any product component while warranty periodis continue. Doing so invalidates all warranty claims.
TECHNICAL SERVICE
EK-9 Control card is working but fuse broken alarm is displayed ;2.
Change the fuse on control card box with new fuse minimum 3A.a.
Reservoir of the electrical grease pump connected to system may empty. Fill reservoir withappropriate lubricant.
a.
Electrical connections between low level indicator electrical socket and control card may beloosen or broken. Chceck the cables are firmly placed togather.
b.
EK-9 Control card is working but low level alarm is displayed ;4.
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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
11. Using high frequency wireless cominication devices 1 meter distance from the card may couse malfunction.Damages or faults occur from this reason DISQUALIFIES THE WARANTY.
10. Control card works between 10 to 30 DC Voltage. Although there is a protection against high voltage,control card may be broken if connected to high voltage power source. Damages or faults occur fromthis reason DISQUALIFIES THE WARANTY.
9. Kontrol kartýna 1m yakýnlýkta yüksek frekansa sahip kablosuz iletiþim cihazlarý kullanýlmasý arýzaya sebebiyetverir. Bu sebeple meydana gelen hasarlar GARANTÝ KAPSAMI dýþýndadýr.
8. Changing fuse inside electronic control card must be 3A. Connecting wrong fuse to product DISQUALIFIESTHE WARANTY.
7. Transformer is necessary if there is no � 24 V DC � electrical source. Use minimum 5A current transformer.
Keeping an uncovered cable(s) during system assembly may cause fatal damages where high voltageis transformed to low voltage. Lines must be connected properly to prevent personal injury and damageto property.
6.
Damages coming from voltage fluctuation, wrong electricity installation, connecting wrong voltage toproduct DISQUALIFIES THE WARANTY.
5.
All electrical connections and lines must be checked regularly for damage and to ensure that they arefirmly in place.
4.
3. Pumps and other components in lubrication system has different electrical connection. Electrical linesmust be connected properly as described in manual and applied only by qualified and instructed personel.
2. Washing of the control card with water is prohibited. Any damage occur from this reason DISQUALIFIESTHE WARANTY.
1. Damages occur while additional transports after delivering the goods from ALLFETT to the customerDISQUALIFIES THE WARANTY.
12. ALL-1 series electrical grease pumps connected to electronic control card are produced to lubricationpurpose only and are not convenient to work more than 2 hours continuously. Working under maximumpressure more than 2 hours will harm the system. Damages occur from this reason DISQUALIFIES THEWARANTY.
13. Painting pump reservoir is inconvenient if lubricant level monitoring by eye. Low level indicator is optionalcomponent, because of that the painting reservoir prevents monitoring level of grease inside reservoirby eye. Low level indicator option is recomended if reservoir painted or lubricant can�t be seen inside.
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RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS
Disassembling or loosing any part while pump working is prohibited. Any damage coming from thisreason DISQUALIFIES THE WARANTY. Also any personal injury occur from this reason ALLFETT doesnot accept responsibility.
16.
Another goal of Centralized Lubrication Systems is to protect environment. So it is adviced to fill greaseto the systems by mobile or hand pumps.
17.
Unouthorized modifications to the units and the use of unouthorized spare parts and aids prohobitedand DISQUALIFIES THE WARANTY. Only maintenance may apply descibed in PAGE 14 - 15. ALLFETTTechnical Service must be informed to any other possible troubles and necessary procedures must beperformed.
ALLFETT Mekanik ve Elektronik Sistemler SAN. TIC. LTD. STI and ALLFETT Pazarlama ve Dis Ticaret LTD.STI. does not accept responsibility for damages described in items above on equipments which ALLFETTsystems are installed.
14.
15.
QUALITY SYSTEM
ISO 9001
BUREAU VERITAS
Certification
This product is produced by ALLFETT Mekanik ve Elektronik Sistemler
San. Tic. Ltd. Sti. company, which, is certificated by Bureau Veritas withcertificate to compatible for ISO 9001:2008 standard and owner of thequality management system.
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ORDER INFORMATION
SALES
Ordering numberProduct name
EK-9 control card 10 - 30 V DC 30 00 EK 10
EK - 10 (pulse) control card : Working and waiting time periods can be programmed into controlcard memory by using 2 buttons. working pulse options can be programmed between 1 pulse to 99 pulses.Waiting time period can be programmed between 1 second to 100 hours. Each information is displayed onLCD display.
Ordering numberProduct name
EK-9 control card 10 - 30 V DC 30 00 EK 09
EK - 9 (time) control card : Working and waiting time periods can be programmed into controlcard memory by using 2 buttons. working time period can be programmed between 1 second to 60 minutes.Waiting time period can be programmed between 1 second to 100 hours. Each information is displayed onLCD display.
Utilisation of this warranty certificate has been permitted by The Republic of Turkey, The Ministry
of Industrial and Commerce, The general Administration of Protection of Consumer Right and Competition,
in accordance with the law numbered 4077 .
WARRANTY
PRODUCER COMPANY
FAX :
TELEPHONE :
CENTRAL ADRESS :
NAME : ALLFETT Mekanik ve Elektronik SistemlerSan. ve Tic. Ltd. Þti.
0212 501 33 37
0212 501 32 01 (PBX)
Yeni Eyup Bulvari, Topcular Cad. Set Ustu, No:1 Demirkapý-Rami / Ýstanbul
AUTHORISED PERSON
SIGNATURE - STAMP : :
PRODUCT
TYPE : Electronic control card
BRAND : ALLFETT
MODEL :
SERIAL NUMBER :
DELIVERY DATE / PLACE :
WARRANTY : 2 years
REPAIR TIME : 30 days
...................................
...................................
EK-9 Control card
SALER COMPANY
NAME :
CENTRAL ADRESS :
TELEPHONE :
BILL DATE / NUMBER :
FAX :
...................................
...................................
...................................
...................................
...................................
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The warranty period is two years from the date of delivery.The product including all its components is under the warranty of our company.In case of defects within the warranty period the period spent in repairing is added to the warrantyperiod. The repairing period is maximum 30 days. This period starts from the date of delivery ofthe product to the services centers or to the seller, the agency the representative, the importer orthe manufacturer of the product respectively, in case there are service centers.In case the product has material, workmanship or manufacturing defects, the product will berepaired free of charge and expenses of any sort including labor, the value of the parts replacedor any our charges.The product will be replaced free of charge; - If the product permanently disfunctions due to repeating the same defect more than four timeswithin the warranty period - If the maximum period for repairing is exceeded. - If it is determined that the defect cannot be repaired by report written by the service, or inthe absence of service centers, by the seller, agency, representative, importer or manufacturer ofthe product respectively.The present warranty does not cover damages resulting from importer handling by deviating fromthe instructions in the manual.General administration of protection of consumer rights and competition in the ministry of industryand commorce may be applied for problems concerning the warranty certificate.
1.
2.
3.
4.
5.
6.
7.
WARRANTY CONDITIONS
DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL ANDHUMAN HEALTH DURING USE
All ALLFETT systems are producing according to relevant provisions of security regulations. Thereis no risk for environmental and human health during use.
TRANSPORT AND STORAGE
There are no restrictions on transportation by land, air and sea. In general, products should bestored in a dry and dust-free environment. The storage temperatures are between -10°C and +40°C.
All products are packed with paper based support matarial to reduce damage. Upon receiving thepackage please check the items for possible damage.
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