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Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate: An experimental design approach Hermanus Marais Supervisor: Prof. S. Marx Co-Supervisor: Dr. R.J. Venter

Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

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Page 1: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate: An experimental design approachHermanus Marais

Supervisor: Prof. S. Marx

Co-Supervisor: Dr. R.J. Venter

Page 2: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivation 2015 Paris Agreement “conference of the parties” (COP21) [20]

• 148 Parties signed• Limit greenhouse gasses by 2020• Limit global average temperature rising to below 2°C above pre-industrial

levels

1916 2016

Figure1: Average global temperature from 1916 and 2016, where blue indicates areas cooler than average and red warmer than average [15].

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Background and motivationSouth Africa implementation of COP21 [6,19]

Integrated resource plan (IRP) for energy• Northern Cape "Solar Corridor“

• Solar PV• Concentrated solar power• 18GW

• Eastern, Western and parts of Northern Cape• Wind options• 37 GW

Figure 2: Average horizontal irradiance [4]

Figure 3: Average wind speed [5]

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Page 4: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivationDirect and indirect effects on land use change (LUC and iLUC) [14]

• Effect of using arable and grasslands • Effect on displacing activities to other areas• Contribute, rather than mitigate CO2

A true carbon neutral process • Wastes from current crops being produced for food [16]

• Agricultural wastes (lignocellulose)

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Page 5: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivationComposition of Lignocellulosic material [3,17]

• Cellulose• Hemicellulose • Lignin

Lignin [1,7]

• 15-40 wt% biomass • 40% of energy content• Major product of the paper and pulping industries (Kraft process)• 98% directly burnt as low value fuel• Contributes to global warming• Utilising lignin reduces carbon footprint through carbon capturing

Figure 4: Typical lignocellulosic structure [2].

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Page 6: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivationPrevious use of lignin [1,7,13]

• Direct combustion• Gasification• Pyrolysis

―High temperature conversion―Energy intensive―Heat loss during lignin combustion

• Hydrothermal liquefaction (HTL) [13]

• No pretreatment (drying of biomass)• Fast process• Moderate conditions• Narrow distribution of small molecule products

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Page 7: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivationHydrothermal liquefaction (HTL) [1]

• Near critical water• Temperature: 280-370°C• Pressure: 10-25 MPa• Produces biochar, bio-oil, aqueous phase and bio-gas

HTL of lignin• Produced aromatic monomeric compounds without destruction of

aromatic rings • High economic value aromatic compounds [17,1,13,11]

• Catechol• Guaiacol• Phenol• Syringol• Vanillin

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Page 8: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Background and motivationPhenolic compound used for:[8]

• Pharmaceutical• Fragrance• Industrial usage

Current phenolic production• Produced from petroleum-based phenolics[22,9,10,23,18]

• Hock process• 95% of world's production• Using benzene to produce phenol• Lignin proven to produce similar phenolic compounds[8]

• Green and renewable source of phenolics

Figure 5: Hock process for producing phenol[21]

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Page 9: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Research Aim & ObjectivesAim:The aim of this study was to determine the optimal conditions for the production of good quality and high yielding phenolics from hydrothermal liquefaction of industrial sodium lignosulphonate

Objectives:• The obtain the yield of phenolic compounds in the bio-product streams• What process parameters can be manipulated to obtain specific phenolic

compounds • What process parameters can be manipulated to minimalise biochar

yields and maximise phenolic compounds

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Page 10: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Research Aim & Objectives – Overall picturePhenolic prod. from

lignin HTL

Batch HTL

Inert atmosphere

Biomass loadingVolume loading

Residence time

Temperature

Reactive atmosphere

Biomass loadingVolume loading

Residence time

Temperature

Cont. HTL

Biomass loading

Residence time

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Page 11: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Research Aim & Objectives – This presentation

Inert atmosphere (N2)

Biochar

FT-IR

HHV

Proximate analysis

Elemental analysis

BET

Bio-oil

FT-IR

Elemental analysis

GS-MS

Aqueous phase

TOC

Total phenol

COD

FT-IR

HPLC

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Page 12: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Research Methodology

Figure 6: Batch HTL reactor (left) and removable heating jacket (right)

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Page 13: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Research Methodology

15min - 45min

5wt% - 50wt%280°C - 300°C

25vol% - 75vol%

Manipulated variables

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Page 14: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Non-polar-oil

Highest non-polar oil yield: 0.080 g/g lignin

p = 0.0147 p = 0.0741

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Presenter
Presentation Notes
Hexane soluble oil
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Results: Non-polar oilCH- aromatic methoxyl

groups (fatty acids)

Esters

Aromatic vibrations

Syringol and guaiacyl rings

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Page 16: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Polar oil

Highest polar oil yield: 0.16 g/g lignin

p < 0.0001p = 0.0067

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Presenter
Presentation Notes
Acetone sol oil
Page 17: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Polar-oil

Aromatic vibrations

Syringyl and guaiacyl ringsCarbonyl/carboxyl

groups

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Page 18: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Total bio-oilConsisted of 59-94 wt% of polar oilsHighest oil yield: 0.22 g/g lignin

p < 0.0001p < 0.0021

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Presenter
Presentation Notes
Biomass loading determines the amount of carbon present in relation to the hydrogen molecules. The higher the amount of carbon present compared to hydrogen from the water molecules, the lower the oil yield. Furthermore volume loading determines the final system pressure whereby a higher volume loading would result in a higher pressure. This would thus indicate a relationship between system pressure and the final overall oil yield
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Results: Biochar

Highest char yield: 0.9 g/g ligninHHV of 27 MJ/kg

p = 0,1381 p = 0,0001

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Presenter
Presentation Notes
In using a high biomass loading would result in more carbon present during the HTL process. With the increased carbon content more of the energy put into the system would go towards the decomposition reactions which in turn produces biochar rather than repolymerisation reactions to form bio-oil. Furthermore, the thermal decomposition of lignin occurs at a temperature of between 280 and 300 degrees. Thus, with the temperatures used in this study the decomposition reactions of waste lignin will be a dominant reaction as compared to the repolymerisation reactions to form condensables like bio-oil due to more energy needed for the decomposition of carbon from the waste lignin. This can also be seen through the bio-gas yields, showing a strong influence on these operating parameters as compared to bio-oil yields.
Page 20: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Biochar

Aromatic structures

with CH- and C=C bands

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Page 21: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Biogas

Highest biogas yield: 0.56 g/g lignin

p = 0,0024 p = 0,0740

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Presenter
Presentation Notes
Thus it is suggested by using a low biomass loading a lower carbon content will be available for HTL. A low volume loading would further result in a lower final pressure. Therefore, with the interaction of a lower carbon content and lower pressure it is suggested that more than enough energy would be present not only for the decomposition of waste lignin into biochar but to enhance the hydrocracking of liquid phase into smaller fragments into biogas.
Page 22: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Aqueous phase - TOC

Highest TOC: 110 g/L

p = 0,0800 p = 0,0003

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Presenter
Presentation Notes
It can be concluded that by increasing the biomass loading results in more carbon available for decomposition reaction, with the addition of higher temperatures would result in more free radicals forming due to the extra energy supplied to the system, and increase the decomposition of waste lignin. Thus resulting in more carbon observed in the aq. phase.
Page 23: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Aqueous phase - COD

Highest COD: 158 g/L COD

p = 0,0270 p < 0,0001

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Presenter
Presentation Notes
A increase in carbon content coupled with a low pressure from the volume loading resulted in a higher COD content. This can be attributed to the increase availability of carbon in the aq. Phase from decomposition reactions, which at a lower pressure results in oxygenates forming in the aq. Phase and staying in the aq. Phase rather than bio-oil, biochar or biogas.
Page 24: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Results: Aqueous phase – Water sol. phenol

Highest phenol content: 940 mL/L

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Page 25: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Conclusion

Biomass loading Volume loading Temperature Non-significantBio-oilBiocharBiogasAqueous phase:

TOCCOD

Total phenol

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Page 26: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

Thank you

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Page 27: Effect of operating parameters on the lignin-derived …...Effect of operating parameters on the aqueous phase from batch hydrothermal liquefaction using a industrial lignosulphonate:

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