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Economic Considerations in Engineering Design
Recycling Issues with Material Usage
Factors Effective in Material Selection in Engineering Design
Design limiting material properties
– Economic CostRecyclability
– General Density
– Mechanical Elastic moduliStrengthHardness Fracture toughness / Fatigue Damping capacity
– Thermal Melting point / glass transition TThermal conductivity / diffusivity / expansionSpecific heat / shock resistance
– Electrical Conducting / non conducting
– Environmental Corrosion / oxidation / wear
Economic Considerations• Economics of engineering
a component / system depends on three factors: – component design – material usage – manufacturing costs.
• Stages in Component/Product Designing– Conception– Designing– Material Selection– Manufacturing Method
Iterative Process--- Less the no. of iterations, less the cost.
Based on• Properties• Cost
Usually a family of materials is selected that satisfy the design constraints. Then comparisons are made on the basis of cost per unit. This cost also includes unavoidable material wastage during manufacturing stage.
Cost Included in Manufacturing • After design and material selection, it is
up to manufacturing method to reduce the product cost.
• Usually manufacturing includes both primary stage and secondary stage.
• The cost considerations include the – capital on tooling– maintenance cost– labor– repair costs– material wastage.
• More the number of manufacturing stages, higher will be the product cost.
• Inspection, assembly, and final packaging will add-on to the product cost.
Materials selection requires:
Design and identification of key material properties
Filtering – 50,000-80,000 materials available– new materials being developed
all the time.
Case study of a Vacuum Cleaner:
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Age, Power, Weight and Cost of Vacuum Cleaners :
Cleaner Material Power Weight Cost
Hand,1900
Wood,canvas
50 W 10 Kg $270
Cylinder,1950
Mild Steel 300 W 6 Kg $110
Round,1965
Mild Steel 450 W 5.5 Kg $100
Cylinder,1987
poly-propylene
800 W 4 Kg $60
Recycling of Materials
Material Life Cycle
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